Purple phototrophic bacteria for nutrient recovery from domestic wastewater treatment

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Engineering Conferences International ECI Digital Archives Wastewater and Biosolids Treatment and Reuse: Bridging Modeling and Experimental Studies Proceedings Spring 6-10-2014 Purple phototrophic bacteria for nutrient recovery from domestic wastewater treatment Tim Hulsen The University of Queensland Jurg Keller The University of Queensland Damien Batstone The University of Queensland Follow this and additional works at: http://dc.engconfintl.org/wbtr_i Part of the Environmental Engineering Commons Recommended Citation Tim Hulsen, Jurg Keller, and Damien Batstone, "Purple phototrophic bacteria for nutrient recovery from domestic wastewater treatment" in "Wastewater and Biosolids Treatment and Reuse: Bridging Modeling and Experimental Studies", Dr. Domenico Santoro, Trojan Technologies and Western University Eds, ECI Symposium Series, (2014). http://dc.engconfintl.org/wbtr_i/14 This Conference Proceeding is brought to you for free and open access by the Proceedings at ECI Digital Archives. It has been accepted for inclusion in Wastewater and Biosolids Treatment and Reuse: Bridging Modeling and Experimental Studies by an authorized administrator of ECI Digital Archives. For more information, please contact franco@bepress.com.

Purple phototrophic bacteria for nutrient recovery from domestic wastewater treatment Wastewater and Biosolids Treatment and Reuse: Bridging Modeling and Experimental Studies Otranto, Italy Tim Hülsen, Prof. Jürg Keller, A. prof Damien Batstone 10 June 2014

Domestic wastewater Treatment Traditionally, WWTPs aimed to protect downstream users and to remove organics COD, SS and nutrients P and N instead to recover them. View changed in the last decades with the implementation of environmental protection and more stringent discharge limits. The term wastewater however is out-dated! Currently, industrial and domestic wastewater is no longer regarded as a waste stream that needs to be dealt with, but as a valuable resource for energy, nutrients (N and P) as well as a resource for the production of potable water. Waste treatment should be seen as an integral process which aims for the maximisation of resource recovery.

Nutrients The world fertilizer consumption (2011/2012 projection) is 139 million tonnes (MT) nitrogen as N and 18 MT phosphorous. Phosphorous Approximately 20% of the mineral phosphorous consumed are excreted by humans. The mineral phosphorous market could be fully supplied from human and animal excreta streams (depending on national circumstances) Nitrogen Approximately 50% of the nitrogen market could be serviced from domestic and industrial waste streams (assuming 4:1 N:P average concentration) Ammonia is manufactured using the Haber-Bosch process using 12.36 kwh/kg N. Nitrogen manufacturing utilises 1-2% of the world s energy supply. Batstone et al. submitted

ENERGY N 2 ENERGY ENERGY ENERGY

Domestic wastewater characteristics valuable product!? saving for NH 4 -N production (100000 p.e. ~500000 @ 0.12cent/kWh per year (cost of Haber-Bosch for 1000kgN) + 80000 /year for N (from Verstraete et al, 2009)

Conventional N 2 (~70-90% of Wastewater N) + CO 2 (~45% Treatment of COD) Equalisation Nitrification Tank Prim. Clarifier Denitrification Sec. Clarifier Prim. sludge Sludge return Sec. Sludge Denitrification: 6NO - 3 + 5CH 3 OH + 6H + 3N 2 + 5CO 2 13H 2 O 2 + 5CO 2 + Biomass Contains COD, N and P Nitrification: NH + 4 + 2 NO - 2O 3 + 2H + + H 2 O 2 Biomass

Struvite Conventional Wastewater Treatment Equalisation Nitrification Tank Prim. Clarifier Denitrification Sec. Clarifier Sludge return N 2 Digester CH 4 NH 4 + PO 4 2- Centifuge Anammox P & N removal

Struvite A-step/AMBR-Anammox Equalisation Tank Prim. Clarifier A-step or anaerobic step e.g.ambr Sec. Clarifier Anammox N 2 Digester CH 4 NH 4 + PO 4 2- Centifuge Anammox P & N removal

Alternative concept PPB Partitioning-Release-Recovery

PPB

Enrichment-RWW anaerobically with UV-VIS absorbing foil 02-10 03-10 04-10 06-10 08-10

COD removal (mg/l) PO4-P (x 10) NH4-N (mg/l) and OD660 (x 100) IR light PPB 400 70 350 OD660 60 300 250 PO4-P NH4-N 50 40 30 200 COD(S) 20 150 10 100 0 50 100 150 200 250 Time (hours) 0 t=27 h t=100 h t=148 h t=170 h t=190 h

VFA-COD (mg/l) PO4-P and NH4-N (mg/l) COD, NH 4 -N and PO 4 -P removal 700 SCOD/N/P ratio: 100/8.6/1.5 45 600 40 500 400 300 HAc added COD(S) NH4-N 35 30 25 20 200 VFA-COD 15 10 100 0 PO4-P 0 5 10 15 20 Time (hours) 5 0

Domestic wastewater treatment with purple phototrophic bacteria using a novel continuous photo anaerobic membrane bioreactor Illumination 50W m -2 Anaerobic Domestic wastewater batch-wise spiked with ethanol (500 mg L -1 ) Reactor feed continuously VS around 4 g L -1

Removal efficiencies (%) Continuous photo anaerobic membrane bioreactor operation 100 PO4-P NH4-N TCOD SCOD TN TP 90 80 70 60 50 40 24h HRT 12h HRT 30 20 10 0 0 10 20 30 40 50 60 70 80 90 100 110 120 130 Time (days)

