- FACILITY LAYOUT DESIGN - 5S WORKPLACE ORGANISATION BRIAN SAINSBURY / ROMAN ZAHHAROV 08/02/12
Agenda 5S workplace organization Facility layout design Summary 15 May 2012
Agenda 5S workplace organization introduction pilot overview and before / after conclusions / further steps Facility layout Summary 15 May 2012
Agenda 5S workplace organization introduction pilot overview and before / after conclusions / further steps Facility layout Summary 15 May 2012
5S Workplace Organization and Standardization
Agenda Introduction to 5S Sort / SORTEERI Set-in-order / SEA KORDA Shine / SÄRA Standardize / STANDARTISEERI Sustain / SÄILITA 5S and other Building Blocks of Lean A model for implementation
Agenda Introduction to 5S Sort / SORTEERI Set-in-order / SEA KORDA Shine / SÄRA Standardize / STANDARTISEERI Sustain / SÄILITA 5S and other Building Blocks of Lean A model for implementation
5S and Other Building Blocks of Lean
Agenda Introduction to 5S Sort / SORTEERI Set-in-order / SEA KORDA Shine / SÄRA Standardize / STANDARTISEERI Sustain / SÄILITA 5S and other Building Blocks of Lean A model for implementation
1. Define the Target Area Use masking tape, existing boundaries (walls, floors, etc.), chalk line, etc. to etc. mark the official boundaries of the target area Make sure the target area is sized appropriately for the event
0. VASTUTUSALAD
2. Draw a Spaghetti Diagram Have a (scaled) drawing of the target area Draw the typical flow of people, materials and information This identifies motion and transportation waste May use to help relayout area
MATERJALID TÖÖTAJAD INFO
3. Audit and Score Use an audit checklist to set a baseline score Train the auditors Understand that the first score typically is not high at the baseline Numerical (vs. yes/no) Use of 5S Levels Standardize and customize your audit checklists
4. Before Photos A picture is worth one- thousand words Issues pop off the picture Take overall area shots Safety issues Anything that would be a good Before and After photo Mark the locations on an area map or Photo Log to be able to take after photos
5. Communication Board Use to keep everyone informed Audit Scores Before and After photos Spaghetti diagram 5S News Have short meetings by the board Put it in a convenient location Keep it current!
Agenda 5S workplace organization introduction pilot overview and before / after conclusions / further steps Facility layout Summary 15 May 2012
Agenda 5S workplace organization introduction pilot overview and before / after conclusions / further steps Facility layout Summary 15 May 2012
ALUSTATUD LÕPETATUD 1. SORTEERI
ALUSTATUD LÕPETATUD 2. SEA KORDA
ALUSTATUD LÕPETATUD 3. SÄRA
ALUSTATUD LÕPETATUD 4. STANDARTISEERI
ALUSTATUD LÕPETATUD 5. SÄILITA
5S KAS PARIM VOOG?
5S KES JÄRGMINE?
BORIS DIMA 1.2 4.1 2.3 TIIT SERGEI 3.1 2.2 2.1 DIMA 1.1 5S TSOONID JA VASTUTAJAD
Today 1S ISESEISVALT TEHTUD KOGU TOOTMISE ULATUSES 1.4.12 5S TOOTMISES JUURUTATUD VÄRVIMINE: OEE EFEKTIIVSUSE MÕÕTMINE SMED SEADISTAMISAJADE VÄHENDAMINE 11.5.12 ' 12 veebr 2012 märts apr mai ' 12 1S DIMA 20.2.12 20.3.12 1S BORIS 20.2.12 20.3.12 1S SERGEI 15.3.12 30.3.12 1S TIIT 15.3.12 30.3.12 4S, 5S DIMA 20.3.12 30.4.12 VÄRV OEE MÕÕTMINE PILOOT 2.4.12 13.4.12 5S JUURUTAMINE KOGU TOOTMINE 2.4.12 11.5.12 VÄRV SMED SEADISTAMISAJADE VÄHENDAMINE 13.4.12 4.5.12 5S EDASISED SAMMUD Made with Office Timeline 2010 www.officetimeline.com
5S and Other Building Blocks of Lean OEE seadmete efektiivne kasutus SMED kiired üleminekud Kanban voogu juhtimine MÕÕDAME PROTSESSI!
Agenda 5S workplace organization introduction pilot overview and before / after conclusions / further steps Facility layout Summary 15 May 2012
Agenda 5S workplace organization Facility layout sisejuhatus / introduction algandmed / basic data võimsuste arvestus / capacity calculations tsehhi plaan / facility layout pudelikaelad / bottle necks kokkuvõte / conclusions Summary 15 May 2012
sissejuhatus tsükli aeg vajalik kapasiteet takti aeg takti kestus protsessi partii tsükli aeg tk. kohta balanseerimine / cycle time / desired capacity / tact time / tact duration / batch size / cycle time per pc / balancing
Agenda 5S workplace organization Facility layout sissejuhatus / introduction algandmed / basic data võimsuste arvestus / capacity calculations tsehhi plaan / facility layout pudelikaelad / bottle necks kokkuvõte / conclusions Summary 15 May 2012
algandmed mahud
algandmed mahtude kasv
algandmed olevik vs tulevik
algandmed 2012 takt * 7 h/day
algandmed flush door
Agenda 5S workplace organization Facility layout sisejuhatus / introduction algandmed / basic data võimsuste arvestus / capacity calculations tsehhi plaan / facility layout pudelikaelad / bottle necks kokkuvõte / conclusions Summary 15 May 2012
võimsuste arvestus flush door
võimsuste arvestus flush door
võimsuste arvestus flush door
võimsuste arvestus flush door
võimsuste arvestus flush door takt
Agenda 5S workplace organization Facility layout sisejuhatus / introduction algandmed / basic data võimsuste arvestus / capacity calculations tsehhi plaan / facility layout pudelikaelad / bottle necks kokkuvõte / conclusions Summary 15 May 2012
5S workplace organization Facility layout sisejuhatus / introduction algandmed / basic data võimsuste arvestus / capacity calculations tsehhi plaan / facility layout pudelikaelad / bottle necks kokkuvõte / conclusions Summary Agenda 15 May 2012
pudelikaelad Plekikeskus 1tk * 1,5 vahetust Painutuspink 2tk * 2,0 vahetust Liimimispress 1tk * 1,5 vahetust Enne värvimist pooltoodang Peale värvimist pooltoodang Värvimine 1tk * 3,0 vahetust
5S workplace organization Facility layout sisejuhatus / introduction algandmed / basic data võimsuste arvestus / capacity calculations tsehhi plaan / facility layout pudelikaelad / bottle necks kokkuvõte / conclusions Summary Agenda 15 May 2012
kokkuvõte Takti-põhine voogu määramine U-kujuga liinide kasutamine 1,5 jne ressurside hõivatus prognoositavate mahtude täpsus töömahukate prossesside analüüs otsustada: lisa masin või 3 vahetust? seadmete reaalne effektiivus OEE%? seadmete seadistamise ajad SMED?
Agenda 5S Facility layout Summary 15 May 2012
Agenda 5S Facility layout Summary 15 May 2012
- FACILITY LAYOUT DESIGN - 5S WORKPLACE ORGANISATION BRIAN SAINSBURY / ROMAN ZAHHAROV 08/02/12