ACHIEVING STAGE 2 DBPR COMPLIANCE THROUGH SYSTEM OPTIMIZATION AND EFFICIENT USE OF POST-FILTRATION GAC: A 5 YEAR CASE STUDY AMANDA WILLIAMS (CO-WRITER: PETER THOMPSON JR.) WATER QUALITY SUPERVISOR PALMDALE WATER DISTRICT PALMDALE, CA 93550
DISTRICT BACKGROUND Located within the Antelope Valley in Los Angeles County, CA 60 miles north of the City of Los Angeles >25,000 active connections (Population >100,000) 413 miles of pipelines 17 reservoir sites 15 booster stations 7 pressure zones Distribution system storage >50 MG
DISTRICT BACKGROUND On average PWD produces ~6.825 billion gallons/year The District relies on ground water and treated surface water: Ground water 22 Active Wells Approximately 40% of the water produced Surface water Palmdale Lake California Aqueduct Littlerock Reservoir Treated by Leslie O. Carter Water Treatment Plant Typically 10 20 MGD
PRELUDE Violated Stage 1 Disinfectants and Disinfection Byproducts Rule (Stage 1 DBPR) in 2 nd and 3 rd Quarters of 2003: Distribution System RAA = 85 ppb and 84 ppb respectively Tier 2 Notification Required Stage 1 DBPR compliance was regained through: Chlorine residual reduction Blending more ground water with treated surface water. Reducing detention time within the distribution system Since the 4 th Quarter of 2003, the District has maintained regulatory compliance
HISTORICAL DISTRIBUTION SYSTEM TTHM RAA 90 Distribution System - TTHM Running Annual Average (RAA) 2003-2013 80 Total Trihalomethanes (ug/l) 70 60 50 40 30 20 10 0
HISTORICAL DISTRIBUTION SYSTEM TTHM RAA 90 80 Distribution System - TTHM Running Annual Average (RAA) 2003-2013 Stage 1 TTHM Violation Stage 1 DBPR: 2003-2 nd Quarter RAA = 85 ppb 2003-3 rd Quarter RAA = 84 ppb Total Trihalomethanes (ug/l) 70 60 50 40 30 20 10 0
HISTORICAL DISTRIBUTION SYSTEM TTHM RAA Total Trihalomethanes (ug/l) 90 80 70 60 50 40 30 20 10 0 Distribution System - TTHM Running Annual Average (RAA) 2003-2013 Stage 1 TTHM Violation Stage 1 DBPR: 2003-2 nd Quarter RAA = 85 ppb 2003-3 rd Quarter RAA = 84 ppb After violation: Implemented process controls to reduce TTHM formation within the distribution system.
STAGE 1 DBPR COMPLIANCE DOES NOT EQUAL STAGE 2 DBPR COMPLIANCE The Stage 2 DBPR would eliminate system wide averaging of TTHM s and replace it with Locational Running Annual Averages (LRAA). It was clear that several sites would not comply under Stage 2 DBPR. Additional treatment would be necessary in order to achieve future compliance.
STAGE 1 DBPR COMPLIANCE DOES NOT EQUAL STAGE 2 DBPR COMPLIANCE (PRE) WTP-GAC: Jan 03 Oct 08 Stage 1 DBPR: 16 Sites Sites influenced by chlorinated ground water have lowest TTHMs. 5 sites: < 30 ppb
STAGE 1 DBPR COMPLIANCE DOES NOT EQUAL STAGE 2 DBPR COMPLIANCE (PRE) WTP-GAC: Jan 03 Oct 08 Stage 1 DBPR: 16 Sites Sites influenced by chlorinated ground water have lowest TTHMs. 5 sites: < 30 ppb Some sites are blended between treated surface water and chlorinated ground water. 5 sites: 30 80 ppb
STAGE 1 DBPR COMPLIANCE DOES NOT EQUAL STAGE 2 DBPR COMPLIANCE (PRE) WTP-GAC: Jan 03 Oct 08 Stage 1 DBPR: 16 Sites Sites influenced by chlorinated ground water have lowest TTHMs. 5 sites: < 30 ppb Some sites are blended between treated surface water and chlorinated ground water. 5 sites: 30 80 ppb Sites influenced by treated surface water have highest TTHMs. 6 sites: > 80 ppb
GAC CHOSEN AS METHOD FOR ACHIEVING STAGE 2 DBPR COMPLIANCE 8 GAC contactors installed post-filtration. 7040 cubic feet of 8x30 mesh size bituminous coal media per contactor. 15 minutes EBCT at max plant flow of 35 MGD through 7 contactors (or 5 MGD per contactor). Replace spent virgin media with fresh virgin once the adsorptive capacity for TOC removal was spent The final Plant Effluent TOC would be reduced to less than 0.9 mg/l. The cost of GAC replacement was estimated at $7,000,000.00 annually.
