a lway s g a z i n g i n to t h e f u t u r e 4
Casale Project a.s. is a leading Czech engineering company, headquartered in Prague, active in the sectors of base chemicals and fertilizers production. It is fully owned by Casale Holding SA - Switzerland. The activity now performed by Casale Project was historically carried out by Chemoprojekt, a.s., a company founded in 1950, which has gradually transferred between 2011 and 2014 its entire business in the field of nitrogen fertiliser to Chemoproject Nitrogen. The company, whose name was changed to Casale Project on 1 st December 2016, can rely on a staff of 160 persons, mostly engineers and technicians with a high degree of expertise. Casale Project s core business is to provide a comprehensive range of services in the field of engineering, procurement and supply of equipment and materials, construction and project management for complete industrial projects, both revamping and new plants, focusing particularly on the production of: Nitric acid Ammonium Nitrate Ammonia Urea melt and granulated NPK fertilizers CAN Aniline 5
best result minimizing risk At the core of Casale Project s philosophy lays firmly the principle that no task is so important or so urgent, in our or our customer s business, to override the need of acting safely. Casale Project will always place in every project the highest priority on health, safety and the environment. This commitment begins as early as in the design phase, where no effort is spared in view of building intrinsic safety in the project, and continues unwavering throughout procurement and the construction at site enabling the development of a positive, trustful and open safety culture. Our excellent safety records fully confirms that this framework delivers positive and long lasting results. Casale Project s risk minimizing approach rests on the following concepts: leadership selection of personnel effective engineering and project management always working with licensors with BAT (Best Available Technology) working closely with customers always looking for win-win solutions with clients, subcontractors, vendors and employees assessments and measures carefully evaluate all risks site management HSE management rapid emergency management 6
COMMITMENT TO HSE 7
epc contracting 8
why CHOOSING Casale project This vast experience accumulated in over 20 years of delivering industrial solutions, including complete EPC projects enables Casale Project to offer plants that minimize the plot area, reduce cable and pipe runs and optimize the structural design. All these aspects contribute to reduce the costs of a project without compromising on operability and quality. The good reasons for selecting Casale Project as partner for your next fertilizer project are the following: international experience long cooperation with top process licensors close cooperation with customer flexible design attractive installed cost proven construction capability client oriented performance high efficiency and minimum changes minimal environmental impact excellent operation results 9
10
International experience ORICA, Kooragang Island, Newcastle NSW Australia, 2014 Nitric Acid 900 MTPD and Ammonium Nitrate solution 1143 MTPD plant Modularization design Scope includes EPCM services Bayer, Caojing, China, 2009 1230 MTPD Nitric acid plant 68% Chemical complex Bayer Scope included engineering, procurement, procurement management, construction supervision, Commissioning management YARA AB, Koping, Sweden (ongoing 2017) Nitric Acid 685 MTPD Scope includes engineering, procurement, construction NAVOIYAZOT, Navoicity, Uzbekistan (ongoing 2017) Nitric Acid 1500 MTPD Scope includes engineering, procurement, construction experience and cooperation Long cooperation with top process licensors PhosAgro Cherepovets, Russia, 2012 New Urea melt plant 1500 MTPD Scope included EP and construction supervision services, commissioning management Proven Construction Capability Borsodchem Kazincbarcika, Hungary, 2011 660 MTPD Nitric acid 68% Chemical complex using the dual pressure process Scope included engineering, procurement, construction, start-up and commissioning 11
High efficiency and minimum changes NAK AZOT EuroChem, Novomoskovsk, Russia, 2010 New Urea granulation plants 1400 MTPD and 2000 MTPD Scope included engineering, procurement, start-up and commissioning Close cooperation with customer OAO BMU EuroChem, Belorechensk, Russia, 2012 Ammonium Nitrate Solution plant 1200 MTPD (of NPK complex) Scope included basic and detail engineering customer oriented service Client oriented performance Grodno AZOT, Belarus, 2011 Reconstruction of Urea Plant, 1400 MTPD Delivery of the CO 2 Compressor train with steam boiler plant Delivery of the Granulation Unit 1400 MTPD Scope included engineering, procurement, start-up and commissioning Flexible design NAK AZOT EuroCHEM, Novomoskovsk, Russia, ongoing Ammonium Nitrate 1800/900/900 MTPD ANS/LDAN/HDAN Scope included EP, construction supervision and commissioning management 12
13
14
Excellent operation results Nitrogénmüvek Zrt., Pétfürdö, Hungary, 2007 1500 MTPD Nitric acid Nitric acid 60%, dual pressure process Unique cooperation with world leading process licensors World s highest capacity GPN, Rouen, France, 2009 1500 MTPD Nitric acid plant 62%, using the dual pressure process dual pressure process EPC turn-key Never leaving clients alone Kedzierzyn-Kozle, Poland, 2011 900 MTPD Nitric acid and 1800 MTPD Ammonium Nitrate solution EPC turn-key best results and high capacity EPC Urea plant debottlenecking and addition of new sections Azomures, Romania Capacity increase of the Urea solution section, from 900 to 1425 MTPD Addition of a new Granulation section of 1425 MTPD capacity New instrumentation and complete retrofit to comply with European HSE standards EPC Urea plant revamping Duslo Agrofert, Slovakia Capacity increase of the Urea solution section from 600 to 900 MTPD All construction works performed durine operation of the plant and within a regular shut-down 15
a global presence Headquarter Prague, Czech Republic Sister company Casale SA Lugano, Ticino, Switzerland Network of Representatives Brazil Iran China North America Egypt Pakistan India Russia Indonesia 16
in the world 17
INTERGROUP TECHNOLOGIES 18
casale, engineering and innovation Casale, the Swiss sister company of Casale Project, wholly owned by Casale Holding, offers a vast array of key proprietary technologies, based on innovation and experience as well as qualified services for complete plant revamping and new plants in the following sectors of the chemical industry: Ammonia Urea and urea granulation Nitric Acid and Ammonium Nitrates Phosphates and complex fertilizers Melamine Methanol Syngas generation via partial oxidation and autothermal reforming The complete Casale s technological portfolio and know-how is available to Casale Project which, in combination with its recognized capabilities as an EPC contractor, allows the Group to provide their customers with a full range of services required to successfully implement projects, including turnkey execution for both grass roots plants and large revamp of existing units. The link with Casale represents a synergy between research, licensing and basic engineering excellence, on one side, with proven capabilities in EPC execution of projects, on the other side. It ensures to Casale Project the stable availability of worldwide successful technologies in its core business, while granting the access to a global market. 19
MARK-THING.IT Casale project a.s. Sokolovská 685/136f I 186 00 Prague 8 - Karlín I Czech Republic tel +420 277 012 111 I info@casaleproject.cz www.casaleproject.cz