Available online at www.sciencedirect.com ScienceDirect Procedia Engineering 121 (2015 ) 1449 1453 9th International Symposium on Heating, Ventilation and Air Conditioning (ISHVAC) and the 3rd International Conference on Building Energy and Environment (COBEE) Numerical Analysis of Air Distribution of Sprout Production Base in Shenyang Region Zhiqiang Kang a, Hongbo Fan a, Yixian Zhang a, Guohui Feng a * a School of Municipal and Environment Engineering, Shenyang Jianzhu University, 9 Hunnan Road, Shenyang 110168, China Abstract In our country, bean sprouts are vegetables that people like eating. When the food safety is threatened, we need find the root of the problem timely and solve the problem. In this paper, it studies air distribution in production workshop about sprouts production base and workshop wall producing mold in Shenyang area. Finding the factors that lead to mold growth. The article outs forward the corresponding measures to avoid the growth of mold, it makes food safety guarantee. In this way, people can eat bean sprouts on the trust. 2015 The The Authors. Authors. Published Published by Elsevier by Elsevier Ltd. This Ltd. is an open access article under the CC BY-NC-ND license Peer-review (http://creativecommons.org/licenses/by-nc-nd/4.0/). under responsibility of the organizing committee of ISHVACCOBEE 2015. Peer-review under responsibility of the organizing committee of ISHVAC-COBEE 2015 Keywords: Sprout; Numerical simulation; Air distribution; Wind speed field 1. Introduction Sprouts is people indispensable dishes on the table. However, due to bean sprouts production technology is relatively simple, and its cost is relatively cheap, which brings great difficult problem to sprouts health authorities. At the same time, this also can cause great impact to human body health and bring serious harm to the industry development [1]. In April 2013, the police found out the problem of sprouts source factory [2]. Then the safety of the sprouts problems exposed. Under the circumstances, the first sprouts factory production was founded in Shenyang. In this production workshop, the whole process works are not allowed to touch the sprouts by hands. However, because of the climatic characteristics in severe cold area, production workshop construction and * Corresponding author. Tel.: +86 139-4051-5506. E-mail address: fengguohui888@163.com 1877-7058 2015 The Authors. Published by Elsevier Ltd. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/). Peer-review under responsibility of the organizing committee of ISHVAC-COBEE 2015 doi:10.1016/j.proeng.2015.09.058
1450 Zhiqiang Kang et al. / Procedia Engineering 121 ( 2015 ) 1449 1453 technology selection exist unreasonable phenomenon. After the production workshop started using, found some key problems and affecting the quality of sprouts security are not solved. The most important is the sprouts production workshop cannot meet the required air flow, which cause lead to generate a lot of mold on the wall. This paper compares the numerical simulation and test results, then find out the reason of mold growth. 2. Math methods 2.1. Math methods In the K-Ɛ model, K refers to the turbulent energy per unit mass flow. It is defined as: 1 2 2 2 ' ' ' k u v w (1) 2 Ɛ refers to the dissipation rate of turbulent kinetic energy. The equation is 2 T ( u ) (( ) C1 Gk C2 (2) k k Using K-Ɛ model, the turbulent viscosity coefficient equation is 2 t C k / (3) The RNGK-Ɛ model and standard K-Ɛ model are similar, but have the following improvement: 1) The RNGK-Ɛ model adds a condition in Ɛ equation, effectively improve the accuracy. 2) Considering the turbulent eddies, improved in the aspects of accuracy. 3) Standard K-Ɛ model is a kind of high Reynolds number, and the RNG model provides a considered low Reynolds number flow viscosity analytic formula. Because the air ventilation room belongs to the low Reynolds number flow, RNG K-Ɛ model is more suitable for indoor airflow simulation, so this paper uses the RNG K-Ɛ model to simulate indoor airflow [3]. 2.2. Physical models The production base includes production workshop, cleaning workshop, and transport workshop. The plan diagram as shown in Figure 1. The area of production base is 30500. There are 18 production workshop, which the area of every workshop is 214. The area of cleaning workshop is 1053. The transport channel is U type. 2.3. Boundary conditions Fig. 1. Plan of the production base In the simulation, the air turbulence model is RNGK-Ɛ model. Boundary conditions and parameters setting directly influence the accuracy of the simulation. The air inlet adopts velocity inlet and the air outlet adopts outflow. Specific boundary conditions are shown in table 1.
