J. Bandara and H. C. Weerasinghe. Institute of Fundamental Studies, Hantana Road, Kandy, Sri Lanka I. INTRODUCTION

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J. Bandara and H. C. Weerasinghe Institute of Fundamental Studies, Hantana Road, Kandy, Sri Lanka Abstract A dye sensitized solid-state solar cell (DSSC) was fabricated consisting of a dense TiO 2 (D) and a nanoporous TiO 2 (P) layers. The dense TiO 2 layer of the DSSC type TiO 2 (D)/TiO 2 (P)/Dye/CuI prevents the short circuit problem, which normally encounter in DSSC while the poor dye adsorption of the dense TiO 2 film is compensated using a porous TiO 2 layer. The dense TiO 2 film provides the opportunity of optimizing the performance of the second porous layer and the overall cell performance. i.e. TiO 2 (D)/Dye/CuI solar cell delivers Isc = 1.20 ma and Voc = 345 mv while solar cell consisting of a porous TiO 2 layer on the dense TiO 2 layer (TiO 2 (D)/TiO 2 (P)/Dye/CuI) delivers Isc = 6 ma and Voc = 500 mv. I. INTRODUCTION Dye-sensitized photoelectrochemical cells (PEC) constructed using nano-porous films of TiO 2 are gaining recognition as promising photovoltaic devices for conversion of solar energy 1. In a dye sensitized PEC with nano-porous TiO 2, the charge on the dye molecule, which had transferred an electron into the conduction band, is scavenged by a redox species present in the electrolyte. Such dye-sensitized solar cells (DSCs) with a liquid electrolyte can be unstable for long time operations due to solvent evaporation and degradation. In this regard, efforts have been made to replace the liquid electrolyte with inorganic p-type semiconductors 2-4, ionic conducting polymers 5, organic hole transport materials 6,7 and molten salts 8,9. The dye sensitized solid-state solar cells (DSSC) of ionic conducting polymers and molten salts present low conversion efficiencies compared with the liquid DSC because of the low conductivity and poor contact between the dye and electrolyte used. Tennakone et al. 2,4,10 and Gratzel et.al. 11 successfully employed the DSSCs using p-type Corresponding author

semiconductors. However, the DSSCs often met problems of short-circuit and mass transport limitations of the ions resulting in low conversion efficiencies compared with the liquid version. The attempts have been made to overcome short-circuit problem using different techniques, i.e. by the insertion of oxide film and by deposition of the organic layers onto spin coated TiO 2 films 12-14. The electrodes for DSSC have been prepared using a mixture of TiO 2 powder and Ti-isopropoxide 10. However, the films prepared by such methods are often dense causing decrease of dye loading. However, it was noticed that the DSSCs could be fabricated using thin and dense TiO 2 films with Ti-isopropoxide alone. The such solid state cells (TiO 2 (D)/Dye/CuI) showed better rectification, however poor dye adsorption by the dense TiO 2 layer results in low Isc. Therefore, in this work we investigated the possibility of applying a thin dense TiO 2 film using Ti-isopropoxide in-between conducting glass and the porous TiO 2 layer and fabricate a solar cell type (TiO 2 (D)/ TiO 2 (P)/Dye/CuI). The devices fabricated with a dense TiO 2 layer acts as a barrier for short-circuiting problem while the porous layer enhances the dye adsorption. The advantage of thin film preparation by the method described in this article is that the dense TiO 2 layer between conducting glass and the porous TiO 2 layer provides the opportunity of optimizing the properties of the second TiO 2 layer i.e. porosity, surface area etc, and thereby improve the cell performances. However, the electrode preparation methods reported in literature do not provide such a vast variation of electrode properties. In addition, the porous TiO 2 layer can be replaced with a suitable other oxide i.e. ZnO or SrTiO 3 to obtain a higher photovoltage than expected for a porous TiO 2 layer. 2. EXPERIMANTAL In DSSC, the TiO2 electrodes without a compact layer has been made mixing Titanium tetra-isopropoxide and Degussa TiO2 powder 2. The electrode described in this article consists of a compact and a porous TiO2 layers and they were prepared by a similar method described in reference with some modifications 2,15. Titanium tetra-isopropoxide (5ml, Aldrich) mixed with propan-2-ol (15 ml) and acetic acid (5.5 ml) followed by addition of water dropwisly (25 ml). Few drops of the suspension were spread on a 150 C heated conducting tin oxide glass plate, puffed off the loosely bound crust and the suspension was again spread. After three cycles, the film was sintered at 450 C for 15 minutes, loose crust on the surface was wiped off, and the process was repeated until the film resistance ~ 50 100 k. Four-probe method 16 was not successful in measuring the film resistance due to high resistance of the TiO2 film. Therefore the following indirect method was employed to measure the film resistance. 1 cm2 Pt plated conducting glass was pressed on to the 1 cm2 area of TiO2 film and the resistance across the film was noticed. By SEM analysis, the film thickness was noticed at particular film resistance. Therefore, the film resistance measurement technique described above can be used to prepare thin films with different TiO2 thickness. On the dense TiO2 film, a porous Degussa TiO2 layer, which was prepared mixing 500 mg of Degussa TiO2, 50 ml of conc. HNO3 and 2 ml of H2O in an agate motor, was applied by doctor blade method 17. The films were dyed keeping them immersed in a 5.0 X 10-4 M 28

