ORDER NO.MTNC120571CE B01 Canada: B61 Model. TC-L32C5H TC-L32C5L LCD TV Panasonic Corporation 2012. Unauthorized copying and distribution is a violation of law.
TABLE OF CONTENTS Page 1 Safety Precaution ------------------------------------------------------------------------------------------------ 3 1.1. General Guidelines ---------------------------------------------------------------------------------------- 3 2 Warning ------------------------------------------------------------------------------------------------------------- 4 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive(ES) Devices 4 2.2. About lead free solder (PbF) ---------------------------------------------------------------------------- 5 3 Service Navigation ----------------------------------------------------------------------------------------------- 6 3.1. Service Hint -------------------------------------------------------------------------------------------------- 6 3.2. Applicable signals ------------------------------------------------------------------------------------------ 7 4 Specifications ----------------------------------------------------------------------------------------------------- 8 5 Troubleshooting Guide ----------------------------------------------------------------------------------------- 9 5.1 Power ----------------------------------------------------------------------------------------------------- 9 5.2 Abnormal Display ------------------------------------------------------------------------------------------ 10 5.3 Display --------------------------------------------------------------------------------------------------- 11 5.4 Sound Problem --------------------------------------------------------------------------------------------- 12 5.5 Remote Control Malfunction ---------------------------------------------------------------------------- 13 6 Disassembly and Assembly Instructions --------------------------------------------------------------- 14 7 Block Diagram ---------------------------------------------------------------------------------------------------- 18 8 Wiring Connection Diagram --------------------------------------------------------------------------------- 20 8.1. Caution Statement -------------------------------------------------------------------------------------- 20 8.2. Wiring -------------------------------------------------------------------------------------------------------- 20 9 Exploded View and Replacement Parts List ----------------------------------------------------------- 21 9.1. Exploded View ------------------------------------------------------------------------------------------- 21 9.2. Replacement Parts List ---------------------------------------------------------------------------------- 23 2
1 Safety Precautions 1.1. General Guidelines 1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit. 2. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly installed. 3. After servicing, make the following leakage current checks to prevent the customer from being exposed to shock hazards. 4. When conducting repairs and servicing, do not attempt to modify the equipment, its parts or its materials. 5. When wiring units (with cables, flexible cables or lead wires) are supplied as repair parts and only one wire or some of the wires have been broken or disconnected, do not attempt to repair or re-wire the units. Replace the entire wiring unit instead. 6. When conducting repairs and servicing, do not twist the Faston connectors but plug them straight in or unplug them straight out. 1.1.1. Leakage Current Cold Check 1.1.2. Leakage Current Hot Check (See Figure 1.) 1. Unplug the AC cord and connect a jumper between 1. Plug the AC cord directly into the AC outlet. Do the two prongs on the plug. not use an isolation transformer for this check. 2. Measure the resistance value, with an ohmmeter, 2. Connect a 1.5kohm, 10 watts resistor, in parallel between the jumpered AC plug and each exposed with 0.15μF capacitors, between each exposed metallic cabinet part on the equipment such as metallic part on the set and a good earth ground screwheads, connectors, control shafts, etc. When such as a water pipe, as shown in Figure 1. the exposed metallic part has a return path to the 3. Use an AC voltmeter, with 1000 ohms/volt or chassis, the reading should be 100 Mohm and more sensitivity, to measure the potential over. When the exposed metal does not have a across the resistor. return path to the chassis, the reading must be 4. Check each exposed metallic part, and. measure the voltage at each point. 5. Reverse the AC plug in the AC outlet and repeat each of the above measurements. 6. The potential at any point should not exceed 0.75 volts RMS. A leakage current tester (Simpson Model 229 or equivalent) may be used to make the hot checks, leakage current must not exceed 1/2 milliamp. In case a measurement is outside of the limits specified, there is a possibility of a shock hazard, and the equipment should be repaired and rechecked before it is returned to the customer. Figure 1 3