A ROUGH BEGINNING The GAC contactors were placed online in November of 2008. In 2009, the newly adopted rate structure would only support $2,000,000.00 towards GAC replacement annually. Efforts to improve efficiency took the following forms: Improved understanding of the distribution system Distribution system optimization Pilot and full scale testing of GAC GAC Operation optimization
UNDERSTANDING OUR DISTRIBUTION SYSTEM Since 2009, Palmdale Water District lab staff has painstakingly gathered and analyzed thousands of samples from the treatment plant, GAC process, and the distribution system.
UNDERSTANDING OUR DISTRIBUTION SYSTEM A GCMS was purchased to facilitate the volume of samples that staff was analyzing for TTHM. In-house analysis allows staff to quickly check operational changes against TTHM and TOC data in the plant and distribution system.
UNDERSTANDING OUR DISTRIBUTION SYSTEM Through careful analysis of the evolving distribution system, a new target Plant Effluent TOC was developed: The allowable Plant Effluent TOC increased from 0.9 mg/l to 1.1 mg/l. This elevation of the target TOC reduces the strain on the GAC contactors.
OPTIMIZING DISTRIBUTION OPERATIONS Staff sought to improve two factors within the distribution system that contributed to THMs: 1. Detention Time 2. Chlorine Residual
Detention times were reduced by: OPTIMIZING DETENTION TIME Abandoning Keep the Tanks Full policy. Adopting a policy of active reservoir management. Daily tank turn over. Reduced system storage targets PRV s were adjusted to allow flow from stagnant pressure zones down to higher demand pressure zones.
OPTIMIZING CHLORINE RESIDUAL The addition of tank mixers in reservoirs to stabilize chlorine residuals.
OPTIMIZING CHLORINE RESIDUAL Targeted reduction of Plant Effluent chlorine residual. Beginning in 2009, Palmdale Water District Water Treatment Plant began targeting a chlorine residual at the 6MG Clearwell to be between 0.7 1.0 mg/l to ensure appropriate disinfectant and reduce TTHM formation as it enters the distribution system. Chlorine Residual (mg/l) 2.50 2.00 1.50 1.00 0.50 0.00 6MG Clearwell Chlorine Residual 2003-2013 Max = 2.20 Min = 0.38 Avg = 1.34 2003-2008 2009-2013 Max = 1.41 Min = 0.73 Avg = 1.03
OPTIMIZING CHLORINE RESIDUAL Aggressive monitoring, maintenance and control of booster chlorination to achieve lower but more consistent chlorine residuals. Chlorine Residual (mg/l) 2.50 2.00 1.50 1.00 0.50 6MG Clearwell Chlorine Residual 2003-2013 0.00
GAC TESTING GAC Types Bituminous Coal Coconut based Enhanced coconut Wood based Lignite GAC Mesh Sizes 8 30 12 40 GAC Processing Virgin versus Reactivated
KEY CONCLUSIONS Bituminous coal and enhanced coconut were the best options for TOC removal. For the purpose of TOC removal, the 12 40 mesh size was superior to 8 30. Re-activated GAC media was as effective as virgin media and significantly less costly.
OPTIMIZING GAC OPERATIONS The critical advancements for the District in terms of cost reduction have come from changing operational strategies with GAC: Successful utilization of re-activated carbon. Utilizing biological removal of GAC for extended periods.
RE-ACTIVATED GAC MEDIA Re-activated carbon media has been in use at PWD since 2010. Re-activated carbon has provided equal to better performance than virgin media. Turn around on removal, reactivation, and replacement material has been typically 4-6 weeks. Re-activated carbon costs roughly 25 40% less than the replacement of virgin material.
