04/ 05 / 17 AddUp : solutions industrielles «clé en main» et personnalisées en Fabrication Additive Métallique JOURNEE DE RAFAM à Saint-Etienne Maria AVERYANOVA maria.averyanova@addupsolutions.com
ADDUP: JOINT VENTURE MICHELIN & FIVES GROUPS Engineering group of industrial machinery and equipment World tire leader April-1, 2016 Develops and offers complete industrial metal 3D printing solutions 2 AddUp overview
FIVES GROUP MICHELIN GROUP INDUSTRIAL EXPERIENCE IN METAL AM + SATISFIED AND SUCCESSFUL END-USER IN METAL AM NEW INNOVATIVE PRODUCT (TIRES) WITH OUTSTANDING PERFORMANCES 3 AddUp overview
INDUSTRIAL REQUEST Time to market Innovative product (tire) Cost savings SOLUTION: Additive Manufacturing! 4
ADDITIVE MANUFACTURING: VALUE CHAIN Idea Product R & D Qualification Design Post processing Material Technology Process parameters/material optimization Samples characterization Software 5
VIDEO MICHELIN GRIP 6 AddUp overview
TIRE MOLDS TODAY Michelin has been working on additive manufacturing technology since 2000 for the industrial manufacturing of mold parts or complete molds: About one Million parts per year Workshop 24/7 7 AddUp overview
RESULT: HIGH ACCURACY AND RESOLUTION PARTS Parts: small parts of 0.4 mm thickness Tolerances : tight tolerance Quality: high mechanical, dimensional and microstructural quality High Accuracy : no post processing Repeatability: according to industrial need Robustness of the whole process : value chain Serial parts production 24h/7days A 3D-printed mold for the Crossclimate tire. (Image courtesy of Michelin) 3D-printed sipes for Crossclimate tire. (Image courtesy of Michelin)
ADDITIVE MANUFACTURING: LONG LASTING PERFORMANCES OF TIRES 2014 2015 «Premier» «Cross Climate»
AddUp SOLUTIONS 10 AddUp overview
ADDUP OFFER 1. «Machine»: Development, manufacturing and commercialization of Metal 3D Printers FormUp350 FlexCare System New machines 2. «Parts»: Parts manufacturing design and co-design for AM, topological optimization, new functionnalities 3. «Services»: consulting, training 11 AddUp overview
CUSTOMIZED Solution ADDUP SOLUTIONS FormUp 350 AddUp FlexCare 12
FORMUP 350 AddUp - FormUp 350 Capacity : 350 x 350 x 350 mm Laser : 500 W 1 Laser (2 lasers in option) Optical system : Scanner 3D Gas : Argon / Nitrogen 300 ppm Layers : Bi-directionnal Powder : Flowbins Plate pre-heater : 250 C (500 C option) 13
AddUp: 100% RESPECT HSE RULES Risks analyses : Different risks evaluation Individual protective equipment Special requirements for industrial environment Control and check of the environment Waste control and management Medical surveillance 14
AddUp: 100% RESPECT HSE RULES Risks analyses : Different risks evaluation Individual protective equipment Special requirements for industrial environment Control and check of the environment Waste control and management Medical surveillance Working conditions with 100% respect of Health, Safety & Environment rules + AddUp FlexCare system 15
ADDUP FLEXCARE SYSTEM Transportable HSE system 16
ADDUP MATERIALS Stainless steel 316L Maraging steel 18Ni300 Inconel 718 Titanium alloy Ti6A4V Aluminum alloy AlSi10Mg More powders are under R&D development 17
MATERIAL CHARACTERIZATION: 18Ni300 Chemical composition of 18Ni300 steel, wt% Fe Ni Co Mo Al Cr Residuals Bal. 17-19 8,5-9,9 4,5-5,2 0,05-0,15 0-0,3 1 Particle size and size distribution D50=8-9 µm Morphology As-built Mechanical properties Horizontal Vertical Ultimate tensile strength, [MPa] 1120±5 1100±5 Yield strength, [MPa] 1020±5 1035±5 Elongation at break, A [%] 10±1 9±1 Hardness, HV1000 372±12 Hardness, HRC 38±1,5 Optical image of as-built part (martensitic α-phase) 18
APPLICATIONS Tooling and injection molding Aerospace and aviation Automotive industry Energy Medical Design 19
Industrial need: INDUSTRIEL CASE STUDY: HOOP TOOL To create an industrial material deposition process hoop tool Maximum material weight resistance 500gr Metal material (no special requirements) Mechanical resistance to manuel handling and schoks Objective: Find the best industrial manufacturing process: price, performances, delivery time 2 Identified technologies Composite material manufacturing Metal Additive Manufacturing by AddUp Results: Delivery time : fast (several days) Cost reduction : costs are lowered by 60% Performances : fulfill industrial requirements. Hoop tools are applied in industrial context 20
Global Additive Solutions: Solutions Additives Globales - *AddUp, une marque de Fives Michelin Additive Solutions Thank you for your attention! Rapid 3D EVENT in PITTSBURGH : Booth N 1339 FIVES MICHELIN ADDITIVE SOLUTIONS 5 rue Bleue Zone Industrielle de Ladoux 63118 Cébazat - France Tel: +33 (0)4.73.15.25.00 contact@addupsolutions.com