Demonstration Projects in Germany

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FuncHy,, Karlsruhe, November 21, 2007 Demonstration Projects in Germany Dr. Johannes Töpler Deutscher Wasserstoff- und Brennstoffzellen-Verband (DWV), Berlin

FuncHy,, Karlsruhe, November 21, 2007 General Hydrogen-Activities in Germany Basic research ( theory and experiment) Research on materials and methods Investigation of efficiencies of fuels and processes Development of savety regulations, testing procedures and codes and standards (international cooperation) Demonstration projects of complete systems for initiating market penetration

FuncHy Hy,, Karlsruhe, November 21, 2007 Demonstration Project HYCHAIN Zero Regio Clean Energy Partnership (CEP) HyFleet CUTE zemships Nat. Innovation Progr. Objects small vehicles/infrastructure cars & filling station cars & filling station busses & filling station ships & infrastucture many objects planned

MAIN OBJECTIVES 1. Introduce low power (up to 10 kw) fuel cell captive fleets in selected early market niches for transport to enhance public awareness and acceptance in four European Regions (in France, Spain, Germany and Italy) 2. Demonstrate a significant number of Common fuel cell power modules (158) coming from four European fuel cell manufacturers in transport applications, to achieve a minimum critical mass for early industrialization, gaining a significant reduction of costs. 3. Set up a micro-infrastructure for hydrogen refueling including logistics, maintenance services, monitoring, training 4. Address cross-cutting actions such as regulations & standards, costs issues, environmental impact, safety, policy encourage, etc.

The fleet : 158 vehicles 40 Scooters 40 Cargo-Bikes 34 Wheelchairs (0.25 kw fuel-cell) (2.0 kw fuel-cell) (0.350 kw fuel-cell) 44 Utility Vehicles (2.5 kw fuel-cell) 10 minibuses (10 kw fuel-cell)

Hydrogen storage for small vehicles Wheelchair Vehicle Type of hydrogen storage 2L @ 700bars cartridge Hydrogen cartridges User friendly (ergonomic, quick connection) Scooter 2L @ 700bars cartridge Safe (user not exposed to HP, integrated safety devices) Tricycle 2L @ 700bars cartridge Quickly deployable Low cost for a spread out geographic utilization 20L @ 300bars cylinder Utility Car

Hydrogen Infrastructure Distribution of the H2 cartridges Hydrogen dispenser: Storage system for hydrogen, locally approved (risk assessment, fire brigade) HyChain => captive fleets Even exchange as supply principle Clip-on technology => easy exchange Over 2000 hydrogen cartridges will be deployed

Development & Demonstration of Fuell Cell passenger cars EU Integrated Project 2003: Developing low emission transport systems for European Cities Goal of EU Commission: 5% H2-fuelled cars in the year 2020 16 partners from 4 countries: - Industry - Universities - Public Administration - Small and medium enterprises Hydrogen supply concepts: - Integration of hydrogen refuelling - Technology in conventional filling stations - Supply of H 2 via a 1000 bar pipeline - Innovative on-site H 2 -production method 8

Ionic Compressor 900 bar Special features: - No moving parts - No clearance volume - Gas cooling during compression - High efficiency - Minimum power consumption

Components of Hydrogen-Supply H 2 -Centre H 2 -High-Pressure Pipeline (1000 bar) Filling Station

Multifuel station Frankfurt Fuels: Super unleaded Normal unleaded Diesel Bio-Diesel Truck-Diesel LPG CNG Hydrogen 700 bar Hydrogen 350 bar Hydrogen liquid

Expected Results Building up safe & functional infrastructure for alternative motor fuels (Hydrogen) to serve future road traffic in urban areas Promoting car fleet development for Hydrogen Promoting public acceptance for Hydrogen as an alternative fuel Developing suggestions and models for faster penetration of Hydrogen over larger urban areas in the EU Contributing to the EC political objective of at least 5% Hydrogen powered vehicles in the road transport sector by year 2020 12

The Clean Energy Partnership Unites 11 companies from France, Germany, Norway, Sweden, the United Kingdom and the US Potential European Light-House-Project International Public-Private Partnership Supported by the Federal German Government Project duration 2002 2007 Objectives: - Mobility based on hydrogen - Reduction of CO 2 -emissions and mitigation of the greenhouse-effect - Diversification of energy sources - Proof of international cutting edge technology in fuels and vehicle drives

Mobility Partner BVG By the end of 2007, the BVG will operate 14 MAN buses with hydrogen internal combustion engines in the framework of HyFLEET:CUTE Thereby running the world s largest fleet of environment-friendly hydrogen buses