solution of cis-bis(thiocyanate)bis(2,2 -bipyridyl 4,4 -dicarboxylate) ruthenium(ii) in ethanol for 6 hours. CuI was prepared dissolving 1 g of CuI in 30 ml of acetonitrile 2, 10 and 15 mg of triethylamine hydrothiocyanate (THT). The dye-coated plate was placed on a hot plate (~110 C) and the CuI solution was lightly spread over the dyed surface. A Pt sputtered conducting tin oxide glass plate pressed into the CuI surface served as the back contact. The energy conversion efficiency was measured under simulated sunlight (AM 1.5, 1000 Wm -2 illumination) and the incident photons to photocurrent conversion efficiency (IPCE) were measured using a solar cell evaluation system. Rectification curves in the dark were recorded using dyed cells with both dense and porous TiO 2 films after coating of CuI. Electron micrographs are taken with a LEO-1400 model Scanning Electron Microscope (SEM). 3. RESULTS AND DISCUSSION The SEM images of ~ 50 k and ~ 100 k resistance TiO 2 compact layers are shown in Fig.1a and 1b respectively. The formation of big TiO 2 clusters size ranging 3 4 mm with some void spacing is clearly visible in ~ 50 k resistance electrode. Big TiO 2 clusters look amorphous and XRD analysis (not shown) confirmed the amorphous nature of TiO 2 clusters. In the SEM image shown in Fig.1b for ~ 100 k resistance electrode, smaller TiO 2 particles could clearly observed and most of the void spaces are not observed, probably due to filling of void spaces by the smaller amorphous TiO 2 particles. The cross section of ~ 100 k TiO 2 film shown in Fig.1c confirms the compact nature of the electrode. The thickness of ~ 50 and 100 k TiO 2 dense film calculated from SEM analysis are ~ 1 and 2 m respectively. The solar cells made entirely with a dense TiO 2 film (TiO 2 (D)/Dye/CuI cell) having ~ 50 k resistance (thickness ~ 1 m) or a porous film prepared by Degussa TiO 2 (TiO 2 (P)/Dye/CuI) did not give measurable Isc and Voc at an illumination intensity of 1000 Wm -2. However increasing the film resistance to ~100 k of the dense TiO 2 layer (thickness ~ 2 m), the solar cell generated an Isc of 1.3 ma cm -2 and a Voc of 345 mv and the cell consisting of both ~100 k dense TiO 2 layer and a porous TiO 2 layer (TiO 2 (D)/TiO 2 (P)/Dye/CuI cell) showed an Isc of 6 ma cm -2 and a Voc of ~500 mv at the same illumination intensity. Also for the solar cell TiO 2 (D)/TiO 2 (P)/Dye/CuI fabricated with a dense film having ~ 50 k and ~ 75 k resistance, the generated Isc and Voc are as follows; for ~ 50 k dense film, Isc and Voc are ~ 0.2 ma cm -2 and ~ 40 mv respectively and for ~ 75 k dense film, Isc and Voc are ~ 1.3 ma cm -2 and ~ 200 mv respectively. I-V characteristic of the DSSC consisting entirely dense TiO 2 film having resistance ~ 100 k (TiO 2 (D)/Dye/CuI) and the similar dense film with a porous TiO 2 film (TiO 2 (D)/TiO 2 (P)/Dye/CuI) are shown in Fig.2. The maximum energy conversion efficiency and the fill factor derived from the Fig.2 are 0.12% and 28% respectively for the cell TiO 2 (D)/Dye/CuI while for TiO 2 (D)/TiO 2 (P)/Dye/CuI cell, the corresponding values are 1.74% and 58% respectively. The optimum Isc and Voc reported here are superior to the Isc 29

! " # $$ % $& (2.5 ma/cm2) and Voc (375 mv) values reported in [2] for a solar cell without a TiO2 barrier layer under similar conditions. (b) (a) (c) Figure 1. The SEM images of (a) ~ 50 k and (b) ~ 100 k section of ~ 100 k resistance compact TiO2 film. resistance compact TiO2 layers and (c) the cross Photocurrent /macm -2 7 6 (b) 5 4 3 2 (a) 1 0 0 200 400 600 Photov oltage /mv Figure 2. I-V characteristic of the DSSC consisting (a) entirely dense TiO2 film having resistance ~ 100 k (TiO2(D)/Dye/CuI) and (b) the similar dense film with a porous TiO2 film (TiO2 (D)/TiO2(P)/Dye/CuI) 30

