SERIES
Advanced S O L U T I O N S Since 1955 Wilden Pump & Engineering LLC, has been the global leader in air-operated Ceramics Chemical double-diaphragm pumps (AODDP). Wilden is deeply committed to the pursuit of excellence, customer satisfaction, research & development and market knowledge. As a premier organization, Wilden has the infrastructure, knowledge base, and intellectual capital to exceed your expectations worldwide. Our world-class distributor network ensures that you will have access to the latest pump technologies and fluid transfer services available. Wilden and its distributor network are devoted to your industries, applications and processes, servicing your needs with world-class products, delivery and best of class expertise. Put us to the test and contact your local distributor today at www.wildendistributor.com WILDEN, T HE POWER BEHIND FLUID TRANSFER Dry Powder UNIQUE CHARACTERISTICS APPLICATIONS Mining Oil & Gas Paint & Inks Air operated pumps (non electrical) Superior flow rates and efficiency Superior product containment Bolted liquid paths Self priming Run-dry capable Anti-freezing technology Deadhead without damage Variable flow & pressure Intrinsically safe Lube-free operation On/Off reliability Large solids passage Ease of operation and maintenance Solvents Acids Caustics High viscosity High pressure Large solids Abrasive media Hazardous & flammable liquids Clean-room fluids Plating & Finishing Pulp & Paper Sanitary Semiconductor Waste Treatment 2
Installation V E R S A T I L I T Y SELF - PRIMING Portable High vacuum Run-dry capable No heat generation POSITIVE SUCTION HEAD Preferred installation for high viscosity applications Superior product containment Inlet pressure should be limited to.7 bar (1 psig) to maximize parts life SUBMERGED Air operated pumps (non electrical) Submersible option required Single-point exhaust options available Multiple material options available for process fluid compatibility 3
4 PACKAGING PROCESSING PACKAGING RAW FILTRATION PACKAGING RAW COKER GAS BLENDING PROCESSING DISTILLATION PROCESSING FIELDS CORRAL/STY PRODUCT PRODUCT MIXING TANKS PRODUCT MIXING TANKS BOILER CRACKING UNIT BOILER CRUDE DISTILL VACUUM DISTILL CATALYST/ ALKALYST LIQUID HYDRO TREATING WASTE TANKS CHEMICAL WASTE HAZMAT RAW MIXING FILTRATION PLATING RAW PRODUCT PIT QUARRY PREP PLANT BREAKER/CRUSHER FIELDS MINE HEAD HOUSE RAW RAW LOADING UNLOADING CLEAN DERRICK SHIP PLATFORM
APPLICATION FLEXIBILITY REFINERY Wilden s fluid transfer solutions provide you a wide range of application possibilities for your pre-process, process and post process needs. This application map is a sample representation of the wide range capabilities of Wilden products. CHEMICAL PLANT BIODIESEL PRODUCT Put us to the test today! Contact your authorized Wilden distributor at www.wildendistributor.com FARM FIELDS VINEYARD FERMENTATION WASTE PROCESSING DISTILLATION FOOD PROCESSING PONDS BIOPHARMACEUTICAL FILTRATION MBT/DWPF PAINT PLANT NEUTRALIZE MINING DRUMS RAW PROCESSING FOOD WASTE PRODUCT 5
STATE OF THE ART Air Distribution S Y S T E M S The Pro-Flo X is the latest innovation to the AODD pump world. The Pro- Flo X air distribution system (ADS) is based on the patented Pro-Flo ADS and offers operational flexibility never before seen. This flexibility comes from the patent pending Efficiency Management System (EMS ) which allows the user to optimize the Pro-Flo X ADS for any application demands or pump size. Due to its ground-breaking design, the Pro-Flo X and EMS technology are simple and easy to use. The integrated control dial located at the top of the ADS allows users to easily select the flow rate that best suits the application. The results are higher performance, lower operational costs and performance flexibility that goes far beyond what was previously considered the industry standard. The Pro-Flo X ADS makes previously restrictive rules for AODD pumps a reality. The Pro-Flo X