Performance data 24 hours HRT, 3.4 days SRT Parameter AVG effluent STDEV NH4-N TN PO4-P TP TCOD mg L-1 1.2 4.8 0.1 0.2 65 % 97.3 93 98.4 98.7 95 % 4.4 6.5 2.7 0.5 1.3 12 hours HRT, 2.1 days SRT AVG effluent STDEV mg L-1 1.7 4.1 0.4 0.47 74 % 97.2 96.9 93.1 93 93.4 % 4.7 4.9 10 9.4 2.1

VLR (kg m -3 d -1 ) and membrane flux (l m -2 h -1 ) HRT (days) Process parameter VLR TCOD VLR NH4-N Membrane Flux HRT 4.5 30 4 SLR of activated sludge process: 0.2 1.0 gcod/gvss/d 3.5 and of 0.05 0.1 kgn/kgvss/d PPB ~ 1.0 gcod/gvss/d and 0.03 kgn/kgvss/d 25 3 VLR of extended aeration reactors, oxidation ditches or anaerobic ponds 0.2 0.6 kgcod/m 3 /d 2.5 VLR 2 of conventional activated sludge and membrane bioreactor processes 1.2 3.2 kgcod/m 3 /d 1.5 20 15 10 1 5 0.5 0 0 0.00 20.00 40.00 60.00 80.00 100.00 120.00 140.00 Date

SCOD/N/P ratios SCOD/N SCOD/P Aerobic* 4.2 0.9 Anaerobic** 1.8 0.4 Anaerobic *** 0.5 0.1 PPB 24h HRT 5.1 0.8 12h HRT 5.6 0.8 *(assuming 49% growth in terms of COD) **non acidified WW (assuming 21% growth based on COD removed ) ***acidified WWT (assuming 6%)

PPB

Full energy and nutrient recovery from domestic wastewater by purple phototrophic bacteria anaerobic release potential

Enrichent for BMP test

Enrichent for BMP test Bottle AVG SCOD/N/P Bottle 1 100/9.73/1.29 Bottle 2 100/7.71/1.03 Bottle 3 100/9.31/1.09 Bottle 4 100/8.89/1.15 Bottle 5 100/8.77/1.15 Bottle 6 100/7.89/0.98 AVG Bottle 1-6 100/8.7 (±0.79)*/1.11 (±0.11)

AVG Corrected Methane (ml per g VS added) 100W/m2 +HAc 50W/m2 + HAc 20W/m2 + HAc last 50W/m2 thermophilic TPAD BMP conti meso BMP conti thermo 450 400 350 BMP conti TPAD 300 250 200 150 100 Comparable/better than WAS 50 0 0 5 10 15 20 25 30 35 40 Time (days)

COD and Nutrient release COD release Mesophilic release: Sludge produced 0.9 gvs produced gscod removed -1 with TCOD/VS ratio of the sludge around 1.9 (normal is 1.4) AVG (n = 12) 1.7 gtcod produced gscod removed -1 CH 4 -COD release: 0.6-0.7 gch 4 -COD gvs added -1 COD release 67-78% TPAD recovery: 0.8 gch 4 -COD gvs added -1 COD release 89% N release NH 4 -N release (VS removed ) is between 104 and 135 mg (10.4 and 13.4%) based the SCOD/N ratio of 100/8.7 (± 0.79). Released faster that the VS is degraded! NH 4 -N release (VS added ) is between 47 and 100% of the total NH 4 -N assimilated. P release The PO 4 -P releasey ranged between 15 and 25 mg g VS removed -1 (1.5 and 2.5%). Released faster that the VS is degraded! The PO 4 -P release (VS added ) is between 72 and 91% based the SCOD/P ratio of 100/1.11 (±0.11) measured during the PPB growth.

PPB

Nutrient recovery technologies N and P recovery Chemical precipitaion - struvite - Calcium phosphate Ion exchange Magnetic (magnetite attachment) Recovery from sludge ash N recovery AMFER stripping with air ARP/CAST (vacuum distillation) Evaporation Ion exchange LGL stripping (rotating discs) Nutritec (Turbotec) Partial freezing RO

Conclusions and future work Reliable enrichment of the target microbes from wastewater directly through application of infra-red light, showing that culture can be directed by this method with short start-up times. Good reactivity to carbon and nutrients present in wastewater. Proof of ability/concept to remove nutrients to discharge limits (N ~ 5 mg L -1 ; P ~ 0.5 mg L -1 ). Potential one reactor set-up for domestic wastewater treatment Nutrients can be partitioned and released recovered!

Conclusions and future work Increased cost due to illumination Additional COD dosing required to reach low N and P levels, costs of transport, storage, Thickening of the biomass, centrifuges, filter press, flocculation!? SRT control NH 4 -N toxicity in digester

Conclusions and future work Savings of aeration One main treatment tank, rest site-stream Volume saving, cocking in one pan instead of 2-3! COD and nutrient recovery with products (TPAD potential!?) valuable product!? saving for NH 4 -N production (100000 p.e. ~500000 @ 0.12cent/kWh (cost of Haber-Bosch for 1000kgN) Illumination with solar energy solar panels!? Illuminated plates and attached growth almost no energy for thickening, biomass separation and membranes. PPB biomass itself as a product!??? Organic fertilizer, (food chicken or fish farming LEGISLATION), Carotenoids as vitamins Industrial application e.g. abbatoir.

OPTIONS Sustainability, energy neutrality and cost neutrality is not always the same

Acknowledgement

Thanks!!!!! Questions!!??