10200 South Kedzie Avenue Evergreen Park, IL 60805 800.499.0400 708.499.0400 Fax 708.499.4620 OPO-SHORT Installation Instructions Manual Version OPO-1S, OPO-3S, OPO-4S PreSell Main Board (shown as Standard 4 column) For ALL service related issues Please call Florida Plastics: 8:30am 5:00pm CST/6:30am-3:00pm PST: 800 499-0400
Introduction The OPO Drive Thru System is a triple dayparting menu board system that is used to display custom POP selections for your products. The system consists of Main boards and Presell boards. Getting Familiar with Terms OPO- 4 OPO-4HW OPO-3 OPO-1 4 Column, Standard, Manual Main Board 4 Column, Standard, High Wind, Manual Main Board 3 Column, Standard, Manual Main Board 1 Column, Standard, Manual Presell Board Each system comes broken down into a pedestal assembly, triangular columns, top tie beam & rain caps and hardware kits. See Spec Drawings for As Shipped. Identification of the columns for the boards is critical to operation & service. Please note below the labels associated with each column. The Labeling is Lane 1, Column 1 = L1C1. L1C1 L2C1 L1C2 L1C3 L1C4 L2C2 L2C3 L2C4 Main Board - Inside Lane PreSell Main Board - Outside Lane L1C5 Viewed from Customer s Vantage Point Front of Menu Boards (MAIN BOARDS SHOWN AS STANDARD 4 COLUMN FOR ILLUSTRATION PURPOSE) Please note: The OPO menu boards are suitable for wet locations. Protective blue tape is for shipping purposes only! After installation: Gently remove the protective plastic from the face of the door Gently remove the blue plastic/tape that protects the lamps and sockets during shipping. Page 2 of 25
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Safety Warning ALL INSTALLATION, SERVICE, AND MAINTENANCE MUST BE PERFORMED BY A QUALIFIED ELECTRICIAN This dayparting menu board is intended to be installed in accordance with the requirements of Article 600 of the National Electrical Code and/or other applicable local codes. This includes grounding and bonding of the menu board. Perform all installation, service, and maintenance in compliance with OSHA, local and safety codes. Turn off all power before installation or servicing this menu board system. Notify Florida Plastics (Customer Service @ 800-499-0400) immediately with any problems. Installation of this drive thru system has both mechanical and electrical work. Electric access to the main menu board is not only through the center of the foundation base plate, but there are multiple other locations. Tools Required ladder 10 level 3 screw drivers (flat & Philips), magnetic bit holder small tip / flat blade screw driver (jewelers) wire striper wire tape (pulling) permanent marking pen 3/8 nut driver adjustable wrench box end wrenches ¾, 9/16, 15/16 circuit tester seal tite whips conduit 12 AWG wire (minimum per McDonalds) Page 6 of 25
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Site Prep Wiring Details NOTE: Validate the site is ready for this new product line. Page 11 of 25
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Installation Mechanical / Electrical Mounting PreSell Pedestal and Column Rear View Step 1 Install a leveling nut and washer over each anchor bolt. Step 2 Pull wiring thru conduit. ON DEMAND power Step 3 Install pedestal to fit over conduits and anchor bolts onto leveling washers- Level pedestal base and validate Note: Jog Switch opening to the REAR FEED WIRING UP THRU PEDESTAL AND OUT JOG SWITCH OPENING Refer to Wiring Schematic Details * Power Feed (AC) Wiring Schematic- see pg. 13 Validate pedestal is LEVEL Utilize pedestal slots to align board for best customer viewing! Completely tighten all double nuts on the anchor bolts. See exploded detail below. NUT NUT WASHER PEDESTAL BASE WASHER LEVELING NUT Page 13 of 25
Step 4 Mount Triangle Assembly Route 3 wires from triangle assembly down center pole thru jog switch opening. Tighten all ½ HS bolts /column hardware following hardware sequence below. Hardware Sequence Nut Lock washer Triangle base plate Pedestal cap plate Flat washer Bolt ON DEMAND power supply Note: Typical hardware configuration for all columns HIGH side faces to the front LONG end faces to the rear Refer to Wiring Schematic Details * Power Feed (AC) Wiring Schematic- see pg. 13 Step 5 Mount PS Raincap Beam Open door Remove 3/8 bolt from top of center post in triangle to secure Raincap to beam. Install Raincap Beam Re-install 3/8 bolt along with second 3/8 bolt from hardware kit. Completely tighten ½ pedestal mount bolts. Step 6 Secure Raincap to Raincap Beam using #10 Hardware: Provided in Hardware Kit Step 7 Wiring Termination Terminate and ground ON DEMAND power supply. Page 14 of 25
Installation Mechanical/ Electrical Mount Main Menu Board Pedestal and Columns Rear View ENSURE SELECTION OF MOUNTING HOLES IN PEDESTAL ALLOWS FOR PROPER SIGN SET BACK FROM ALL CURBS. IF THERE ARE NO OBSTRUCTIONS PLACE PEDESTAL AS FAR TO THE RIGHT AS POSSIBLE (FROM VIEWING FACE). Step 1 Install a leveling nut and leveling plate over each anchor bolt. Refer to Wiring Schematic Details * Power Feed (AC) Wiring Schematic- see pg. 13 ON DEMAND power supply Step 2 Pull wiring thru conduit. Step 3 Install pedestal to fit over conduits and anchor bolts onto leveling plates- Level pedestal base and validate Jog Switch opening to the REAR Feed wiring up thru pedestal and out Switch opening Page 15 of 25
FOUNDATION CONNECTION DETAIL Validate pedestal is LEVEL Utilize pedestal slots to align board for best customer viewing! Completely tighten all double nuts on the anchor bolts. See exploded detail below. NUT NUT LEVELING PLATE PEDESTAL BASE LEVELING PLATE LEVELING NUT On Demand power supply Step 4 Install Column #4 Mount triangle assembly to cap plate with hardware. Route 1 wire from triangle assembly down center pole thru adjacent jog switch opening. Leave hardware hand tightened until Rain Cap Beam has been installed. Page 16 of 25