2 Warning 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor [chip] components. The following techniques should be used to help reduce the incidence of component damage caused by electrostatic discharge (ESD). 1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any ESD on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging ESD wrist strap, which should be removed for potential shock reasons prior to applying power to the unit under test. 2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly. 3. Use only a grounded-tip soldering iron to solder or unsolder ES devices. 4. Use only an anti-static solder removal device. Some solder removal devices not classified as [anti-static (ESD protected)] can generate electrical charge sufficient to damage ES devices. 5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices. 6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive material). 7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed. Caution Be sure no power is applied to the chassis or circuit, and observe all other safety precautions. 8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise ham less motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity (ESD) sufficient to damage an ES device). 4
2.2. About lead free solder (PbF) te: Lead is listed as (Pb) in the periodic table of elements. In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder. The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu). That is Tin (Sn), Silver (Ag) and Copper (Cu) although other types are available. This model uses Pb Free solder in it s manufacture due to environmental conservation issues. For service and repair work, we d suggest the use of Pb free solder as well, although Pb solder may be used. PCBs manufactured using lead free solder will have the PbF within a leaf Symbol PbF stamped on the back of PCB. Caution Pb free solder has a higher melting point than standard solder. Typically the melting point is 50 ~ 70 F (30~40 C) higher. Please use a high temperature soldering iron and set it to 700 ± 20 F (370 ± 10 C). Pb free solder will tend to splash when heated too high (about 1100 F or 600 C). If you must use Pb solder, please completely remove all of the Pb free solder on the pins or solder area before applying Pb solder.if this is not practical, be sure to heat the Pb free solder until it melts, before applying Pb solder. After applying PbF solder to double layered boards, please check the component side for excess solder which may flow onto the opposite side. (see figure below) Suggested Pb free solder There are several kinds of Pb free solder available for purchase. This product uses Sn+Ag+Cu (tin, silver, copper) solder. However, Sn+Cu (tin, copper), Sn+Zn+Bi (tin, zinc, bismuth) solder can also be used. 5
3 Service Navigation 3.1 Service Hint Power Board Main Board Key Board IR Board Board Name Function Remarks Main Board Speaker out, AV Terminal, HDMI in, SD Card, PC in, Digital Signal Processor, Nile-Tcon, Tuner All boards are non IR Board Remote Receiver, LED serviceable and should Power Board Power (AC/DC), DC-DC be exchanged for service Key Board Control Button, Power switch 6
3.2. Applicable signals COMPONENT (Y, PB, PR), HDMI Mark: Applicable input signal PC (from D-sub terminal/ HDMI terminal) Applicable input signal for PC is basically compatible to VESA standard timing Applicable input signal for PC is basically compatible to HDMI standard timing te: Signals other than above may not be displayed properly. The above signals are reformatted for optimal viewing on your display. PC signal is magnified or compressed for display, so that it may not be possible to show fine detail with sufficient clarity. 7
4 Specifications TC-L32C5L TC-L32C5H Power Source AC 110-220 V, 50Hz AC 110-127 V, 60Hz Rated Power Consumption 105 W Standby Power Consumption 1 W 0.5W Dimensions (W H D) Mass With Pedestal: 778.5 mm 546.7 mm 230 mm Without Pedestal (TV only): 778.5 mm 494.2 mm 127.4 mm With Pedestal: 10.2 kg Without Pedestal (TV only): 9.2 kg With Pedestal: 10.3 kg Without Pedestal (TV only): 9.2 kg Aspect Ratio 16:9 Display panel Visible screen size Number of pixels 697.7 mm (H) 392.3 mm (V) 31.5 inches (diagonal) 1,049,088 (1,366 (W) 768 (H)) Speaker Sound Audio Output Receiving System Channel Coverage Aerial input Operating Conditions (100 mm 27 mm 27 mm) 2, 16 Ω 10 W (5 W + 5 W), 10% THD Analogue: NTSC / PAL-M / PAL-N DVB-T/NTSC Digital: SBTVD-T VHF: 2-13 UHF: 14-69 CATV (Analogue): 1-135 VHF / UHF Temperature :0 C - 35 C Humidity :20 % - 80 % RH (non-condensing) 8
