Exaquantum Sequence of Events Recorder Exaquantum/SER - 1 -
Exaquantum Family Diagram ERP Laboratory Maintenance 3 rd Party Products Email Server Manufacturing Data Exchange Exaquantum/MDX LIMS Data Exchange Exaquantum/LDX Data Integration APIs, Files, ODBC, OLE DB, OPC DA & HDA, Web Services Event Email Service Exaquantum/EES Alarm Management Safety Management Production Management Energy Management Operator Effectiveness Sequence of Events Recorder Exaquantum/SER Alarm Reporting and Analysis Exaquantum/ARA Alarm Master Database Exaquantum/AMD Subsea Portal Exaquantum/SSP Safety Function Monitoring Exaquantum/SFM Override Safety Advisor Exaquantum/OSA Down Time Analysis Exaquantum/DTA Movements Monitoring Visa-OM Power Performance Calcs Exaquantum/PPC Report Manager Exaquantum/RM Graphical Framework Exaquantum/GF Operator Trending Module Exaquantum/OTM AutoTrend Exaquantum/AutoTrend Electronic Log Book elogbook Data Historian / PIMS Exaquantum & Exaquantum/Batch Remote Data Synchronization Exaquantum/RDS Exaquantum/BRU Exaquantum/EFI Exaquantum/FDM Exaquantum/HDM Exaquantum/ORM Exaquantum/SDM Exaquantum/VPN OPC DCS Safety SCADA PLC - 2 -
The Problem - 3 -
Key Problems Unplanned Incidents and Equipment Trips Find out why incidents occur Their effects on other equipment Check that the safety systems operated properly No Unified Data Storage of Alarms and Events and Process Data Multiple process control and safety systems No centralised overall view of the data - 4 -
The Solution - 5 -
The Solution Exaquantum/SER Automatic Monitoring of Alarm and Events Continuous monitoring of Alarm & Events and process data Root Cause Analysis (RCA) Alarms & Events can be analysed in date/time order Trip Analysis Alarm & Events and process data can be analysed before and after trip events to assist with trip analysis causes and effects Intuitive Web User Interface At-a-glance view of current and historical information for quick diagnosis of problem areas - 6 -
Key Benefits - 7 -
Key Benefits Increases User Efficiency When performing RCAs and trip analysis Allows Past Incidents to be further Analyzed Looking for failure patterns to reduce safety incidents and maintenance costs Regulatory Compliance Supported by the availability of a detailed audit trail - 8 -
Architecture - 9 -
Architectural Overview Reports User Displays Configuration Dashboard Analyze Trips Perform RCAs View Trip Details Trip Definitions Event Analysis / Trip Detection Engine Data Historian / PIMS Exaquantum Experion DeltaV Triconex OPC Foundation Hathaway - 10 -
Key Features - 11 -
Key Features User Interface Dashboard provides overview for quick diagnosis of problem areas Available event categories and attributes can be ordered for the columns displayed on the Sequence of Events and Trip Details pages Load pre-filtered Trips and Sequence of Events pages via the Web URL This allows users to create shortcuts and bookmarks for predefined Trips and Sequence of Events filters. - 12 -
Key Features User Interface Ability to amend the maximum number of Trips/Events displayed when querying the Exaquantum/SER database Group alarm types together into alarm categories Each of these categories can then be assigned a color on the Sequence of Events and Trip Details pages. The number of Trips/Events that match the current filter settings is displayed on the Trips/Events page - 13 -
Key Features Sequence of Events Sequence of Events Provides an Integrated View of all the Alarm and Events for Performing Root Cause Analysis A user can specify a set of criteria that will be used to highlight records on the Sequence of Events and Trip Details pages - 14 -
Key Features - Trips Trips are configured to monitor specific A&E messages based on certain criteria at which time a set of A&E and process data is saved for detailed analysis Multiple trips can be configured Pre-trip and post-trip detection event time spans, before and following the trip detection for which all events and process data will be recorded Detailed Trip evaluation steps can be created Custom Trip Details Report Page Trip Details report shows the details of a trip report using a pre-configured format. SQL Server Reporting Services can be used to create replacement trip reports. - 15 -
Key Features User Interface Filters to further analyse the events Start and end times Custom filters for each of the data items Column selections Page size control Filter definitions can be saved and reused, saving users time when running commonly used queries Edit filter Load filter Save filter - 16 -
Key Features User Interface Reports can be printed or exported for use in external applications such as Microsoft Excel for further analysis Export currently displayed records or all records when exporting results to Microsoft Excel Print current page of results or all pages Localization Seamless switching between installed languages via menu bar. Access to user manuals and support information via a web interface - 17 -
Key Features Data Integration Integrated view of alarm and event messages Integrate A&E with process data from site monitoring and control systems, providing users with a more detailed picture of overall plant activity. A&E and process data from various sources can be stored in a central database. Trips, A&E and trip configured process data is also copied into a secure area of the database for long term storage, which is used for web based trip analysis and reports. Continuous monitoring of A&E and process data Stores alarm and event timestamps with a time resolution of 1 millisecond Alarm & event data collected from OPC A&E 1.1 Servers Recover missing alarms and events if connected to Exaopc via OPC HAE Process data collected from OPC DA 2.05a servers Recover missing process data via OPC HDA 1.2 Data archiving and retrieval - 18 -
Solution Summary - 19 -
Solution Summary Equipment Failure Safety Concerns Common Trips Trip Criteria One or many trips Identify Define Trips in SER View SOE reports Drilldown to RCA Verification and Identification Trips occur Trip details Locate Trip Implement changes based on findings Analysis of Causes and Effects System Changes Process Changes Custom Reports Trip Report - 20 -
Yokogawa Marex Limited sales@ymx.yokogawa.com - 21 -
Yokogawa Marex Ltd. Assignment: Reference No: Document Type: Document Title: Author: Application Manager: SER PR GMSC01 Presentation SER Presentation Nick Cross Grant Hesse Documents Revision Record Issue No Summary of changes from previous Issue Created or Modified By.1 Updated date to 28 November Barry Pease.2 Reviewed with changes made Bill Bambeck 1 Issued for R2.85 Bill Bambeck R3.01 Added new feature slides that are grouped Nick Cross New Solutions Summary visual graphic using smart tools Nick Cross Architecture Diagram new dashboard image Nick Cross Checked all bullet points and full stops Nick Cross Added an array of new images/icons to emphasise text on Nick Cross slide throughout presentation Hidden previous slides, to be deleted once reviewed Nick Cross Reviewed with many changes to the slides and removed the hidden slides Updated 2 slides with updated screen shots Slide 4 and 8 updated with new smartart graphic Slide 8 colour changed to turquoise, slide 6 updated to smartart graphic. New solutions summary slide also added Slide 20 updated colour match and consistent Final review before issue Architecture diagram updated removed 3 rd party logos. Final review completed after change. Ready for R3.01 issue Minor text change ready for R3.01 release Grant Hesse Nick Cross Nick Cross Nick Cross Nick Cross Grant Hesse Nick Cross Nick Cross - 22 -
Documents Revision Record (continued) Issue No Summary of changes from previous Issue Created or Modified By - 23 -