0.001 a 0.0006 b Current/mAcm -2 0.0002-5.00E-01-2.00E-01 1.00E-01 4.00E-01-0.0002 c -0.0006-0.001 Photovoltage/mV Figure 3. Dark I-V characteristics of DSSC made from (a) TiO2(D)/Dye/CuI, (b) TiO2(D)/Dye/CuI and (b) TiO2(D)/TiO2(P)/Dye/CuI. For curve (a), the resistance of the dense TiO2(D) layer is 50 k while for curves (b) and (c), 100 k TiO2(D) films were employed. The dark I-V curves for the cells in the forward and reverse bias directions are presented in Figure 3 For the dense TiO 2 film with ~ 50 k resistance (curve a), rectification characteristics needed for functioning as a photovoltaic device is absent. However, rectification has been improved for the dense film with ~ 100 k resistance (curve b), which justifies the observed higher Isc and Voc for such electrodes than lower resistance electrodes. A dramatic increase in rectification was observed in the presence of both a porous TiO 2 layer and a dense TiO 2 film with ~ 100 k resistance (curve c). Therefore, it can be concluded that the presence of both dense and porous films was found to be necessary for good rectification action. Figure 4 shows the action spectra of the DSSC made from entirely of dense TiO 2 (curve a) film and containing both dense and porous TiO 2 layers (curve b). The photocurrent action spectra of both cells give a peak at ~540 nm with the maximum IPCE 5% and 20% (corrections were not made for losses) respectively for TiO 2 (D)/Dye/CuI and TiO 2 (D)/TiO 2 (P)/Dye/CuI solar cells and matches the absorption spectra of Ru-dye. The lower IPCE of the cells made entirely from dense TiO 2 could be due to poor dye adsorption of the dense TiO 2 film. Dye adsorption studied revealed that in the presence of both porous and dense layers, amount of dye adsorption was 5.53 X 10 16 molecules cm -2 while for the dense layer alone the dye-adsorbed amount was 5.13X10 15 molecules cm -2. Therefore, the poor cell efficiency of TiO 2 (D)/Dye/CuI can be understood on the basis of dye adsorption amount. 31

0.01 50 Current / ma 0.005 A B b 35 20 5 IPCE % a 0 (B) -10 350 500 650 800 Wavelength / nm Figure 4. Photocurrent action spectra of (a) TiO2(D)/Dye/CuI, (b) TiO2(D);TiO2(P)/Dye/CuI and IPCE of the cells (A) TiO2(D)/Dye/CuI, (B) TiO2(D);TiO2(P)/Dye/CuI. The results presented above clearly indicated that the presence of a compact TiO2 layer increases the solar cell performance. It was observed that the variation of thickness and resistance of the compact TiO2 layer results in change in both Isc and Voc. The optimum resistance and thickness were found to be ~ 100 k and ~ 2 m respectively. As the resistance increases above ~ 100 k, Isc begins to decrease while Voc remains almost the same value. The possible explanation could be that as the resistance and thickness increases, the compact layer itself acts as a barrier for electron flow and hence charge recombination increases. The decrease in compact layer thickness and resistance i.e. electrode with ~ 75 k resistance and ~ 1.5 m results in decrease in both Isc and Voc and the SEM images shown in Fig.1 justifies the above results. As shown in Fig.1, the voids spaces are clearly noticeable for SEM image of ~ 50 k and no voids spaces are clearly noticeable for ~ 100 k resistance TiO 2 compact layer. The void space present in 1 mm thin film (~ 50 k) may get filled with CuI and could act as short circuit paths in DSSCs resulting in lower Isc and Voc for the solar cells constructed with those films. However, for ~ 100 k resistance electrode, void spaces are not observed, probably due to filling of void spaces by the smaller amorphous TiO 2 particles resulting in blocking the short-circuit paths. However, the void space cannot be filled indefinitely with a thicker layer of TiO 2 as it leads to increase the resistance of the barrier. Therefore, we assume that the optimum resistance and thickness is the results of two competing effects of voids filling and barrier resistance. It was noticed that both the efficiency and the fill factor increase as the incident light intensity decreases. At the light intensity of 100 m -2, the efficiency is 1.9% compared to the 1.7% at illumination intensity of 1000 m - 2. This is the general behavior of solar cells with short-circuit paths and these recombination 32