LEVERAGING BIOLOGICAL REMOVAL Two general phases of TOC removal: Adsorptive: The initial TOC removal phase due to the physical properties of GAC media Initial plan to consider GAC spent when TOC removal < 40% Biological: The extended phase of removal due to consumption of TOC by biological activity Typically stabilizes between 30 40% TOC removal
100% Adsorptive vs. Biological TOC Removal 90% 80% TOC % Removal 70% 60% 50% 40% 30% 20% 10% 0% 0 2000 4000 6000 8000 10000 12000 TOC Loading (lbs)
TOC % Removal 100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 0% Adsorptive vs. Biological TOC Removal ADSORPTIVE PHASE (TOC Loaded) 9,100 lbs Average Removal = 67% TOC Removed = 5,756 lbs 0 2000 4000 6000 8000 10000 12000 TOC Loading (lbs)
100% 90% 80% Adsorptive vs. Biological TOC Removal ADSORPTIVE PHASE BIOLOGICAL PHASE TOC % Removal 70% 60% 50% 40% 30% 20% 10% 0% (TOC Loaded) 9,100 lbs Average Removal = 67% TOC Removed = 5,756 lbs 0 2000 4000 6000 8000 10000 12000 TOC Loading (lbs) (TOC Loaded) 3,300 lbs Average Removal = 37% TOC Removed = 1,190 lbs Extends GAC Contactor life ~21%
LEVERAGING BIOLOGICAL REMOVAL Utilizing the two phases (adsorptive and biological) of TOC removal allow for: Precise control of Plant Effluent TOC (Target = 1.1 mg/l) Increased EBCT (empty bed contact time) More contactors online Reduced exchanges of GAC media
THE EFFECTS OF OPTIMIZATION AND GAC The combination of GAC and distribution system optimization brought the TTHM LRAA for each Stage 1 DBPR site below 80 ppb prior to the implementation of the Stage 2 DBPR.
THE EFFECTS OF OPTIMIZATION AND GAC Total Trihalomethanes (ug/l) 90 80 70 60 50 40 30 20 10 0 Distribution System - TTHM Running Annual Average (RAA) 2003-2013 Stage 1 TTHM Violation WTP-GAC online Stage 1 DBPR: 2003-2 nd Quarter RAA = 85 ppb 2003-3 rd Quarter RAA = 84 ppb After violation: Implemented process controls to reduce TTHM formation within the distribution system. November 2008: WTP-GAC online
THE EFFECTS OF OPTIMIZATION AND GAC Total Trihalomethanes (ug/l) 90 80 70 60 50 40 30 20 Distribution System - TTHM Running Annual Average (RAA) 2003-2013 Stage 1 TTHM Violation WTP-GAC online Stage 2 DBPR Stage 1 DBPR: 2003-2 nd Quarter RAA = 85 ppb 2003-3 rd Quarter RAA = 84 ppb After violation: Implemented process controls to reduce TTHM formation within the distribution system. November 2008: WTP-GAC online Stage 2 DBPR: Began April 1, 2012 10 0
THE EFFECTS OF OPTIMIZATION AND GAC (POST) WTP-GAC: Nov 08 Dec 13 Stage 1 DBPR: 16 Sites Sites influenced by chlorinated ground water have lowest TTHMs. 10 sites: < 30 ppb
THE EFFECTS OF OPTIMIZATION AND GAC (POST) WTP-GAC: Nov 08 Dec 13 Stage 1 DBPR: 16 Sites Sites influenced by chlorinated ground water have lowest TTHMs. 10 sites: < 30 ppb Some sites are blended between treated surface water and chlorinated ground water. 6 sites: 30 80 ppb
THE EFFECTS OF OPTIMIZATION AND GAC (POST) WTP-GAC: Nov 08 Dec 13 Stage 1 DBPR: 16 Sites Sites influenced by chlorinated ground water have lowest TTHMs. 10 sites: < 30 ppb Some sites are blended between treated surface water and chlorinated ground water. 6 sites: 30 80 ppb Sites influenced by treated surface water have highest TTHMs. 0 sites: > 80 ppb
COMPLIANCE Stage 2 DBPR Sites: Apr 12 Dec 13 Stage 2 DBPR: 8 Sites Sites influenced by chlorinated ground water have lowest TTHMs. 1 sites: < 30 ppb
COMPLIANCE Stage 2 DBPR Sites: Apr 12 Dec 13 Stage 2 DBPR: 8 Sites Sites influenced by chlorinated ground water have lowest TTHMs. 1 sites: < 30 ppb Some sites are blended between treated surface water and chlorinated ground water. 7 sites: 30 80 ppb (Max = 57 ppb) Sites influenced by treated surface water have highest TTHMs. 0 sites: > 80 ppb
STAGE 2 DBPR SAMPLE SITE EXAMPLES Two (2) specific examples of TTHM management through system optimization and use of GAC at the Water Treatment Plant: 1) E. Avenue T-2 2) Denise St.
