Capability Statement Business Overview Still Engineering is based in Bathurst, NSW. The company was founded in 2005 and is established as a highly reliable engineering company offering small and large scale fabrication, project construction, structural steel and skilled labour hire needs to Central Western NSW and the Greater Sydney area. Currently employing a team of 60 highly skilled boilermakers, diesel mechanics, fitters and labourers, Still Engineering are a trusted, reliable and highly regarded company within the region. The company operates from a state-of-the-art 1,000m 2 workshop in Bathurst on a 4,500m 2 site. Still Engineering is able to fabricate, store and deliver large scale requirements in short time-frames. This capability statement provides further information on Still Engineering s services and includes: Field Services Protective Coatings and Blasting Fabrication Crane and Access Solutions Still Engineering s ethos is high quality workmanship, done fast and safely, saving our customers both time and money.
Field Services Capability Still Engineering s Field Services Division provides mine fabrication and mine maintenance services under contract to a number of mines throughout NSW, and are an affiliate provider of maintenance services for Metso Minerals Australia. Still Engineering has been a key part in the ongoing maintenance of Newcrest Mining s large scale Cadia Valley Operations for over 7 years. We provide 50 full time skilled contractors and associated equipment. We also provide direct support to Metso Minerals Australia (OEM) for screen maintenance at Centennial Coal. Our teams are experienced with both soft and hard rock environments. The Still Field Services team provide an extremely cost effective maintenance solution and are passionate about service delivery to our customers. We have an outstanding track record of reliability and safety. Skills Mechanical fitters Boilermakers Fabricators Riggers Crane operators Forklift drivers Truck drivers EWP operators Confined space trained Working at heights trained Trade assistants All site compliant tooling provided All vehicles site compliant Polyurea spraying Experienced supervision Experience Specialty Vertimill rebuilds Total crusher rebuilds Chute relining Float cells refurbishment Conveyer maintenance Shift coverage OEM trained screen maintenance Underground fixed plant maintenance Pump rebuilds Mobile sand blasting and protective coating UG mobile fleet maintenance
Protective Coatings and Blasting Capability Still Engineering provides a range of superior polyurea coating, lining and joint sealant systems. Providing corrosion protection and abrasion resistance, polyurea protection systems also have significant advantages over conventional solutions for joint fill and caulk applications due to their fast set nature, high elongation and durability. Polyurea coatings and linings can be applied over a great variety of surfaces including concrete and steel, and can be applied on site with minimal disruption to operations. Still Engineering s polyurea protective coating systems provide: Corrosion protection Impact protection Vibration reduction Waterproofing Chemical, environment or atmospheric resistance Structural reinforcement Polyurea and polyurethane coatings are used in the following applications: Steel footings and mountings that are subjected to water or vibration Heavy fixed plant subject to abrasion and impact Pipe/pipeline coatings and linings Tank coatings and linings Truck and ute bed liners Joint filling/caulking over expansion joints and other applications Sewer linings and access holes Flooring and parking decks Bridge coating Rail car lining and track containment Landscape and water containment Fuel storage and containment Roof coating and repair Still Engineering s range of protective coatings also have the following advantages when compared to conventional coating types: Fast reactivity, set and cure allowing rapid project turn around Solventless, no VOCs and low odour Flexible seamless and resilient
Fabrication and Workshop Capability Still Engineering s Fabrication Division is highly proficient in pressure welding, MIG, TIG, Stick or Oxy- Acetylene welding and can fabricate steel components of all sizes. Bathurst Workshop 1,000m 2 workshop 3,500m 2 storage premises 10 ton overhead travelling crane Plasma and oxy profile cutter 12mm x 3m cut guillotine Forklifts 2 x Lincoln Air Vantage 500s Telehandler Sand blasting and paint facilities Training room Polyurea and protective coatings truck 2 x Isuzu 3.5 tonne trucks 12 x Fully equipped mine spec vehicles Pantech tool truck 16 ton Mack delivery truck Still Engineering also has supply arrangements in place to provide: Up to 200+ ton crane usage Large CNC machine workshop Crane and Access Capability Still Engineering is experienced with all types of lifting work. This experience extends to numerous large lifts of heavy fixed plant in excess of 30 tons. We provide fully equipped and supervised teams. Our lifting team can also provide services for pipe turning and maintenance. We supply: Riggers Dogmen Crane operators Crane types up to 200 ton All required slings, come-alongs and other lifting equipment Fully equipped teams at extremely short notice
