Waterborne Transportation in Cold Regions Jon Zufelt, Ph.D., PE, CFM

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International Symposium on Systematic Approaches to Environmental Sustainability in Transportation August 2-5, 2015 Fairbanks, AK Waterborne Transportation in Cold Regions Jon Zufelt, Ph.D., PE, CFM 2015 HDR, all rights reserved.

Outline Climate Change and Northern Sea Routes Transpolar vs Destinational Ice-Breaking vs Ice-Hardened Multi-modal facilities Barge landings Inland waterway systems Winter operations Problems and solutions Example Gyeong-In Ara System

Why Waterborne Transportation?

Climate Change and Potential Sea Routes When will it occur? How much will occur? How much traffic can we expect? Which route? What type of ships? Rotterdam to Yokohama 20,600 km by Suez Canal 8,500 by NSR

Transpolar Destinational Shorter transit Major ports (Asia, Europe, US) Less pirates?

Ice Breakers vs Ice Hardened Vessel Draft Ice thickness Power Need for escort

Ice Breakers USCG Healy and CCG Louis S. St. Laurent USCG Heavy Ice Breaker Polar Sea

Types of Marine Facilities Port of Anchorage multi-modal Lightering at Red Dog Typical Western Alaska barge landing

Tote Rollon/Rolloff Horizon Container Vessel Seabulk Arctic Tanker at Nikiski

Inland Waterway Systems Rivers and Canals Hydraulic Structures River Ports The U.S. has 17,000 km of waterways where 1.1 billion tons move annually Half on Mississippi R. System, 76 locks and dams with ice problems

Winter navigation on inland waterways Common ice problems at locks and dams Structural Solutions Operational Solutions

Common Ice Problems at Locks Ice congestion in the upper lock approach Brash ice in the miter gate recess Ice on the miter gates Ice buildup on lock walls and gate recesses Brash ice in the lock chamber

Brash Ice in the Miter Gate Recess Consequences: Gates cannot open fully Tow size restrictions, decreased capacity Damage to gates and support mechanisms Solutions: Pike poles and ice rakes Gate fanning High flow bubblers

Ice Buildup on Lock Walls and Gate Recesses Consequences: Gates cannot open fully Tow width restrictions, decreased capacity Damage to miter gates and support mechanisms Solutions: Chipping Steam & hot water Electric heaters Low-adhesion materials and coatings

Brash ice in the Lock Chamber Consequences: Insufficient space for barges or vessels Problems opening lower miter gates Difficult to flush ice from upper end of chamber Grounded barges at low pool Solutions Ice lockages Width restrictions Towboat assistance Manifolds in upper miter gates Reduce ice in upper approach

Icing of Miter Gates Consequences: Gates cannot open fully Tow width restrictions, decreased waterway capacity Excessive weight on gate and support mechanisms Solutions: Chipping Low-flow ice-suppression bubblers base of gate Enclose trusswork, apply steam heat to interior Redesign with skinplate on upstream side of gate

Ice congestion in the upper lock approach Factors: Ice supply, River discharge Wind, Ta, Tw Project configuration w.r.t. upstream channel Consequences: Brash ice congestion of lock chamber and miter gate recesses Ice in lock-filling intakes, valves Delays to navigation Existing Solutions: Ice lockages Divert ice to dam gates, around river wall or through drift pass Skim ice over submergible lift gates or bulkheads Deflect ice with towboats or barges

Clearing Ice from Upper Approach Skimming ice over bulkheads in aux. Lock on Ohio River Skimming ice over lift gate at Mel Price Lock on Mississippi River Deflecting ice with high-flow air curtain Soo Locks Physical Model at CRREL Widening drift pass at Lock and Dam 25 on Mississippi River

High Flow Bubblers Electric or diesel 230-300 m 3 /min compressors Valve manifolds Sill curtain Gate recess flusher

Lock Wall Deicing Electric Panel Heaters Backhoe, Chipping, Steamlances Copolymer Coating HDPE Plastic Panels Ice saws

Persistent Ice Problems at Locks Lock Wall Icing Brash ice pushed into the lock Miter Gate Icing Lock wall Icing Normal lockage time = 45 minutes Lockage time in heavy ice = 2 to 12 hours

