Welding Accessories www.airliquide.ca 1-800-817-7697
Welding Accessories BLUESHIELD Welding Cables Blueshield Welding Cables: Excellent flexibility (stays flexible at -50 C) Abrasion resistant Oil, solvent and chemical resistant Ozone and weather resistant Construction Conductors: Bare, annealed copper per ASTM B-172 Class K (AWG 30) stranding. Separator: A tape separator is applied between the conductor and insulation to facilitate stripping. Jacket: CPE (Chlorinated poly-ethylene) Insulation: EPR (Ethylene propylene rubber) Colour of jacket: Black Cable identification: Surface print on jacket: Blueshield (size) AWG Extra Flexible Welding Cable -50 C to + 105 C 600V Oil Resistant. Recommended Welding Cable Size A 15 m (50 ) 30 m (100 ) 45 m (150 ) 60 m (200 ) 75 m (250 ) 100 m (300 ) 100 4 (16 mm) 2 2 (25 mm) 2 2 (25 mm) 2 2 (25 mm) 2 2 (25 mm) 2 1 (35 mm) 2 150 2 (25 mm) 2 2 (25 mm) 2 2 (25 mm) 2 1 (35 mm) 2 1/0 (50 mm) 2 2/0 (70 mm) 2 200 1 (35 mm) 2 1 (35 mm) 2 1 (35 mm) 2 1/0 (50 mm) 2 2/0 (70 mm) 2 3/0 (95 mm) 2 250 1/0 (50 mm) 2 1/0 (50 mm) 2 1/0 (50 mm) 2 2/0 (70 mm) 2 3/0 (95 mm) 2 4/0 (105 mm) 2 300 2/0 (70 mm) 2 2/0 (70 mm) 2 2/0 (70 mm) 2 3/0 (95 mm) 2 4/0 (105 mm) 2 4/0 (105 mm) 2 350 3/0 (95 mm) 2 3/0 (95 mm) 2 3/0 (95 mm) 2 4/0 (105 mm) 2 4/0 (105 mm) 2 400 3/0 (95 mm) 2 3/0 (95 mm) 2 3/0 (95 mm) 2 4/0 (105 mm) 2 500 4/0 (105 mm) 2 4/0 (105 mm) 2 4/0 (105 mm) 2 Flexible stranded bare copper class M (AWG 30) Tape separator EPR insulation Extra Hard Usage Oil Resistant Jacket Thermoset Jacket (Black CPE) MAXIMUM NOMINAL CONDUCTOR SIZE DIRECT CURRENT THICKNESS OF APPROX. WEIGHT APPROX. STRAND RESISTANCE AT 20 C INSULATION OUTSIDE DIAMETER AWG No. / AWG Ω / km mm in lb / 1000 kg / km mm in BLU-28284004 4 AWG 403 / 30.865 1.5 0.060 168 250 9.3 0.366 BLU-28284002 2 AWG 636 / 30.549 1.5 0.060 249 370 10.9 0.429 BLU-28284001 1 AWG 798 / 30.436 2.0 0.080 294 445 12.7 0.500 BLU-28284010 1/0 AWG 1016 / 30.345 2.0 0.080 387 576 14.1 0.555 BLU-28284020 2/0 AWG 1261 / 30.276 2.0 0.080 470 699 15.1 0.598 BLU-28284030 3/0 AWG 1590 / 30.219 2.0 0.080 588 875 16.9 0.679 BLU-28284040 4/0 AWG 2007 / 30.173 2.0 0.080 722 1075 18.1 0.716 Standard length cable packaging: 152 m (500 ft) reels. Other forms of packaging is available on request. E-2 www.airliquide.ca
BLUESHIELD Cable Connectors Proven and reliable, Blueshield cable connectors are made from durable elastomer. Interchangeable with popular brands Slip-proof insulators Flame retardant insulators Very good corrosion resistance Lightweight Molded covers resist heat and cold Brass body assembly slides easily Male half-cover removed Face-to-face contact for maximum conductivity Female half-cover removed BLU-28800040 Blueshield Dual-locking Cable Connectors The double-locking system prevents disengagement of the connectors, which helps save time and increase productivity. Double-locking connector (brass lock and insulator lock) Interchangeable with popular brands Slip-proof insulators Flame retardant insulators Very good corrosion resistance Lightweight Durable neoprene material cannot chip or dent Extreme resistance to physical abuse Double-locking system CABLE CONNECTORS DESCRIPTION AMP 1/0-3/0 BLU-28800040 Connectors, Male / Female set 400 1/0-3/0 BLU-28800044 Connector, Male 400 1/0-3/0 BLU-28800042 Connector, Female 400 3/0-4/0 BLU-28800202 Connectors, Male / Female set, Heavy duty 500 4-1 BLU-28800200 Connectors, Male / Female set 300 1/0-3/0 BLU-28804000 Double-locking system, Male / Female set 400 1/0-3/0 BLU-28804044 Double-locking system, Male 400 1/0-3/0 BLU-28804042 Double-locking system, Female 400 1-800-817-7697 E-3