losses could be either due to recombination via void spaces or due to surface recombination 2,14. However, the efficiency difference with the variation of light intensity reported in this article for the electrode TiO 2 (D)/TiO 2 (P)/Dye/CuI is less than the efficiency at different light intensities reported in literature 2, 14, suggesting that the short-circuit paths have been reduced drastically. e - D * ITO Pt IT O D/D - h+ electrode Dense CuI TiO 2 PorousTiO 2 (a) TiO 2 TiO 2 Dye CuI Dense Porous (b) Figure 5. (a) Schematic diagram illustrating the structural morphology of the DSSC of TiO2(D);TiO2(P)/Dye/CuI, (b) An energy level diagram showing the relative positions of the bands of TiO2, CuI and ground and excited energy levels of the dye. Schematic diagram illustrating the structural morphology, energy level diagram showing the relative positions of the TiO 2, dye, CuI are shown in Fig.5 and the function of the compact TiO 2 layer can be explained as follows. As shown in Figure 5, the electrode was consisting of both dense and porous TiO 2 films. The dye was mainly adsorbed on the porous TiO 2 layer, which was perfectly separated from the conducting glass by the dense TiO 2 film. As Ru-dye was coated mainly on the porous TiO 2 layer, the photocurrent generation could occur mainly via the excitation of dyes of the porous TiO 2 layer. Photoexcited dye at the porous TiO 2 surface injects an electron into the CB of TiO 2 and a hole is transferred to CuI. The electron crosses to the CB of dense TiO 2 layer traversing through the porous TiO 2 layer. The CB position of the compact TiO 2 layer was found to be situated below or close to the CB position of porous TiO 2 layer. Therefore, the band energies facilitate the crossing of an electron from the CB of porous TiO 2 layer to the CB of dense TiO 2 layer leading to well separated electron and hole minimizing charge recombination. However, the major problem in DSSC is the short-circuiting due to penetration of CuI and makes direct contact with the conducting glass. The dense TiO 2 layer acts as a barrier for penetration of CuI into conducting 33

glass and short-circuiting. However, thickness and the resistance of the barrier layer were found to be the crucial parameters when fabricating the electrodes for solid-state dye sensitized solar cells. The highest solar cell efficiency was observed when the thickness and the resistance of the dense TiO 2 layer were ~ 2 m and 100 k respectively. Decrease in thickness/resistance causes short-circuiting problem while increase in thickness/resistance causes movement of photo-injected electrons more difficult leading to poor cell efficiency. However, the electrode with a dense TiO 2 film having optimum thickness and resistance provides opportunity to modify the properties of the second porous layer very easily for DSSCs to optimize the Voc and Isc. In addition, fabrication of such electrodes is much easier than the earlier reported methods 2,10. Preliminary results indicated that the coating of porous ZnO or SrTiO 3 layer on dense TiO 2 layer leads to higher Voc and Isc. 4. CONCLUSION According to the results presented above, efficiency of the DSSC with the electrodes consisting of both dense and porous films is higher than that of DSSC made entirely of the dense films while DSSC made entirely from the porous TiO 2 film or dense film with low resistance/thickness showed negligible photocurrent and photovoltage. The higher efficiency was originated as a result of the dense TiO 2 layer prevents short-circuiting problem, while the porous layer enhances the dye adsorption amount. The thickness and the resistance of the dense TiO 2 layer were found to be the major factors, which determine the overall cell performance. The dense TiO 2 layer with the correct thickness and the resistance provides opportunity to modify the properties of the second porous layer very easily for DSSCs to optimize the Voc and Isc. REFERENCES 1. B.O Regan, M.Gratzel, Nature 353(1991) 737. 2. K.Tennakone, G.R.R.A.Kumara, I.R.M.Kottegoda, K.G.U.Wijayantha, V.P.S. Perera, J. Phys. D: Appl. Phys. 31(1998)1492. 3. B.O Regan, D.T.Schwartz, J. Appl. Phys. 80(1996)4749. 4. K.Tennakone, G.R.R.A.Kumara, K.G.U.Wijayantha, I.R.M.Kottegoda, V.P.S.Perera, G.M.L.P.Aponsu, J. Photochem. Photobiol. A. 108(1997)175. 5. M.Matsomuto, H.Miyazaki, K.Matsuhiro, Y.Kumashiro,Y.Takaoa, Solid state Ionics 89(1996)263. 6. J.Kruger, R.Plass, Le Cevey, M.Piccirelli, M.Gratzel, Appl. Phys. Lett. 79(2001)2085. 7. U.Bach, D.Lupo, P.Comte, J.Moser, F.Weissortel, J.Salbeck, H.Spreitzer, M.Gratzel, Nature 395(1998)583. 8. W.Kubo, T.Kitamura, K.Hanabusa, Y.Wada, S.Yanagida, Chem. Comm. 374.(2002) 9. N.Papageorgiou, Y.Athanassov, M.Armand, P.Bonhote, H.Pettersson, A.Azam, M.Gratzel, J. Electrochem. So. 143(1996)3099 34

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