Common Ice Problems at Dams Ice in the fore bay Passing breakup ice runs and floods surges through the structure Gates frozen in Icing on the control gates

Tainter Gate Icing Spray Leakage

Other Operational Solutions Gate fanning (miter gates) Ice Lockages Scheduling of barge traffic Convoying of traffic Modifying dam gate opening schedule Retaining pool at upper level A River Ice Management Plan for the Gyeong-In Ara Waterway

Korea Water Resources Corporation (K-water) funded Hyundai C&I design build Navigable waterway from West Sea at Incheon to Han River at Seoul Flood damage reduction in Gulpo Basin Economic boost through industrial traffic, tourism, culture, leisure $2.1B (USD) project constructed between March 2009 and May 2012 Water quality and ice concerns

18 km navigation channel excavated into natural channel of Gulpo Incheon Terminal at the West Sea (Industrial port with bulk and container cargo) 2 sliding lock gates into turning basin Control gates maintain water levels West Sea tidal range is 10 m Gimpo Terminal at the Han River Industrial port Recreational marina Conventional miter gate lock to Han River Recreational features along waterway (bike paths, parks, waterfalls, etc)

Ship traffic intended to include sea-river ships (above), bulk, ferries Container transport, bulk materials, recreational tourism 20% of width, 15% of area by single vessel at 12.5 km/hr (77 min transit) 2/wk bulk cargo, 2/day container vessels, 14.6/day passenger

Tidal range at the West Sea is almost 10 m (-4.45 to +5.30 m) Waterway operational level is 2.70 m so periods of flow into the Incheon terminal from the West Sea as well as out of the terminal Flow reversals throughout the canal Intended operation always brings 10 m 3 /s in from Han River (elevation ~4m +/-)

Incheon Terminal 2 sliding gate locks 4 vertical lift gates to maintain water level in waterway at 2.70m Bulk material storage Container storage and transfer Ferry terminal (Incheon Airport to Seoul) Large turning basin Gimpo Terminal Turning baisn Marina Lock with miter gates (multiple)

Incheon Terminal West Sea Lock Gimpo Terminal Han River Lock

Maximum thickness 17.5 cm Winter temperatures considered very cold by locals Generally little precipitation during winter Cold spell in 2010-2011 allowed measurement of ice thickness in main waterway under construction Water levels not controlled or at operational levels Some level fluctuation evident by shore cracking

Potential Ice Problems in the Gyeong-In Ara Brash ice development from continuous breakage Increases thickness, friction on vessels, accumulation in turning basins, blockage at control gates and locks Control gate icing Lock wall and recess icing

River Ice Management Plan System-wide analysis of the waterway Account for issues that may arise from winter operation Three objectives: navigation during periods of ice should be conducted with the highest possible efficiency, approaching that of the non-ice affected season interruptions due to ice impacts should be kept to a minimum and their duration should be as short as possible if a specific ice issue does arise, all technically feasible and reasonable ice-problem solutions will have already been identified and implemented Addresses problems through a combination of structural and operational solutions

Structural Solutions Prevent ice from forming or removal from surfaces Wall heaters Gate seal heaters Gate face heaters Steam, electrical, coatings Move ice away from problem areas Gate recess flushers Line bubblers Vertical mixers Operational Solutions Convoying, single track, ice prows Propeller wash for directing ice Ice lockages, pike poles, rakes High water level in locks

Unknowns Included the effects of: Warm water inflow from Gulpo River (WWTP s) Flushing action of tides Vessel traffic on ice thickness, breakage Ice accumulation in turning basins Ice accumulation in locks (ice locakges) Passage of ice through control gates Passage of vessels during ice cover Ice impacts on marina at Gimpo Terminal Ability to maintain constant levels (especially at Incheon) Water quality requirements Operation during summer high rains

The recommended River Ice Management Plan Plan for first few years Learn actual conditions Use simple, low-cost management techniques Develop an ice monitoring program Establish key monitoring stations Measure ice formation, development, melt Develop an ice forecasting program Use spreadsheet model (temperatures, dates) Prepare Emergency Response Plan High risk, high cost problems Adapt to actual conditions Modify operations and plans as conditions dictate Add structural components if necessary

Jon.zufelt@hdrinc.com Questions???