EXAMPLE 1: E. AVENUE T-2 180 E. Avenue T-2 - TTHM Locational Running Annual Average (LRAA) 2003-2013 160 Total Trihalomethanes (ug/l) 140 120 100 80 60 40 20 0
EXAMPLE 1: E. AVENUE T-2 180 160 E. Avenue T-2 - TTHM Locational Running Annual Average (LRAA) 2003-2013 TTHM Averages: 2003 LRAA= 140 ppb Total Trihalomethanes (ug/l) 140 120 100 80 60 40 20 0
EXAMPLE 1: E. AVENUE T-2 180 160 E. Avenue T-2 - TTHM Locational Running Annual Average (LRAA) 2003-2013 TTHM Averages: 2003 LRAA= 140 ppb (Pre) WTP-GAC = 126 ppb Total Trihalomethanes (ug/l) 140 120 100 80 60 40 20 0
EXAMPLE 1: E. AVENUE T-2 180 160 E. Avenue T-2 - TTHM Locational Running Annual Average (LRAA) 2003-2013 TTHM Averages: 2003 LRAA= 140 ppb (Pre) WTP-GAC = 126 ppb (Post) WTP-GAC = 58 ppb Total Trihalomethanes (ug/l) 140 120 100 80 60 40 20 0
EXAMPLE 1: E. AVENUE T-2 Total Trihalomethanes (ug/l) 180 160 140 120 100 80 60 40 20 0 E. Avenue T-2 - TTHM Locational Running Annual Average (LRAA) 2003-2013 System Control TTHM Averages: 2003 LRAA= 140 ppb (Pre) WTP-GAC = 126 ppb (Post) WTP-GAC = 58 ppb 3 rd Quarter 2003: System optimization
EXAMPLE 1: E. AVENUE T-2 Total Trihalomethanes (ug/l) 180 160 140 120 100 80 60 40 20 0 E. Avenue T-2 - TTHM Locational Running Annual Average (LRAA) 2003-2013 System Control WTP-GAC online TTHM Averages: 2003 LRAA= 140 ppb (Pre) WTP-GAC = 126 ppb (Post) WTP-GAC = 58 ppb 3 rd Quarter 2003: System optimization November 2008: WTP-GAC online
EXAMPLE 1: E. AVENUE T-2 Total Trihalomethanes (ug/l) 180 160 140 120 100 80 60 40 20 0 E. Avenue T-2 - TTHM Locational Running Annual Average (LRAA) 2003-2013 System Control WTP-GAC online PRV Adjustment TTHM Averages: 2003 LRAA= 140 ppb (Pre) WTP-GAC = 126 ppb (Post) WTP-GAC = 58 ppb 3 rd Quarter 2003: System optimization November 2008: WTP-GAC online March 2010: PRV (32 nd St. E.) adjustment to decrease water detention time
EXAMPLE 1: E. AVENUE T-2 Total Trihalomethanes (ug/l) 180 160 140 120 100 80 60 40 20 0 E. Avenue T-2 - TTHM Locational Running Annual Average (LRAA) 2003-2013 System Control WTP-GAC online PRV Adjustment Stage 2 DBPR TTHM Averages: 2003 LRAA= 140 ppb (Pre) WTP-GAC = 126 ppb (Post) WTP-GAC = 58 ppb 3 rd Quarter 2003: System optimization November 2008: WTP-GAC online March 2010: PRV (32 nd St. E.) adjustment to decrease water detention time Stage 2 DBPR site: Began April 1, 2012
EXAMPLE 2: DENISE ST. Total Trihalomethanes (ug/l) 200 180 160 140 120 100 80 60 40 20 0 Denise St. - TTHM Locational Running Annual Average (LRAA) 2003-2013
EXAMPLE 2: DENISE ST. Total Trihalomethanes (ug/l) 200 180 160 140 120 100 80 60 40 20 0 Denise St. - TTHM Locational Running Annual Average (LRAA) 2003-2013 TTHM Averages: 2003 LRAA= 148 ppb
EXAMPLE 2: DENISE ST. Total Trihalomethanes (ug/l) 200 180 160 140 120 100 80 60 40 20 0 Denise St. - TTHM Locational Running Annual Average (LRAA) 2003-2013 TTHM Averages: 2003 LRAA= 148 ppb (Pre) WTP-GAC = 121 ppb