BLUESHIELD Cable Lugs Blueshield cable lugs can be soldered, crimped or hammered to stranded wire and cable. Solder-type Cable Lugs Blueshield solder-type cable lugs are precision made from copper tubing. They have an extra long barrel for easy soldering or attaching by the swedge-on process*. The stud holes are made especially for welding machines. Flared ends permit easy cable insertion in the lug. Precision made from copper tubing Extra long barrel for easy soldering or attaching by crimping Made for best possible connection Easy-to-use with flared end for easy cable insertion Solder Lugs FOR STUD HOLE BARREL I.D. BLU-28800010 2-6 Cable 8.33 mm (21/64 ).344 BLU-28800011 2 & 1 Cable 13.50 mm (17/32 ).402 BLU-28800012 1/0 & 2/0 Cable 13.50 mm (17/32 ).495 BLU-28800013 3/0 & 4/0 Cable 13.50 mm (17/32 ).620 BLU-28800014 3/0 & 4/0 Cable, W/Solder 13.50 mm (17/32 ).620 Hammer-on Type Cable Lugs Blueshield hammer-on-type cable lugs are also offered. Placed over the end of a welding cable and secured by hammering a notch. Available to suit larger cable sizes. Easy and convenient to use no special tools required Hammer blow makes a solid connection Excellent pull-out strength without soldering or bolting Hammer-on Lugs FOR STUD HOLE BARREL I.D. BLU-28800015 4 to 1 Cable 12.7 mm (.500 ) 0.500 BLU-28800016 1/0 & 2/0 Cable 14.0 mm (.550 ) 0.562 BLU-28800017 3/0 & 4/0 Cable 15.9 mm (.625 ) 0.620 *Swedge-on process The swedge-on tool provides an easy and convenient way to install Blueshield cable lugs and cable splicers to welding cable. Insert bare cable strands into the lug barrel and impact with the swedge tool as shown in the illustration. E-4 www.airliquide.ca
BLUESHIELD Electrode Holders Blueshield Electrode Holders Offered in 3 most popular styles (Lenco, Bernard and Tweco) Not inflammable, heat proof Insulated compression springs Current capacity from 200 to 400 A Lenco Style The low profile design provides maximum comfort to the welder and quick release of the electrode. LENGTH ELECTRODE (A) cm (in) BLU-28800001 200 Up to 4.0 mm (5/32 ) 21.3 (8.4) 1 BLU-28800002 250 Up to 5.0 mm (3/16 ) 21.3 (8.4) 2/0 BLU-28800003 300 Up to 6.0 mm (1/4 ) 25.4 (10) 2/0 BLU-28800004 350 Up to 6.0 mm (1/4 ) 26 (10.25) 2/0 BLU-28800004 Bernard Style The shortstub screw-type electrode holder allows the bending of the electrode in any direction. LENGTH ELECTRODE (A) cm (in) BLU-28800005 400 Up to 5.0 mm (3/16 ) 22.9 (9) 2/0 BLU-28800005 Tweco Style The grooved jaw allows the bending of the electrode and quick release. LENGTH ELECTRODE (A) cm (in) BLU-28800006 200 Up to 4.0 mm (5/32 ) 21.3 (8.4) 1 BLU-28800007 250 Up to 5.0 mm (3/16 ) 22.9 (9) 1/0 BLU-28800008 300 Up to 6.0 mm (1/4 ) 25.4 (10) 1/0 BLU-28800007 1-800-817-7697 E-5
