Supplier Quality s D07-00125 Rev A APPROVALS NAME AND TITLE SIGNATURE DATE M.G. Blankenship Senior Director, Operations I. Jimenez Materials Manager D07-00125-02 Page 1 of 5
SQC 1 SQC 2 SQC 3 SQC 4 SQC 5 FIRST ARTICLE INSPECTION (FAI) First Article Inspection (FAI) is required on the first shipment of a lot. One production part shall be identified with a tag as First Article and accompanied by a verifiable qualitative and quantitative test/inspection data, and submitted to DAYLIGHT SOLUTIONS, INC., for approval prior to shipment of the remaining parts of a lot. The DAYLIGHT SOLUTIONS, INC., Buyer shall notify the Supplier, in writing, of First Article disposition and information regarding shipment of the remaining parts. SOURCE INSPECTION is required prior to shipment from your plant. Notify the cognizant Daylight Solutions, buyer four (4) days in advance of the date material is ready for our inspection/test. The supplier shall have in place the requirements and training for a zero ESD control program in accordance with ANSI/ESD-2-20.20 to eliminate the effects of ESD on parts, assemblies and equipment. MIL-STD-1681 CERTIFICATES OF CONFORMANCE Required from the supplier stating that the shipment of articles on this order conform to applicable material and/or process specifications. Supplier must retain on file, material test results and process records, as applicable, including his supplier and their supplier certifications. These records must be maintained for ten (10) years, and available upon request or as required on the purchase order. TEST/INSPECTION DATA Supplier shall provide a complete set of Test/Inspection Data as recorded during acceptance test for the purpose of quality analysis, with each shipment. SQC 6 FIRST PIECE INSPECTION Supplier first piece inspection is required on three (3) pieces of the first lot to be shipped on this order. Vendor is to submit a complete inspection report with the parts. SQC 7 SQC 8 SQC 9 CONFIGURATION CONTROL No changes to product drawings or processes are to be made without Daylight Solutions, Inc. approval. STATISTICAL PROCESS CONTROL Supplier shall provide with each shipment, evidence of variable or attribute measurements, as applicable, for the purpose of quality analysis. SHELF LIFE MATERIAL The supplier shall mark material, space permitting, or if bulk material, the containers of the items, of this Order with the shelf life expiration date and/or cure date as applicable. Include on packing list, the temperature at which the product(s) should be stored and maintained. A minimum of seventy-five percent (75%) of shelf life must be remaining on unit at date of shipment. MSDS required. D07-00125-02 Page 2 of 5
SQC 10 SQC 11 SQC 12 SQC 13 SQC 14 SQC 15 SQC 16 SQC 17 CERTIFIED PROCESSES Contract manufacturers shall have personnel performing special processes, such as Soldering and Bonding, certified for proof of proficiency. The suggested method by Daylight Solutions, Inc., of shipping/storing of raw piece parts is to use anti-static bags, metal in, type bags. The bag(s) shall meet or exceed the requirements of MIL-STD-1686, ANSI/ESD-S20.20, and EOS/ESD standards. All product packaging shall prevent damage to the product, physically and environmentally. PREFERENCE FOR DOMESTIC SPECIALTY METALS This purchase order incorporates Daylight Solutions, Inc., Purchase Order Terms and Conditions, which impose requirements with which you must comply when filling this purchase order. These terms reference and this purchase order incorporates the contract clause at DFARS 252.225-7009, modified to represent the proper relationship of the parties. You must flow down this clause to all of your vendors that supply any articles delivered under this purchase order that include specialty metals. The clause prohibits Daylight Solutions, Inc., and all of its suppliers at every tier from incorporating specialty metals into military parts, components and end item deliverables unless the specialty metals have been melted or produced in the United States, its outlying areas, or a qualifying country listed in DFARS 225.003. Exemptions outlined in the clause may apply to you. If you believe an exemption applies, please provide Daylight Solutions, Inc., with documents and information sufficient to demonstrate the exemption. Solder Composition used shall be 63% Tin and 37% Lead. The use of pure tin as a finish is prohibited. Finishes containing tin must have a minimum of no less than 3% lead. All components, equipment or materials used in the procurement of stated purchased items must not result in the evidence of fungus growth on any surface. This