THE ELTORQUE SOLUTION - PDF Free Download

ONSHORE SOLUTIONS

Multiple connection interfaces available Completely maintenance free Plug & Play solution Intelligent control Real-time feedback on valves Coarse & fine options for regulation THE ELTORQUE SOLUTION 2 THE FUTURE IS ELECTRIC ELTORQUE ONSHORE SOLUTIONS 3

THE FUTURE IS ELECTRIC The starting point for Eltorque was an idea of implementing permanent magnet motor technology into an electric actuator. We developed a groundbreaking concept more than 20 years ago, which was introduced to the maritime market. The goal was, and still is, to provide our customers with simplistic and maintenance free products. As we added new products into our portfolio, based on the same philosophy, Eltorque became one of the frontrunners in the market. We have established a very strong foothold in the maritime industry, and going forward we will continue our efforts to strengthen our position in onshore markets. We believe the reason for Eltorque s ability to expand is the continuous focus on developing our concept around functional high-quality products. We aim to exploit the full potential of our core markets with dedicated products and solutions. In the time ahead, we will simplify our customers everyday operations in a number of new markets. The aim is that Eltorque, through focusing on the entire value chain and actively meeting the market demand, will be able to reduce our customers cost as well as offer higher product quality. In parallel with a strong focus on maritime industry, Eltorque will increase the attention on onshore markets. There is a large potential for our solutions, and we intend to explore these opportunities. This strategic expansion will require new products and a higher degree of innovation. It will push Eltorque to become a more complete supplier and an even stronger partner for the future. Arnstein Kjesbu CEO Eltorque ELTORQUE ONSHORE ENERGY Hydro power District heating WATER HANDLING Supply- and waste water Water treatment Aqua culture PROCESS INDUSTRY Pulp and paper Food and medical Mining and minerals Steel and mechanical Ventilation and air control 4 THE FUTURE IS ELECTRIC ELTORQUE ONSHORE SOLUTIONS 5

Save space Robust and and weight future oriented - compact and economical - lifelong and carefree No limit switches. Real-time encoder based feedback maximizes safety Digital Signal Processor ensures class-leading configurability Integrated emergency operation with position indicator Save time and money on installation Class leading operational flexibility Anodized aluminum enclosure (sea water resistant) MAINTENANCE FREE SOLUTION Two spare parts; Motor & Interface The backbone of the Eltorque valve control solution is found in our actuators, which are based on permanent magnet motor technology. The actuators are highly intelligent units with no need for maintenance, defined for long-lasting operation. The end-users are provided with a cost-effective solution securing carefree remote control of valves. Our goal will always be to provide our customers with reliable, cost effective and user friendly products for a wide range of applications. Eltorque places huge efforts into developing the products and solutions of the future, and lifecycle cost is one of the key elements. Working towards eliminating the need for product maintenance is an important part of this. We believe to have succeeded. The backbone of the Eltorque valve control solution is found in the actuators. They have a series of unique qualities that together make up one of the most durable valve control systems available on the market. Encoder instead of limit switch Temperature surveillance and control Epoxy encapsulated electronics Specially designed planetary gear Extensive lifetime testing secures durability CANbus, MODbus, Digital On/Off or Analog 4-20mA Connection interfaces (model specific variations) 6 THE FUTURE IS ELECTRIC ELTORQUE ONSHORE SOLUTIONS 7

APPLICATIONS ONSHORE ENERGY We live in a time with increasing focus on and demand for green energy. The energy that we want to utilize should be made available through recycling of energy from nature. Eltorque contributes to a better environment through delivering electrical actuator systems that enable such recycling and in addition give the user benefits in reduced use of resources. Hydro Power is a good example. Energy in waterfalls is transformed into electrical power. Eltorque delivers electric actuator solutions for use in dam buildings that control the amount of water to be let into the penstock. These dam buildings are often located in desolated areas, and the use of reliable and maintenance free actuator systems from Eltorque provides a resource-efficient solution for the energy supplier. District Heating is recycling of energy through burning of waste from households and forests or benefitting from waste energy in industry. Water is heated and then distributed in pipelines from the heating plant to private or public buildings, substituting fossil fuel. In such systems, there is a need for regulation of both temperature and flow of the water. Eltorque delivers electrical actuator systems that enable detailed remote control of water temperature and flow. PROCESS CONTROL WATER TREATMENT Many industrial operations require accurate control of gasses, liquids or chemicals during the different processing steps that eventually lead to the final product. This control is carried out by actuators. Electric actuator systems from Eltorque has multiple advantages to pneumatic or hydraulic actuators in process control systems. The actuators can be connected through either a bus or a direct wire, in both cases an effective and cost-saving solution. In addition, the actuators control unit is built around a digital signal processor that enables high level of accuracy in opening or closing of the valves. With built-in signal processor, no mechanical configuration is required, making the Eltorque actuators practically maintenance free. In beer brewing, the levels of water, gas, temperature and chemicals have to be monitored and controlled down to the smallest details in all phases of the brewing process. Eltorque delivers electrical actuator systems that give the brewing companies means to achieve the unique and desired taste and fullness in its products. Clean, safe water is vital for everyday life, both for humans, animals and fish. There are several methods to apply in order to make the water acceptable for a specific end-use, such as filtration, adding chemicals and oxygenation. A commonality for all types of water treatment is the need for an accurate control of temperature and flow of the water. One example is Recirculating Aquaculture Systems, RAS. RAS are indoor, tank-based systems in which fish are grown at high density under controlled environmental conditions. In these systems, the water is recirculated through tanks and a series of water treatments to remove waste products. The intelligent electric actuator systems from Eltorque enable RAS manufacturers to apply a reliable control of both water and oxygen flow to optimize the functionality of the water purification system. 8 THE FUTURE IS ELECTRIC ELTORQUE ONSHORE SOLUTIONS 9

