How to Overcome technical, economical and societal Hurdels into the Bioeconomy Dr. Manfred Kircher Chairman Advisory Board CLIB 2021 June 18, 2013 BIO World Congress on Industrial Biotechnology Montreal
CLIB 202: Cluster International Bioeconomy 90 Members; Focus on Chemicals & Energy Value Agri- & Silviculture Feedstock-Industry Amino Acid Succinate Starch Sugar beet Corn Syngas CO, CO Plant- 2, H 2 Seed Biomass Lignocellulose (Bio-)Chemical Industry Sugar Sugar Isoprene L-tert.-Leucine 1,4-Butandiol Ethanol 2,3 BDO Sphingosine Polyisoprene Consumer Industries Polyester Pharma- Active Protein Dermatolog. Active Rubber Plastics Pharmaceuticals Adhesive Cosmetics Tire Bottle Value-Chain Energy
Chemical Value Chains begin with Basic Chemicals Ethylene Propene 1,2-Dichlorethane Benzene Methanol Vinylchloride Formaldehyde 1,3-Butadiene Butene Cumole t/a 0 1,000,000 2,000,000 3,000,000 4,000,000 5,000,000 6,000,000 Germany; Stat. Bundesamt Fachserie 4, Reihe 3.1, Produzierendes Gewerbe nach Güterarten, 2006
Basic Chemicals provided through Large-Scale Infrastructure ARRR Ethylene Pipelines
Chemical Sites, Pipelines, Science&Training, Infrastructure build NRW s Chemical Industry 53 bn EUR Chemical Sales 1000 Companies 18 mio Consumers 50% Products exported Basic Chemicals Biochemicals Petrochemicals Polymers Specialties
Chemical Precursors produced on Large-Scale Average Plant Size: 1,5 mio t/y (equ. 1,3 mio t C) http://www.ogj.com/content/dam/ogj/print-articles/volume%20110/july%202/global-ethylene-t4.jpg Ethylene Production (mio t/a) World 140 EU 20 Germany 5
Bio-Precursor produced in Mid-Size Plants Braskem Triunfo; Brazil 200.000 t Bio-Ethylene
Bioeconomy Hurdels to overcome Economical Economical Societal Hurdle Greening the Value Chain Solution Relevant Bio-Precursor Challenges Economy of Scale
Feedstock make 40-50 % of Production Cost 100% Cost Interest Depreciation 80% Maintenance Cost of Labour 60% Energy 40% Auxiliary Materials 20% fossil Feedstock bio 0%
US$/t Success of Bio-Ethylene depends on Feedstock-Cost 3000 sugar beet (EU) 2012 2500 2000 corn (USA) liognocellulose (USA) oil sweet sorghum (Asia) (China) 1500 1000 500 sugar cane (Brasil) natural gas (USA) ethane, butane (Saudi Arabia) shale gas (USA) 2013 0 MIT Technical Review; Kevin Bullis;Shale gas will fuel a US manufacturing boom; 9.1.2013
Bio-Feedstock gains Competitiveness Oil (WTI) $/bbl +64 % -33 % +47 % -29 % 1000 $/t C Sugar $/pound +143 % -41 % +60 % -44 % www.finanzen.net
Bioeconomy Hurdels to overcome Economical Technical Societal Hurdle Greening Chemical Value Chain Cost-efficient Carbon Source Solution Big-Volume Bio-Precursor Develop Process Chain from Field&Forest Challenges Economy fo Scale BioResources widely distributed
Bioeconomy depends on sufficient Bio-Feedstock World: 140 mio t ethylene - equ. 120 mio t C 165 mio t sugar - equ. 69 mio t C EU: 20 mio t ethylene - equ. 17 mio t C 18 mio t sugar - equ. 8 mio t C http://www.ogj.com/content/dam/ogj/printarticles/volume%20110/july%202/global-ethylene-t4.jpg
Industries explore Non-Food-Feedstock Resources Sugar-Carbon Lignocellulosic- Carbon Industrial Residues Out of use/recycling Reverdia Sugar Beet> Succinat Braskem Sugar Cane > Ethylene Dow Sugar Cane > Propylene Direvo Lignocellulose > PLA Novamonte Lignocellulose > BDO Dong Lignocellulose > Ethanol Abengoa Municipal Waste > Ethanol Lanzatech Steel Mill CO/CO2 > Ethanol Gasprom Sugar Residues > Biogas
CLIB explores various Feedstock-Regions Region Carbon source Product Edmonton, Canada Natural gas; waste wood Biofuels; biomaterials Goiânia, Brazil Vinasse Biogas; biomethane Tambov, Russia Agro residues; Biofuel, biomaterials; Duisburg, Germany Shanghai, China CO from steel mill Biofuels; biomaterials Borneo, Malaysia Waste wood; POME 1 Biofuels; biomaterials 1 POME is palm oil mill effluent
Bioeconomy Hurdels to overcome Hurdle Economical Greening Chemical Value Chain Technical Carbon Source- Infrastructure Societal Food/Fuel Debate Solution Big-Volume Bio-Precursor Develop Process Chain from Field&Forest Non-Food Biomass Challenges Economy fo Scale BioResources widely distributed CarbonSource Infrastructure
CLIB 2021 presents Monday, June 17, 2013 2:30 pm-4:00 pm; Track 1 How to Build a Large-Scale Bioeconomy Megacluster Region Tuesday, June 18, 2013 2:30 am-4:00 pm; Track 7 Techno-Economic Analysis of Renewable Chemicals and Fuels Wednesday, June 19, 2013 2:30 am-4:00 pm; FPAC Bioeconomy Feedstock Challenge and Product Options