requirement must be verified by analysis and/or test. The analysis is to include supplier certifications of potentially fungus-nutrient materials. If supplier certifications are unavailable, a representative sample of exposed coatings, cables, gaskets, and other potentially fungus-nutrient materials shall be subjected to MIL-STD-810, Method 508.5. The Supplier shall establish and maintain an effective Foreign Object Damage (FOD) Prevention Program to reduce FOD, using NAS412 as a guideline. The material supplied on this PO shall be manufactured in an environment free of foreign objects. Additionally, the material supplied shall be free of foreign objects. Where applicable, a current calibration tag is required. D07-00125-02 Page 3 of 5
SQC 18 SQC 19 SQC 20 SQC 21 SQC 22 SQC 23 SQC 24 SQC 25 SQC 26 SQC 27 SQC 28 Protective coating and proper packaging to prevent damage is required for sheet metal products. Material Safety Data Sheet (MSDS) If an MSDS is required for this material, the SELLER shall include one copy of the MSDS, and it shall be identifiable and provided with each shipment of the items furnished under this order. Hazardous materials shipped in cans must have a lid locking device. All documentation must be numerically linked to maintain full traceability. Numerical link can be established by referencing either a common PO/job/lot/batch or work order number on all documents provided with each shipment. A part number is not considered a numerical link. PROPER REVISION LEVELS In the event there is a conflict from the stated purchase order drawing revision level and the drawing supplied to your facility, immediately notify the Buyer for resolution. SUPPLIER SUB-TIER CONTROL The Supplier is responsible for insuring all items produced from its subcontractors conform to all requirements of the purchase order. Supplier shall ensure all applicable provisions of this document are flowed down to its subcontractors. Product and process change approval Supplier shall obtain approval from Daylight Solutions, Inc., of changes in product and/or process definitions. Supplier shall notify Daylight Solutions, Inc., 90 days prior to any intended change of location. FINAL INSPECTION AND/OR TEST Final inspection and/or test shall be performed prior to shipment in accordance with applicable drawings, product specifications, Purchase Order requirements, or other applicable documentation. CERTIFIED TEST REPORTS Certified Test Reports are required for each item of this purchase order per attachment form D05-00089-01 (Supplier can use own format if equivalent). These reports shall be signed by a Quality Representative; this representative shall also state their title. The report shall bear the lot number and a separate report shall be forwarded for each lot. TENSILE TEST REPORT Supplier shall furnish with shipment of material, a report of tensile testing of three (3) test bars cast for each casting heat lot and heat treated with the castings. Test bars shall be as described in the material specification and may be cast separately. SPECIAL PROCESSES CERTIFICATIONS Any special processing performed, e.g., heat treatments, plating, paint, welding, etc., shall be certified individually and completely, including related data such as thickness of plating, paints, temperatures, hardness results, etc. D07-00125-02 Page 4 of 5
SQC 29 SQC 30 SQC 31 LOT SERIALIZATION Parts shall be lot serialized. Supplier s configuration record shall be maintained at all times by lot number. ITAR COMPLIANT PROGRAM - Requires supplier submission of a copy of their ITAR registration letter to Daylight Solutions ISO 9001- ISO 9001 registration is required. If not registered then Daylight Solutions reserves the right to conduct an insight quality audit to ensure minimum quality requirements are met. SQC 32 FAR and DFAR - Supplier must conform to all designated FAR and DFAR regulations specified in the purchase order. SQC 33 CERTIFIED TEST REPORTS Certified Test Reports are required for each item of this purchase order per attachment form D05-00090-01 (Supplier can use own format if equivalent). These reports shall be signed by a Quality Representative; this representative shall also state their title. The report shall bear the lot number and a separate report shall be forwarded for each lot. SQC 34 NO COUNTERFEIT PARTS all components must be procured from the manufacturer or from a Tier 1 distributor that certifies the authenticity of components. Supplier must get written prior approval from Daylight prior to using parts that are used or procured from a broker or Non-Tier 1 distributor. D07-00125-02 Page 5 of 5