ADS is dependable, energy efficient and excels in the harshest of conditions; put us to the test today. MARKET POSITION Variable control (Discharge flow rates & air consumption) Superior flow rate Superior anti-freezing Submersible options Lube-free operation ON/OFF reliability Most efficient (GPM/SCFM) ATEX models available FEATURES Efficiency Management System (EMS ) Metal and Plastic Material Options Non-stalling unbalanced spool Simple and durable design APPLICATION TRAITS Maximize performance and efficiency Process applications Max. Mean Time Between Repair (MTBR) AVAILABILITY 25 mm (1") 38 mm (1-1/2") 51 mm (2") 76 mm (3") 6
MARKET POSITION Anti-freezing ON/OFF reliability Longest-lasting wear parts Lube-free operation APPLICATION TRAITS Maximum reliability Process applications Max. MTBR (Mean Time Between Repair) FEATURES Plastic center block* Non-stalling unbalanced spool Simple and durable design AVAILABILITY 6 mm (1/4"), 13 mm (1/2"), 25 mm (1"), 38 mm (1-1/2"), 51 mm (2"), 76 mm (3") MARKET POSITION Direct electrical interface Superior ON/OFF reliability Reduced systems costs Lube-Free operation APPLICATION TRAITS System automation 4-2 ma ph Adjusting Batching Applications OEM accounts FEATURES Externally controlled Various voltage options Nema 4, Nema 7, or ATEX Simple installation AVAILABILITY 6 mm (1/4"), 13 mm (1/2"), 25 mm (1") 7
Progressive D I A P H R A G M T E C H N O L O G Y THERMOPLASTIC ELASTOMER (TPE) POLYURETHANE: An excellent general purpose diaphragm for use in non-aggressive applications. This material exhibits exceptional flex life and durability. Wilden s most economical diaphragm. WIL-FLEX : Made of Santoprene, this diaphragm is an excellent choice as a low cost alternative to PTFE in many acidic and caustic applications such as sodium hydroxide, sulfuric or hydrochloric acids. Exhibits excellent abrasion resistance and durability at a cost comparable to neoprene. SANIFLEX : Made of Hytrel, this diaphragm exhibits excellent abrasion resistance, flex life and durability. This material is FDA approved for food processing applications. An outstanding general purpose diaphragm as well. PTFE ELASTOMERS PTFE: Excellent choice when pumping highly aggressive fluids such as aromatic or chlorinated hydrocarbons, acids, caustics, ketones and acetates. Wilden s PTFE diaphragms exhibit good flex life. Wilden also offers PTFE integral piston diaphragms that offer superior product containment. The smooth contoured shape makes this diaphragm an excellent choice for sanitary or ultra pure applications. ULTRA-FLEX DIAPHRAGM TECHNOLOGY Guaranteed longer life If longer life is not experienced, Wilden will send you a new set of Ultra-Flex diaphragms free of charge. Convolute shape, altered fabric placement, and unique hardware work together to decrease the unit loading on the diaphragm and distribute stress. MATERIAL OPTIONS: Neoprene, Buna-N, EPDM, Viton 8
DIAPHRAGM CONSIDERATIONS FLEX CHEMICAL TEMPERATURE ABRASION INITIAL LIFE RESISTANCE LIMITATIONS RESISTANCE COST RUBBER ELASTOMERS NEOPRENE: An excellent general purpose diaphragm for use in nonaggressive applications such as water-based slurries, well water or sea water. Exhibits excellent flex life and low cost. BUNA-N: Excellent for applications involving petroleum/oil-based fluids such as leaded gasolines, fuel oils, hydraulic oils, kerosene, turpentines and motor oils. EPDM: Excellent for use in applications requiring extremely cold temperatures. May also be used as a low cost alternative for pumping dilute acids or caustics. VITON : Excellent for use in applications requiring extremely hot temperatures. May also be used in aggressive fluids such as aromatic or chlorinated hydrocarbons and highly aggressive acids. PTFE would normally be used with these aggressive fluids as its flex life is better than Viton. However, in applications involving suction lift outside the range of PTFE, Viton will be the preferred choice