Zhiqiang Kang et al. / Procedia Engineering 121 ( 2015 ) 1449 1453 1451 Table 1. Description of boundary condition Boundary name Inlet door Outflow door 1 Outflow door 2 Detail description Velocity inlet, 0.45m/s, turbulence intensity, 10%, temperature, 303.43K, geometry size, 0.75m 1.95m Outflow, geometry size, 2.9m 3.5m Outflow, geometry size, 3m 4m 2.4. Model assumptions In order to simplify the model, do the assumptions: the corridor has no effect when workshop is working and the pressure at all inwards and outwards is uniform. 3. Results Fig. 2. Vector diagram at height of 1.5 meters Figure 2 is the vector diagram at height of 1.5 meters. As shown from figure 1, air flow mainly stay in the work area, including production workshop, cleaning workshop. In these areas, without influence of mechanical ventilation, airflow direction has no fixed rules. Indoor hot humid air cannot exchange with the outside fresh air. Indoor environment continues to maintain a state of high temperature and high humidity. These factors not only affect the comfort of workers, but also for the growth of mold provide a good environment. Especially in the washing workshop, in the period of work, humidity is far greater than other workshops. Without reasonable airflow organization, the wet air will cause great harm to indoor environment. Fig. 3. Comparison chart for measurement and simulation Figure 3 is the comparison chart for measuring wind speed and the simulated wind speed. Test points distribute as shown in figure 1. As shown in figure 3, the test results and the simulation results are roughly similar. Thus it can
1452 Zhiqiang Kang et al. / Procedia Engineering 121 ( 2015 ) 1449 1453 be seen the accuracy of the simulation result. So it can verify the accuracy of the mathematical model. At the point of 10, which is the location of the door, the wind speed is biggest, up to 0.25m/s. In other places, the wind speed is smaller than the wind speed near the door. Especially at transport channel, the average wind speed is about 0.1m/s. In the condition of no mechanical ventilation, indoor environment cannot meet the workers comfort, also cannot meet the production of sanitary condition. a b Fig. 4. (a) victor diagram at ceiling; (b) wind speed at ceiling Figure 4 shows the wind speed and wind direction at ceiling. Above has been verified the accuracy of the simulation, so the wind speed at ceiling is truthful and accurate. As shown from the figure, only near the door, the wind speed is close to 0.1m/s. In other places, wind speed is less than 0.05m/s, even close to 0. No reasonable air flow can bring indoor humid air out, which provide mold survival environment. When a large number of mold grow in the wall, mold create safe hidden trouble to the process of production of bean sprouts. 4. Discussion In order to satisfy the growth condition of bean sprouts, the average temperature of production workshop is 25, and the relative humidity is 90%. The relative humidity in cleaning workshop is even bigger. In the transport channel, the average temperature is 24.3, and the relative humidity is 85%. As well, these conditions are conducive to the growth of mold. Through measurement and simulation, the average temperature of whole workshop is less than 0.2m/s. So only adopt mechanical ventilation can reduce the air humidity and temperature. In addition to mechanical ventilation, still need to use ozone sterilization method assisted. 5. Conclusions To meet the requirements of indoor ventilation, transport channel, production workshop and cleaning workshop should adopt to the method of mechanical ventilation and natural ventilation. Especially for the mold growth serious area, adopt mechanical ventilation to control air flow organization. In the roof, large area is not up to the standard of ventilation, and airflow velocity tends to 0. Coupled with high humidity, these factors lead to mold growth. In section 1.5 meters away from the ground, the wind speed is moderate. The wind speed will not affect the workers work, and meet the requirements of comfort. Do ozone sterilization at the mold area, and prevent spread of mold. In addition, on a regular basis for desiccant factory and cleaning wind device in time can inhibit the growth of mold.
Zhiqiang Kang et al. / Procedia Engineering 121 ( 2015 ) 1449 1453 1453 Acknowledgements Acknowledgements and Reference heading should be left justified, bold, with the first letter capitalized but have no numbers. Text below continues as normal. This research was supported by Natural Science Fund of China (51378138) and project of College Innovation Team of Liaoning Province (LT2013013). References [1] W. G. Chai, J. Y. Zhao, L. G. Zou, X. Q. Yang, Technology of non-public hazard production of bean sprouts, China Vegetables 2006(10) 38-39. [2] G. X. Deng, D. C. Zhang, S. H. Zou, S. H. Feng, Numerical simulation and experimental research of natural ventilation in heat workshop. Building Energy Environment 23(1) (2004) 70-73. [3] Y. Xian, L. Zhang, Study advances and prospect of high-quality bean sprouts, Journal of Anhui 37(20) (2009) 9446-9448.