Mobility Partner BMW Two Hydrogen 7 with IC-Engine

Cars with fuel cell power trains

Specific advantages of hydrogen cars with fuel cell power trains and internal combustion engines Both concepts show specific advantages and potentials. The build-up of a hydrogen infrastructure and the development of cars is the joint task of the oil industry and the car manufacturers. Fuel-cell power train + very agile and silent + zero emission vehicles + High system effectiveness H 2 -internal combustion engine + high power density + relatively low costs of production + proven long life span

Challenges: Operation 2004 07 Everyday suitability of H 2 for transportation - real-life operation of hydrogen stations - reliable hydrogen vehicles in customer operation - fast and safe fuelling of vehicles with LH 2 and CH 2 Innovations - Optimization of on-board and on-site storage of hydrogen - Improvement of driving ranges of vehicles - Improvement in the life cycle of fuel cell vehicles - Large-scale production of H2 based on renewables Market Penetration

What is CUTE*? 2 Year Operation of 27 Fuel Cell Mercedes -Benz buses in 9 European cities, Perth and Beijing Evaluation of different means of production, distribution and storage of hydrogen Test in different topographical, climatical and operational settings Deduction of technical optimizations (buses and infrastructure) * Clean Urban Transport for Europe

H 2 -Supply Pathways in CUTE

What is HyFLEET:CUTE? Continued operation of 33 H2 powered Fuel Cell Mercedes-Benz Citaro buses in 7 European cities, Perth (Western Australia) and Beijing (China) Operation of 14 H2 powered Internal Combustion Engine MAN buses in Berlin (Germany) Design, Construction and Testing of next generation H2 powered Fuel Cell buses and Internal Combustion Engine buses

Project Objectives Reduce energy and fuel consumption of the whole transport system Education and training of new EU member states on the advantages of H 2 in either Fuel Cells or ICE Inform key decision makers in Industry, Government, and the Community on impacts of possible future H 2 transport energy system Provide information and recommendation to EC on possible future energy and environment policy impacts of H 2 transport energy systems

Fuel Cell Bus Prototype - Hybrid version - Central electric engine as before - 2 engines with summation gear - Wheel hub motor - Battery technology - Recuperation of Breaks

Research Focus Technology Fuel Cell Buses Optimising existing FC buses for energy efficiency Development and build of next generation Fuel Cell Hybrid bus Hydrogen ICE Buses Development and build of 14 hydrogen ICE buses Infrastructure Optimizing existing H2 refueling systems for energy efficiency, reliability Develop & build innovative new refueler in Berlin

Research Focus Studies, Dissemination Quality, Safety and Training Optimising of H2 safety procedures at refuelling stations Analysis of certification and regulatory issues Training of possible stakeholders in new projects EU member states, Asia, Australia Global Hydrogen Bus Platform Dissemination and exchange of information Forums for debate and discussion Education of decision makers International focus Sub Components Research Studies Analysis of Performance of Stationary Fuel Cells Environmental Analysis Customer Acceptance Socio Economic implications of a H2 economy Macro economic Implications of H2 FC technology Adaptation of findings to China

Next Steps Continuous Purchase of hydrogen buses in cities in Europe and the U.S. Joint tender in Strategic Alliance (Amsterdam, Berlin, Barcelona, British-Columbia, London, Perth and Hamburg) National Innovations Program on Hydrogen and Fuel Cells in Germany Seventh framework of the European Commission Test of hybrid prototype (van Hool, UTC) in Hamburg (+ stationary + passenger vessel + forklifts etc.)

The first fuel cell passenger ship in Hamburg during the project period of one year ca. 1000 kg of NOx 220 kg of SOx 40 kg of particles and 72,500 kg of CO 2 will not be emitted!

Technical Specifications Batteries & Energy Management Hydrogen Tanks / 350 bar 100 kw electric motor for propulsion 2 Proton Motor fuel cell systems with 50 kw rated power each Bow thruster

Technical Specifications

The Hydrogen Filling Station

Strategierat Wasserstoff Brennstoffzellen New Policy Initiatives The New Hydrogen and Fuel Cell Technology Innovation Program (NIP) Additional funding: 500 million over the next 10 years, i.e. nearly a doubling of the actual public funding Implementation: through public-privatepartnerships with average public funding of 50 % Focus: market preparation with demonstration and lighthouse projects, accompanied by targeted R&D projects (basic and applied research)

Strategierat Wasserstoff Brennstoffzellen NIP - Plan NIP National Innovation Programme Hydrogen - and Fuel Cell Technology R&D Markets / Applications: Transport Stationary:Domestic Energy Supply Stationary:-Industrial Applications Special Markets Demonstration and Market - Development Objectives Speed up commercial maturity by providing targeted support to the hydrogen and fuel cell industries in the mobile, stationary and portable fields Establish value added chains and value added shares in Germany Ensure technology leadership and implementation of the technology in Germany

Strategierat Wasserstoff Brennstoffzellen Our vision

FuncHy,, Karlsruhe, November 21, 2007 Thank you for your attention! And visit us on our web-side www.dwv-info.de