Step 5 Install Triangles 3 thru 1 Repeat install sequence for Columns # 3, #2 and #1. Each column has AC Power Feed. Validate each column has been labeled accordingly. Leave ½ HS Bolts finger tight until Beam and Raincap are installed. HIGH side faces to the front LONG end faces to the rear Step 7 Install Rain Cap Secure Raincap to Raincap Beam using #10 Hardware: Provided in Hardware Kit Step 6 Install Rain Cap Beam Open door Remove 3/8 bolt from top of center post in triangle to secure Raincap to beam. Install Raincap Beam Re-install 3/8 bolt along with second 3/8 bolt from hardware kit. Completely tighten ½ triangle mount bolts. Repeat for ALL columns! Page 17 of 25
Step 8 Wiring Termination Terminate and ground ON DEMAND power supply thru ON/OFF switch. Refer to Wiring Schematic Details * Power Feed (AC) Wiring Schematic- see pg. 13 ON DEMAND Switch Blank Cover Access Cover Note the direction that the columns rotate (COUNTERCLOCKWISE) Page 18 of 25
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Validation Checklist * Validate all components are functioning when system is powered up. 1. Locate both On Demand and Always On circuits at service panel. Must be labeled! Refer to page 13 - OIT Enclosure Termination Detail schematic. 2. Validate boards are fully lit. 3. Validate all TOP and BOTTOM bushings are current version. 4. Turn each column, one at a time, for B-L-S and lock into place validating pull pins are working correctly. 5. Installers to properly mark the Product or ID Label, located on the back of each column reflector. Installers need to identify and check: Product type (i.e., Automated or Manual) Product Line (OPO-1, OPO-2, OPO-3, OPO-4) Special Features (S= SHORT, HW=HIGH Wind Load) See sample label for more detail. Page 21 of 25
DISCUSSION WITH STORE STAFF NEVER turn 2 adjacent columns at the same time Post OIT magnet with contact phone number information in a convenient location for all staff. Page 22 of 25
OPO Outdoor Menu Board Parts Policy & Procedures As a contracted Outdoor Menu Board Sign Installer, you are required to purchase all parts from Florida Plastics International. Installing unauthorized parts into a Florida Plastics Outdoor Menu Board will void all installation and/or product warranties. Ordering Parts in Warranty Sign Installer should call Florida Plastics at 800.499.0400 for a Return Authorization Florida Plastics will generate a Call Tag to allow the Sign Installer to return defective part Part(s) will be shipped to the Sign Installer ( may be shipped to the McDonald s restaurant directly if communicated at the time of the order) Invoice sent to the Sign Installer Sign Installer packages defective part, calls to schedule pickup Defective part shipped back to Florida Plastics Florida Plastics receives RA and part and credits Sign Installer account If part received is not defective, the Sign Installer will be invoiced Ordering Non Warranty Parts Call Florida Plastics at 800.499.0400 to order part or FAX PO to 708.499.4620 Part(s) will be shipped to Sign Installer or contracted Service Provider (Part may be shipped to McDonald s restaurant directly if communicated at the time of the order) Invoice for the non-warranty part(s) will be sent to Sign Installer or contracted Service Provider Sign Installer or contracted Service Provider will invoice the restaurant directly for any associated labor, travel, parts charges. Page 23 of 25
Sign Installation Warranty Warranty Statement Florida Plastics requires the authorized Sign Installer to provide a 60 day installation warranty from the date of installation. The warranty provides that the OPO Menu Board was installed according to the Florida Plastics guidelines as outlined in the Installation Manual using Florida Plastics approved parts and materials. Failure to install per instructions will result in Installer liability. In the event that additional work and/or parts are required to properly install the sign, all incurred costs will be the responsibility of the Installer. Spare Parts see details on OPO Parts Policy & Procedures All parts must be provided by Florida Plastics. You may purchase an inventory of spare parts which will be credited as used and failed parts returned or You may order parts as needed from Florida Plastics. Installation Failure Cost Expectations If Florida Plastics receives a service call from a restaurant that is in the install warranty period, and determines that an on-site visit is needed, Florida Plastics will notify the Sign Company so that the service call can be dispatched to the original Sign Installer. If Florida Plastics responds to a service call and it is determined that the failure is the result of the installation workmanship and is within the warranty period of 60 days, the Sign Installer will reimburse Florida Plastics its actual labor costs, not to exceed $75 without prior authorization. The Sign Installer will also reimburse Florida Plastics actual travel costs up to $75 without prior authorization. Approval for all labor and travel expenses that exceed these caps will be requested of the Sign Installer, prior to any work being performed. Product Failure Cost Expectations During the warranty period, if it is determined that the failure is a product failure and not the result of the installation, Florida Plastics will reimburse the Sign Installer its actual labor costs, not to exceed $75 without prior authorization from Florida Plastics. Florida Plastics will also reimburse the Sign Installer actual travel costs up to $75 without prior authorization from Florida Plastics. All labor and travel expenses that exceed these caps must be pre-approved by Florida Plastics. Invoice must reference Florida Plastics initiated service call number. To all Installers: Please complete the Installation Close Out form on the following page. Fax completed form to Florida Plastics @ 708-499-4620. Thank you. Page 24 of 25
Installation Close Out Form Page 25 of 25