5. Troubleshooting Guide 5.1 Power power (LED Off ) Check the AC input and the power is ON? Power On Power board output=5v? Replace the Power board Use RC or Key to turn on the TV 1. RC can turn on the TV and Key can t, replace the key board. 2. Key can turn on the TV and RC can t, replace the RC. Replace the Main board 9
5.2 Abnormal Display Abnormal Display Check the OSD is normal? Enter factory mode to Reset Reset Replace LVDS Cable Replace the main board Replace the main board Replace the panel 10
5.3 Display display (LED power (LED Off ) Check TV is under control and power on/off by remote control and power key? Replace the main board Check the backlight is On? Check the LVDS cable Reinsert or replace the LVDS cable Check the P/S and ON/OFF signal is available? Replace main board Panel Vcc = 5V? Power board output=12/24v? Replace the main board Replace the power board Replace the Panel Replace the Panel 11
5.4 Sound Problem sound or sound abnormal Check the TV is muted, adjust the volume or enter the menu to reset? Check the audio source connection and the TV system are correct? Replace the main board Replace the speaker Replace the main board 12
5.5 Remote Control Malfunction Remote Control malfunction Check the remote control battery is not properly placed or no power? Replace the battery Use the other remote controls Replace the remote control Whether the IR board is abnormal? Replace the IR board Replace the main board 13
6. Disassembly and Assembly Instructions 1. Remove the screws to remove the stand. 2. Remove the screws to remove the rear cover. Rear cover is jointed with front cabinet by several hooks at top and both side. After remove the screws, take rear cover at bottom side and pull up it forcibly just like tearing rear cover from front cabinet. 14
3. Unplug these connectors and cable clip on the main board and power board. 4. Remove the screws to remove the Main board and Power Board. 15
5. Remove the speakers 6. Remove the screws to remove the SKT. 16
7. Remove the panel. 8. Remove the Key board and IR board. 17
7 Block Diagram Main Board 18
Power Board For TC-L32C5H For TC-L32C5L 19
8 Wiring Connection Diagram 8.1. Caution statement. Caution: Please confirm that all flexible cables are assembled correctly. Also make sure that they are locked in the connectors. Verify by giving the flexible cables a very slight pull. 8.2. Wiring 1 2 3 7 8 4 5 6 1 2 3 4 5 6 7 8 CN8801-PANEL CN407-CN001 CN601-SP CN407-CN0201 20
9 Exploded View and Replacement Parts List 9.1. Exploded View For TC-L32C5H 21
For TC-L32C5L 22
9.2 Replacement Parts List te: All parts aresupplied by PAVCA. for TC-L32C5H Safety Ref.. Part. Part Name & Description Pcs Remarks 1 TZZ00000379A Bezel 1 2 TZZ00000186A Speaker 2 3 TZZ00000357A IR Board 1 4 L5EDDYY00392 LCD Panel 1 5 TZZ00000398A Power Board 1 6 TZZ00000346A Main Board-CBPFB6USA1 1 7 TZZ00000427A IO Label 1 8 TZZ00000292A Stand 1 9 TZZ00000385A Rear Cover 1 10 TZZ00000370A Key Cover 1 11 TZZ00000371A Key Pad 1 12 TZZ00000362A Key Board 1 13 TZZ00000290A Base 1 TZZ00000175A Power Cord 1 TZZ00000006A Remote Controller 1 TZZ00000570A Manual 1 TZZ00000550A Rating Label 1 TZZ00000575A Cushion-TL 1 TZZ00000576A Cushion-TR 1 TZZ00000577A Cushion-BL 1 TZZ00000578A Cushion-BR 1 TZZ00000572A Carton 1 TZZ00000507A PE Bag For Set 1 TZZ00000184A Cable 1 CN701 CN1901 TZZ00000218A LVDS Cable 1 POWER PANEL TZZ00000233A Cable 1 CN401 CN001 TZZ00000206A Cable 1 CN601 SP TZZ00000233A Cable 1 CN401 CN0201 23
for TC-L32C5L Safety Ref.. Part. Part Name & Description Pcs Remarks 1 TZZ00000379A Bezel 1 2 TZZ00000186A Speaker 2 3 TZZ00000357A IR Board 1 4 L5EDDYY00392 LCD Panel 1 5 TZZ00000400A Power Board 1 6 TZZ00000343A Main Board-CBPFB6FSA7 1 7 TZZ00000422A IO Label 1 8 TZZ00000292A Stand 1 9 TZZ00000385A Rear Cover 1 10 TZZ00000370A Key Cover 1 11 TZZ00000371A Key Pad 1 12 TZZ00000362A Key Board 1 13 TZZ00000288A Base 1 TZZ00000177A Power Cord 1 TZZ00000006A Remote Controller 1 TZZ00000568A Manual 1 TZZ00000548A Rating Label 1 TZZ00000575A Cushion-TL 1 TZZ00000576A Cushion-TR 1 TZZ00000577A Cushion-BL 1 TZZ00000578A Cushion-BR 1 TZZ00000573A Carton 1 TZZ00000507A PE Bag For Set 1 TZZ00000218A Cable 1 CN8801 PANEL TZZ00000224A Cable 1 CN407 CN001 TZZ00000199A Cable 1 CN601 SP TZZ00000224A Cable 1 CN407 CN0201 TZZ00000196A LVDS Cable 1 MAIN - PANEL 24