EN REELINE hoses REELINE hoses Catalogue www.trelleborg.com/fluidhandling TRELLEBORG FLUID HANDLING SOLUTIONS
Trelleborg group, leader in polymer solutions Trelleborg is a world leader in engineered polymer solutions that seal, damp and protect critical applications in demanding environments. Its innovative engineered solutions accelerate performance for customers in a sustainable way. The Trelleborg Group has annual sales of about SEK 21 billion (EUR 2.3 billion, USD 3.2 billion) in over 40 countries. In addition, Trelleborg owns 50 percent of Trelleborg Vibracoustic, a global leader within antivibration solutions for light and heavy vehicles, with annual sales of approximately SEK 14 billion (EUR 1.55 billion, USD 2.2 billion) in about 20 countries. The Trelleborg share has been listed on the Stock Exchange since 1964 and is listed on NASDAQ OMX Stockholm, Large Cap. www.trelleborg.com The group comprises 5 business areas Trelleborg Coated Systems Trelleborg Offshore & Construction Trelleborg Wheel Systems Trelleborg Industrial Solutions Trelleborg Sealing Solutions
Trelleborg Fluid Handling Solutions Trelleborg Fluid Handling Solutions is part of Trelleborg Industrial Solutions. With over 1,000 employees and a head office located in Clermont-Ferrand, France, Trelleborg Fluid Handling Solutions is a leading developer, manufacturer and supplier of low and medium pressure industrial hoses, oil and marine hoses, rubber sheeting and matting and expansion joints based on advanced polymer technology. We provide the optimum high performance solutions for every situation with production sites in France, Spain, Sweden, Brazil and Turkey. Trelleborg Fluid Handling Solutions offers a very large range of competitive products, solutions and services that meet your needs and requirements for all types of applications. Your Partner for Fluid Handling Trelleborg Fluid Handling Solutions is organized around 9 applications areas: Oil and Gas Construction and Mining Equipment Energy Chemical, Pharma and Food Agriculture and Farms Environment and Cleaning Waste Water Processing Equipment and Machine Tools Industrial Transportation Life Science This enables better reactivity to adapt our offer to fast moving application or to design special solutions tailor-made for you. In all cases we follow closely legal requirements or standard evolutions. Our logistics platform: availability, reactivity and reliability Over 5000 different items are stored in our 3 logistic platforms in Clermont-Ferrand (France), Trelleborg (Sweden) and Izarra (Spain) to meet your need for immediate and reliable delivery. Our research and development centers through continuous innovations Located in France and Brazil for Oil & Marine Hose, France and Sweden for Industrial Hose and Spain for Rubber Sheeting/ Matting and Expansion Joint, our R&D centers provide innovating solutions for compound, finished products and customized solutions. All production sites are well equipped with laboratory, test bench and calculation centers to provide ready-to-use solutions based on our experience of the applications and competences. Our couplings technical centers With location all over Europe (Germany, Norway, Sweden and France), Brazil and China we offer a large range of rubber hose assembly, composite hose, Stainless Steel or PTFE hose with dedicated service (24 hours to 48 hours delivery) and accessories. Trelleborg Oil & Marine Hoses Trelleborg Oil & Marine is the leading supplier of innovative and field-proven large-bore flexible bonded hoses for crude oil, chemicals, and LPG/LNG offshore transfer applications. Trelleborg Oil & Marine provides full service worldwide through global life cycle engineering studies, delivery of complete solutions (hoses and ancillary equipments), on-site supervision, and recommendations for installation, maintenance and repairs. Trelleborg Oil & Marine is a technology and innovation driven company that makes flexible bonded hoses with unrivalled and undisputed performance. Our products are designed and built with cutting edge solutions used in tire and aerospace industry, with high resistance to extreme operating environments and severe fatigue conditions. The acquisition of a Brazilian company in 2011 in Sao Paulo enlarged and completed the range of products and technologies. In Brazil, the business focuses on specially designed oil hoses for floating and submarine applications in order to