Recent Fabrication Projects Still Engineering has completed a number of very innovative and exciting projects in recent years. Below is a list of some recent major fabrication works as well as a selection of photos. 2012-2014 Newcrest Mining Limited Cadia East Project Supply of 3 x 90 meter crane rails for underground operation Supply of structural steel fabrication and modifications for mine expansion infrastructure 2012 Westrac D12 CAT Dozer Modifications for Xstrata Supply of 4 modified platforms for large scale mining Dozers for commission for Xstrata 2011 Springwood RSL REED Constructions Supply of structural steel fabrications and modifications for large scale construction 2010 Bathurst RSL New England Constructions Supply of structural steel fabrications and modifications for large scale construction 2010 Oberon RSL New England Constructions Supply of structural steel fabrications and modifications for large scale construction 2009 Australian Native Landscapes Install of a Trommel Screen - Oberon
2009 Install of a Trommel Screen - Oberon
2010 Machinery shed construction for trucking depot Oberon 2008 Design, fabrication and installation of scissor lift for Highland Pine Products - Oberon
2008 Fabrication and construction of feed processing shed, 50m x 30m - Bathurst 2008 Fabrication of tanks from recycled materials for oil recycling plant - Bathurst
2008 Fabrication of tanks from recycled materials for oil recycling plant - Bathurst 2014 Maintenance of crusher at Newcrest Mining - Cadia
Quality Management System To deliver high quality fabricated products and services within tight timeframes it is paramount to have reliable systems in place. Still Engineering maintains a stringent Quality Management System (QMS) designed around the internationally recognised standards of ISO9001. The application of a system of processes within the company, together with the identification and interactions of these processes, and their management, is referred to as a process approach. Still Engineering follows a process approach when developing, implementing and improving the effectiveness of our QMS, to enhance customer satisfaction by carefully ascertaining, and then meeting customer requirements. An advantage of the process approach is the ongoing control that it provides over the linkage between the individual processes within the system, as well as over their combination and interaction. When used within a Quality Management System, our approach emphasizes the importance of: 1. Understanding and meeting requirements, 2. The need to consider processes in terms of added value, 3. Obtaining results of process performance and effectiveness, and 4. Continual improvement of processes based on objective measurement. Still Engineering s QMS adheres to the Plan-Do-Check-Act (PDCA) system for all processes. PDCA can be briefly described as follows: Plan: Establish the objectives and processes necessary to deliver results in accordance with customer requirements and the organisation's policies. Do: Collaborate with proven information providers (internally and externally) to design and implement the processes. Check: Monitor and measure processes and product against policies, objectives and requirements for the product and report the results. Act: Take actions to continually improve process performance.
WHS Management System Still Engineering is very proud of a long track record of safe operations. We adhere to stringent WHS management systems and have achieved our safety record in the most hazardous of environments including underground mine operations, confined space work and significant construction projects, including working at heights. Our WHS System is comprised of: 1. Compliance with relevant Acts and Regulations 2. Rigorous safety policies and procedures 3. Proactive and constant senior management involvement in a safety culture 4. Online access for all staff to safety documents, safety policies, procedures and checklists 5. Prestart meetings every day at all work sites 6. Proactive programs such as the 5 P Safety Code created by Still Engineering 7. Risk Management, JSEA and SWP procedures 8. Still Engineering fleet preventative maintenance program 9. Employee training and development program 10. Develop and implement an environmental policy to reduce our ecological footprint Still Engineering is currently undertaking work to gain ISO4801 accreditation for our WHS System.
Environmental Management System At Still Engineering we are aware of the growing concerns to our environment, and consideration for our environment is of the utmost importance to us. Management at Still Engineering have implemented a systematic approach to minimise and control our impact upon the environment. By utilising available resources in line with importance to our environment we will be able to comply with all relevant Acts and Regulations to ensure that the workplace is compliant and without risk to health and safety, and minimal environmental impact. The promotion and maintenance of the surrounding environment in which we work is the responsibility of all Managers and Employees of the company. All employees will be required to participate in, and contribute to this policy to ensure that the company meets the overall satisfactory environmental conditions within the workplace. Our Environmental Management System is comprised of: 1. Compliance with relevant Acts and Regulations 2. Consultation with the necessary authorities regarding safe and effective waste disposal 3. Systematic identification, control, reduction and elimination of environmental risks in the workplace 4. Proactive reduction of our ecological footprint 5. Working in conjunction with clients to comply with each work site s policies and procedures 6. Promote employee awareness and attitude through training and supervision Still Engineering is committed to continuous improvement in our business operations in order to protect the environment. Still Engineering achieves this in accordance with the requirements of the law, our clients and the expectations of the general community.