INTELLIGENT CONTROL The Eltorque solution offers an unsurpassed level of flexibility. Configure parameters like torque, closing speed and positioning quickly and precisely. At the same time, get detailed and real-time status feedback on all valves. These features set our solution apart from all conventional systems based on pneumatics or hydraulics, and the built-in intelligence of our actuators plays a key role. Digital Signal Processors are used along with encoders to exploit the full potential found in the permanent magnet motors and planetary gears. This combination makes our actuators perform with greater precision than the competition, as well as provide the user with more accurate feedback. Getting the specified alarms are also important in case of an emergency. Contrary to the general alarms you ll get with conventional valve control systems, the serial-connected solution by Eltorque provides the user with detailed alarms, e.g. relating to positioning, temperature, torque or communication. Put simply, Intelligent control translates to improved performance and increased safety. 10 THE FUTURE IS ELECTRIC ELTORQUE ONSHORE SOLUTIONS 11

ELTORQUE System components Valve chest manifolds: THE ELTORQUE RANGE This section provides an overview over available Eltorque products and systems. For more insection on our website. A complete set of the manuals, software, drawings, certificates and experience when using our products are located in the support / technical support section. Here, department. All available at www.eltorque.com formation, documentation and models, please visit the Products datasheets generated to ensure our customers the best possible you will also find contact information to our customer service - Compact manifolds Pressure PN10 DN50-150 THE ELTORQUE QT Series Quarter Turn actuators for butterfly and ball valves between DN25 and DN800* - Conventional manifolds Pressure PN10-25 DN50-250 NEW! QT 50 QT 250 QT 800 QT 2500 QT 4000 Hybrid installation cable Max Torque 50Nm Min Close time 7s Valve size DN25-80 Weight 4.5kg 17/12/17cm Protection IP68 Temp -25 to 70C Interfaces CANbus, Digital, Analog Max Torque 250Nm Min Close time 13s Valve size DN80-200 Weight 12kg 23/16/21cm Protection IP68 10m 72hrs Temp -25 to 55C Interfaces CANbus, Modbus, Digital, Analog Options OpenDeck, EX Max Torque 800Nm Min Close time 42s Valve size DN250-400 Weight 21kg 33/19/24cm Protection IP68 10m 72hrs Temp -25 to 55C Interfaces CANbus, Modbus, Digital, Analog Options OpenDeck, EX Max Torque 2500Nm Min Close time 30s Valve size DN450-600 Weight 69kg 54/25/25cm Protection IP68 10m 30min Temp -25 to 55C Interfaces CANbus, Modbus, Digital, Analog Max Torque 4000Nm Min Close time 45s Valve size DN600-800 Weight 69kg 54/25/25cm Protection IP68 10m 30min Temp -25 to 55C Interfaces CANbus, Modbus, Digital, Analog Signals: 250V Power and CANbus Power cross section: 2.5mm 2 *Valve dimensions for exemplary purposes only. Requirements and suitability may vary in different applications. 12 THE FUTURE IS ELECTRIC ELTORQUE ONSHORE SOLUTIONS 13

THE ELTORQUE MT Series Actuators designed for globe and gate valves between DN50 and DN150* MT 50 MT 150 Max Torque Max spindle speed: Valve size Min Close time Weight Protection Temp Interfaces 50Nm 17 RPM DN50/80/100 20/25/30s 10.5kg 31/12/20cm IP68 10m72hrs -25 to 55C CANbus, Digital ELTORQUE Valve control systems The Eltorque Valve Control Series offers Valve Control Interface, Valve Control System, and Flow Control Systems. The systems are compatible with Modus, Profibus and Ethernet on the control side, and convert these signals to CANbus, Modbus, Digital or Analog on the actuator side. Complete systems for valve, pump and sensor control are available. Please visit the Products / Control Systems section at our website for more information. Max Torque 150Nm Max spindle speed: 15 RPM Valve size DN125/150 Min Close time 60/65s Weight 19kg 40/15/25cm Protection IP68 10m72hrs Temp -25 to 55C Interfaces CANbus, Digital *Valve dimensions for exemplary purposes only. Requirements and suitability may vary in different applications. CONTACT US ELTORQUE AS Lade Allé 65C 7041 Trondheim NORWAY SWBD:+47 7485 5520 ELTORQUE AS Verkstedveien 4 7125 Vanvikan NORWAY SWBD:+47 7485 5520 ELTORQUE EUROPE Stålhaugen 7 6065 ULSTEINVIK NORWAY SWBD:+47 7485 5520 ELTORQUE AUTOMATION XIAMEN 5/7, Xin Shi Dai Build. No.1 Huli Da Dao, Huli District Xiamen, CHINA SWBD:+86 592 603900 ELTORQUE ASIA PACIFIC 246 Macpherson Road #04-02 Betime Building SINGAPORE Tel: +65 6428 8282 14 THE FUTURE IS ELECTRIC ELTORQUE ONSHORE SOLUTIONS 15