answer the strongly growing local offshore oil and gas extraction industry. Trelleborg Oil & Marine provides a wide range of products specifically designed for demanding applications with long service life and high level of reliability: One team, two world class factories, in France and Brazil, serving the global Oil & Gas transfer and offloading business São Paulo, Brazil Clermont-Ferrand, France In order to help you to accelerate the development of your business, our service list also covers I Compounding formulation I Hose configuration modeling I Finite element calculations I Hose design I Hose testing (pressure, bending, elongation resistance, ) I Hose certification (PED, ADR, REACH, ) I Handling and storage instructions I Installation instruction and supports I Hose inspection and refurbishment I Hose failure analysis I After sales support I Training for sales team I Training for assembly workshop operators
4 REELINE [special design for reeling applications]
Reeline hoses REELINE hoses can be supplied according to API Spec 17K or GMPHOM 2009 standards Specific design for reeling system. Twice long service life (up to 10 years). In compliance with GMPHOM 2009 and API Spec 17K. A cost effective solution Twice long service life: up to 10 years. Double layer reel wind up. Minimized inspection and maintenance. Lightweight and highly flexible allowing reeling system with overall compact dimensions and smaller unity power. Continuous external diameter to prevent from hose damage. Flanges fully embedded in rubber to eliminate corrosion. High performances regarding tension, bending and collapse loads. No stress concentration in the flange area. Designed to smoothly integrate marine breakaway coupling. Specific design for reeling system The exclusive Trelleborg hose design proposes field-proven solutions to eliminate stress, bending loads concentration and ensure perfect sealing: continuous inner liner, internal and external integrated rubber gaskets, specific structure with integral reinforced flanges, bending stiffener at each end and steel rings reinforcement, flanges with bolt indent and bolting protection system. 5
6 REELINE [light offshore installation procedures]
Studies and analysis Studies and analysis Trelleborg propose dedicated studies and analysis for reeling systems: emergency release simulation, crush load value determination, hydrodynamic analysis, etc. Tests Specific tests can be performed to define the hose characteristics and to confirm that the design is in accordance with the application: crush test on sample, tensile test, torsion test, buoyancy recovery test, etc. Hose Configuration Material properties characterisation Global environment Internal fluid parameters (pressure, temperature, fluid composition, flow rate, etc.) External environments (location, water depth, seawater data, air temperature, wave and wind datas, etc.) System description (configuration, corrosion, interface, thermal insulation, installation requirements, connection and interface, etc.) Service life Design load case definition Design accidental events Design criteria Analysis parameters (hydrodynamic coefficients, structural parameters, damping models, wave models, etc.) Regulatory authority functional requirements Design Simplified analysis Finite elements modeling (FEM) Finite elements analysis (FEA) Hose properties and performances Properties: axial, bending, torsion, hydrostatic limits Performances: load resistance Detailed analysis Crush load determination Hydrodynamic analysis (Static/Dynamic/Extreme) MBC moment analysis Emergency release simulation 7
Configurations Floating line Floating tanker rail hose Floating first off hose Floating main line hose Floating tail line hoses 8
Submarine line Submarine tanker hose Floating first off hose Submarine main line hose 9
General Data/Design Dual carcass Reinforced flange/bolt indent Dual carcass Steel ring reinforcement Integrated bending stiffener Integrated bending stiffener Reinforced flange Reinforced flange External gasket External gasket Foam material Steel cables layers: reinforcement carcass main carcass Bolt indent Outer cover Continuous inner liner and integrated gasket Continuous inner liner and integrated gasket 10
Reinforced flange Dual carcass Extra reinforced flange Steel ring reinforcement Steel ring reinforcement Integrated bending stiffener Extra reinforced flange External gasket Steel cables layers: reinforcement carcass main carcass Steel cables layers: reinforcement carcass main carcass Outer cover Outer cover Continuous inner liner and integrated gasket 11