EXAMPLE 2: DENISE ST. Total Trihalomethanes (ug/l) 200 180 160 140 120 100 80 60 40 20 0 Denise St. - TTHM Locational Running Annual Average (LRAA) 2003-2013 TTHM Averages: 2003 LRAA= 148 ppb (Pre) WTP-GAC = 121 ppb (Post) WTP-GAC = 67 ppb
EXAMPLE 2: DENISE ST. Total Trihalomethanes (ug/l) 200 180 160 140 120 100 80 60 40 20 0 Denise St. - TTHM Locational Running Annual Average (LRAA) 2003-2013 System Control TTHM Averages: 2003 LRAA= 148 ppb (Pre) WTP-GAC = 121 ppb (Post) WTP-GAC = 67 ppb 3 rd Quarter 2003: System optimization
EXAMPLE 2: DENISE ST. Total Trihalomethanes (ug/l) 200 180 160 140 120 100 80 60 40 20 0 Denise St. - TTHM Locational Running Annual Average (LRAA) 2003-2013 System Control WTP-GAC online TTHM Averages: 2003 LRAA= 148 ppb (Pre) WTP-GAC = 121 ppb (Post) WTP-GAC = 67 ppb 3 rd Quarter 2003: System optimization November 2008: WTP-GAC online
EXAMPLE 2: DENISE ST. Total Trihalomethanes (ug/l) 200 180 160 140 120 100 80 60 40 20 0 Denise St. - TTHM Locational Running Annual Average (LRAA) 2003-2013 System Control WTP-GAC online PRV adjustment TTHM Averages: 2003 LRAA= 148 ppb (Pre) WTP-GAC = 121 ppb (Post) WTP-GAC = 67 ppb 3 rd Quarter 2003: System optimization November 2008: WTP-GAC online March 2011: PRV (Avenue R-8) adjustment to decrease water detention time
EXAMPLE 2: DENISE ST. Total Trihalomethanes (ug/l) 200 180 160 140 120 100 80 60 40 20 0 Denise St. - TTHM Locational Running Annual Average (LRAA) 2003-2013 System Control WTP-GAC online PRV adjustment Stage 2 DBPR TTHM Averages: 2003 LRAA= 148 ppb (Pre) WTP-GAC = 121 ppb (Post) WTP-GAC = 67 ppb 3 rd Quarter 2003: System optimization November 2008: WTP-GAC online March 2011: PRV (Avenue R-8) adjustment to decrease water detention time Stage 2 DBPR site: Began April 1, 2012
CONCLUSION Stage 1 DBPR and Stage 2 DBPR Compliance Cost-effective use of GAC as a post-filter adsorber Cost reduced by 78.5% (from $7M to $1.5M annually) Key Methods: Increased target Plant Effluent TOC from 0.9 mg/l to 1.1 mg/l through distribution system optimization Utilized re-activated GAC. Maximized TOC removal through careful balancing of adsorptive phase and biological phase contactors. Removes approximately 21% more TOC per contactor
CURRENT DEVELOPMENTS January 2014: Localized treatment began for removal of TTHM in the longest detention time pressure zone The District reduced the highest Stage 2 DBPR sites to be among the lowest. This allowed the target plant effluent TOC level to be adjusted up; further extending the life of GAC media. June 2014: Water Quality Supervisor, Amanda Williams, developed a functional model for predicting GAC performance. This has allowed staff to make refined adjustments to GAC contactor usage and lead to more efficient use of GAC Media.
CURRENT DEVELOPMENTS August 2014: the District began exchanging its GAC media from 8 30 mesh size to 12 40 mesh size. This will also further extend the useful life of the GAC media. Staff estimates that the current developments will save the district an additional 50% annually on GAC media replacement starting in 2016.