for highly aggressive fluids. E L A S T O M E R T E M P E R A T U R E L I M I T S : NEOPRENE: -17.7 C to 93.3 C ( F to 2 F) BUNA-N: -12.2 C to 82.2 C (1 F to 18 F) EPDM: -51.1 C to 137.8 C (-6 F to 28 F) VITON : -4 C to 176.7 C (-4 F to 35 F) WIL-FLEX : -4 C to 17.2 C (-4 F to 225 F) SANIFLEX : -28.9 C to 14.4 C (-2 F to 22 F) POLYURETHANE: -12.2 C to 65.6 C (1 F to 15 F) PTFE: 4.4 C to 14.4 C (4 F to 22 F) Please verify the chemical resistance capabilities and temperature limitations of elastomers and all other pump components prior to pump installation. Wilden publication PUG II (Pump Users Guide II) and the On line Chemical guide should be consulted for specifics. Go to www.wildenchemicalguide.com for your Wilden Chemical Compatibility Chart 9
Advanced B O L T E D P U M P S As the global leader in AODD bolted pumps, Wilden has the largest material offering in the industry. The Advanced Series metal and plastic bolted pumps offered by Wilden are specifically designed for maximum performance, efficiency, and containment. The bolted configuration ensures total product containment while the liquid path reduces internal friction to maximize output and efficiency. Multiple elastomer options are available to meet and exceed your abrasion, temperature, and chemical compatibility challenges. Advanced Series pumps are offered in aluminum, stainless steel, alloy C, polypropylene, PVDF and PFA. A variety of connection options and specialized air distribution systems are also available for your specific application needs. YOUR NEEDS PERFORMANCE CONTAINMENT COST OUR SOLUTIONS ADVANCED SERIES PUMPS Higher flow rates Variable flow & pressure Shear sensitive Intrinsically safe Dry-run capable Portable & submersible Large solids passage High suction lift SUPERIOR CONTAINMENT Leak-free operation Superior torque retention Unique valve seat design Superior finish on sealing surfaces Multiple liquid connections available ENHANCED EFFCIENCIES Pro-Flo X, Pro-Flo, Accu-Flo Anti-Freezing ADS Greater flow per SCFM input Low cost of ownership Ease of operation & maintenance SUCCESS Achieve higher yields Increased pump output Increased On/Off reliability Reduced turbulence Reduced internal friction THE RESULTS CONTAINMENT ENSURED Leak-free pump operation Viscous & non-viscous product transfer Largest chemical compatibilities Transfer with confidence COST EFFICIENT Optimized applications Reduced air consumption Reduced kilowatt usage Longest Mean Time Between Repair (MTBR) Lower operational costs & downtime Saves you money 1
FEATURES ADS: Pro-Flo, Pro-Flo X, Accu-Flo All metal bolted construction Higher flow rates Superior containment Anti-Freezing technology Portable & Submersible BSPT (NPT) or DIN (ANSI) liquid connections available Lube-free operation TECH DATA Sizes: 6mm (1/4") through 76mm (3") Materials: Aluminum, Ductile Iron, Stainless Steel, Alloy C Elastomer Temperatures: Up to 176.7 C (35 F) Elastomers: Buna-N, Neoprene, EPDM, Viton, Wil-Flex, Saniflex, Polyurethane, PTFE PERFORMANCE DATA Max flow rates: 121 lpm (27 gpm) Max suction lift: 9.5 m (31.2') Wet, 7.6 m (25.'), Dry Max Disp. per stroke: 6.9 l (1.61 gal) Max discharge pressure: 22.6 bar (32 psig) Max size solids: 76 mm (3") 11
METAL CURVES RUBBER PTFE P2 25 mm (1") METAL PX2 25 mm (1") METAL P4 38mm(1-1/2") 1/2 ALUMINUM BAR FEET PSIG 3 8 12 25 7 6 5 4 3 2 1 2 15 1 5 1 8 6 4 2 Water Flow Rates GPM [LPM] (1) [17] (2) [34] (3) [52] (4) [68] (5) [85] (6) [12] 1 [38] 3 [114] 5 [189] AIR CONSUMPTION (SCFM) [Nm 3 /h] 7 [265] 9 [34] P4 38mm(1-1/2") 1/2 STAINLESS STEEL 12 BAR FEET PSIG 3 8 7 12 25 1 6 2 8 5 15 4 6 3 2 1 1 5 4 2 Water Flow Rates (1) [17] (2) [34] (3) [52] GPM [LPM] 1 [38] (4) [68] (5) [85] (6) [12] 3 [114] 5 [189] AIR CONSUMPTION (SCFM) [Nm 3 /h] 7 [265] 9 [34]
METAL CURVES RUBBER PTFE 2 [34] 4 [68] 6 [12] 8 [136] 1 [17] PX4 38 mm (1-1/2") 1/2 ALUMINUM 2 [34] 4 [68] 6 [12] 8 [136] 1 [17] PX4 38 mm (1-1/2") 1/2 STAINLESS STEEL 13