General data Working rated pressure Trelleborg hoses are designed and qualified to a working rated pressure (RP) of 15, 19, 21 and 25 barg. Min. burst pressure: 5 x working rated pressure. Internal diameter Internal diameter (ID) 150 mm (6") 200 mm (8") 250 mm (10") 300 mm (12") 400 mm (16") 450 mm (18") 500 mm (20") 600 mm (24") Length Standard lengths 7.60 m (25') 9.10 m (30') 10.00 m (33') 10.70 m (35') 11.80 m (38-½') 12.00 m (39') 12.20 m (40') Other lengths on request. Electrical continuity Trelleborg hoses are electrically continuous (EC) or electrically discontinuous (ED). Minimum bending radius Floating hose Submarine hose and floating TRH 6 x ID 4 x ID Floatation Foam material Foam material used on hoses is made of closed cell foam. Foam can accept accidental immersion in water depth down to 30 meters without permanent deformation. Outer cover Outer rubber The outer rubber is made of antiabrasion rubber or polyurethane and incorporated nylon breaker. This structure prevents the hoses from cut propagation in case of accidental damage. Color Floating hose: black with orange stripes or fully orange. Submarine hose: black with white line. 12
Features Reinforced flanges The reinforced flange is made of two different parts: an integrated bending stiffener and steel ring reinforcement. This gives a perfect and smooth bending process, avoiding stress concentration and excessive fatigue due to either the connection or the environment. The manufacture consists in using steel plates fixed on steel cable layers. The steel cable, bonded within the hose, provides a highly resistant structure to both pressure and axial forces. The extra reinforced flange is used for severe environmental conditions like connecting to a manifold. It also increases the offloading line service life. Flanges are drilled according to ASME B16.5 Class 150 or Class 300. Quick and easy connection to manifold or between two hoses can be done by adding lifting pad eyes on the spool piece. Integrated bending stiffener (IBS) The integrated bending stiffener allows transmitted stress to be progressively released and therefore reduces fatigue and increases the hose service life. Continuous inner liner and integrated gaskets REELINE hoses integrate a continuous inner liner made of NBR rubber and integrated gaskets on each flange. This offers a full sealing solution, preventing from product migration in the hose structure. A special inner liner could be proposed for specific fluid upon request. Both reinforced and extra reinforced flanges have an external gasket preventing from seawater corrosion. Steel cables layers Trelleborg hoses exclusively use steel cables layers derived from trucks tires technology. Steel cable layers are separated in two carcasses: main carcass and reinforcement carcass (dual carcass design). The main carcass is made of steel cable layers wounded at the angle of equilibrium and withstands normal pressure rating. Permanent elongation is nil, providing evidence of the excellent elasticity of the hose body, and resulting in highest resistance to fatigue. The reinforcement carcass is made of steel cable layers overlaying a thick rubber filling, increases the resistance to tension loads and protects the main carcass from eventual excessive loads. Steel ring reinforcement For a better resistance to tension loads, high external differential pressures or extreme bending loads, steel ring reinforcements are incorporated within the two carcasses. These rings are made of high strength steel allowing them to retain their original body shape even when hoses are subject to extreme stresses. 13
Hose guide Dual carcass FIRST OFF HOSES MAIN/TAIL LINE HOSES TANKER HOSES Floating MS236 Extra end buoyancy FS256 TS266 RS266 MS232 RS365 Standard buoyancy FS252 TS262 RS305 Half buoyancy FS257 Submarine FS250 MS230 TS260 RS360 14
REELINE [Mid-ship offloading] 15
BU Fluid Handling Solutions Trelleborg Oil & Marine Hoses ZI La Combaude - Rue de Chantemerle - CS 10725-63050 Clermont-Ferrand cedex 02 - France Tel +33 (0)4 73 25 81 18 - Fax +33 (0)4 73 25 82 26 oilandmarinehoses@trelleborg.com - www.trelleborg.com/fluidhandling 2015 - Non contractual document - Reproduction forbidden without prior authorization - TRELLEBORG pictures WWW.TRELLEBORG.COM