Electrode Rod Guards and Stabilizing Ovens Portable Electrode Cannisters and Stabilizing Ovens Rod Guard cannisters provide storage and inventory control for all welding electrodes, rods and filler metals. The canisters are certified chloride-free and feature a threaded cap with long-lasting neoprene seal to keep electrodes airtight - preventing them from being contaminated with atmospheric moisture. Available in blue. GUL-10 GUL-50 Portable electrode ovens are ideal for shop or field use. All are lightweight, rugged and easily carried to the welding site. They are insulated for accurate temperature control and efficient operation. ELECTRODE TEMPERATURE HEATING THERMOSTAT SIZE RANGE ELEMENT PILOT LIGHT DIMENSIONS WEIGHT RDG-RG100 RDG-RG200 4.5 kg 305 mm or 356 mm Up to 107 C No (10 lb) (12 or 14 ) (Up to 225 F) 4.5 kg 460 mm Up to 107 C No (10 lb) (18 ) (Up to 225 F) GUL-10A GUL-10B GUL-50 4.5 to 9 kg Up to 460 mm Avg 135 C 115 Volt 178 mm x 584 mm 6.5 kg No (10 to 20 lb) (Up to 18 ) (Avg 275 F) (100 W) (7 x 23 ) (14 lb) 4.5 to 9 kg Up to 460 mm 38-204 C 115 Volt 178 mm x 584 mm 6.5 kg (10 to 20 lb) (Up to 18 ) (100-400 F) (125 W) (7 x 23 ) (14 lb) 22 to 32 kg Up to 460 mm 38-204 C 115 Volt 279 mm x 584 mm 14.8 kg (50 to 70 lb) (Up to 18 ) (100-400 F) (300 W) (11 x 23 ) (32 lb) Stationary Electrode Stabilizing Ovens GUL-350 GUL-125 Stationary electrode ovens provide efficient dry storage for electrodes and wire reels. The three sizes are scaled to meet the needs of any shop. Compact modular design with controls recessed for protection Thermostat with on/off switch Lamp indicates oven operation Full insulation for operator safety and operating efficiency Stackable Removable shelves for large loads ELECTRODE TEMPERATURE HEATING INSIDE DIMENSIONS OUTSIDE DIMENSIONS SIZE RANGE ELEMENT H x W x D H x W x D WEIGHT GUL-125 GUL-350 57 to 81 kg Up to 460 mm 38-288 C 115 Volt 209 mm x 247 mm x 482 mm 406 mm x 406 mm x 622 mm 27 kg (125 to 175 lb) (Up to 18 ) (100-550 F) (1000 W) (8 1/4 x 9 3/4 x 19 1/2 ) (16 x 16 x 24 1/2 ) (58 lb) 159 to 209 kg Up to 460 mm 38-288 C 115 Volt 355 mm x 406 mm x 482 mm 558 mm x 558 mm x 622 mm 48 kg (350 to 450 lb) (Up to 18 ) (100-550 F) (1500 W) (14 x 16 x 19 ) (22 x 22 x 24 1/2) (105 lb) E-6 www.airliquide.ca
BLUESHIELD Ground Clamps Blueshield Copper Ground Clamp Manufactured from heavy-duty copper Forged conductors Heavy-duty spring provides positive jaw contact Includes Allen wrench Copper JAW OPENING LENGTH BLU-28800100 200 25.4 (1) 12.7 (5) 1 BLU-28800101 300 38.1 (1.5) 18.4 (7.25) 2/0 BLU-28800102 500 38.1 (1.5) 20.3 (8) 4/0 BLU-28800250 600 51.0 (2) 25.4 (10) 4/0 BLU-28800102 Blueshield Steel Ground Clamp Superior quality product Use for any application up to 500 amps Lightweight and compact size High tension spring has rubber insulators to prevent loss of spring memory caused by overheating Braided copper strap provides superior current carrying capacity Twin-position copper jaws grip tightly Bolt-type cable lug connector for easy installation Stamped steel body halves are plated and then painted for long-lasting durability Steel Alerco Style JAW OPENING LENGTH BLU-28800103 200 31.8 (1.25) 19.7 (7.75) 1 BLU-28800104 300 44.5 (1.75) 20.3 (8) 2/0 BLU-28800105 500 44.5 (1.75) 20.3 (8) 4/0 BLU-28800104 Steel Alerco JAW OPENING LENGTH ALE-WG3300 300 44.5 (1.75) 19.0 (7.5) 2/0 ALE-WG5S00 500 51.0 (2.00) 21.0 (8.25) 4/0 ALE-WG3300 Steel Painted JAW OPENING LENGTH BLU-28805000 500 44.5 (1.75) 20.3 (8.00) 4/0 BLU-28805000 Magnetic (AMP) CARACTERISTICS WES-SMG300 300 ON/OFF Switch, 1/2 nut to attach cable WES-SMG300 1-800-817-7697 E-7