SHIPPING 4.0: LEVERAGING INDUSTRY 4.0 AT SEA DIGITAL SHIP ISHIPPING : COPENHAGEN, MARCH 1-2, 2017 Ørnulf Jan Rødseth MSc Senior Scientist, SINTEF Ocean AS General Manager, Norwegian Forum for Unmanned Ship
SINTEF Ocean From January 2017, a merger of: - MARINTEK - SINTEF Fisheries and Aquaculture - SINTEF Environmental Chemistry 2
Processing industry Fisheries Offshore wind Environmental technology Aquaculture New marine resources Oil and gas Subsea Maritime
The fourth shipping revolution is on 1800 1900 1970 2010 4 1. Mechanized Power 2. Mass Production 3. Computerized Control 4. Cyber- Physical Systems +++
Industry 4.0 Big Data Analytics Robotics - Autonomy Augmented reality Simulation Cyber-physical systems System integration Cloud computing Internet of Things (IoT) Cyber Security Adaptedfrom Deloitte, BCG, ISA Internet of Services Additive manufacturing 5
Shipping 4.0: Similar, but not identical MANAGEMENT HQ PERFORMANCE TCI Efficiency SHIP TCI Balance TCI Degradation Ship Performance Registrations Report: Performance Assessment / Support TeCoMan Internet of Services at Sea Robotics and Autonomy Cyber Security Simulation and Optimization Shipping 4.0 Crewing Reporting Infotainment Accomodation Energy Performance Safety management monitoring Management ISC Integrated Ship Control (ISC) Process Safety Navigation Automation Fire alarm INS ECDIS Engine Cargo Instrument Open system integration Augmented reality Internet of Things at Sea Computation Data Analytics Cyber- physical systems SINTEF Ocean 6
Differences? Big Data Analytics Robotics and Autonomy Augmented reality Simulation and Optimization Crewing Reporting Infotainment Computation Accomodation Energy Performance Safety management monitoring Management ISC Integrated Ship Control (ISC) Process Safety Navigation Automation Instrument Fire alarm INS ECDIS Engine Open system integration Cargo Cyber- physical systems Cloud computing 7 MANAGEMENT HQ PERFORMANCE TCI Efficiency SHIP TCI Balance TCI Degradation Ship Performance Registrations Report: Performance Assessment / Support Internet of TeCoMan Services at Sea Additive manufacturing Cyber Security Internet of Things at Sea
This is also part of more general digitalization Shipping 4.0 Connected and Automated Transport Digital Class and Administration
Application Technology Enabling Technology Standards Technology ISC Process Instrument Safety Fire alarm Crewing Energy management Navigation INS Reporting Performance monitoring ECDIS Engine Infotainment Accomodation Safety Management Integrated Ship Control (ISC) Automation Cargo 9
Cyber security Shipping is dependent on digitalization Many types of attacks, e.g. Onboard data systems Communication Malware / Government backdoor GNSS Spoofing ISC Process Instrument Safety Fire alarm Crewing Energy management Navigation INS Reporting Performance monitoring ECDIS Engine Infotainment Accomodation Safety Management Integrated Ship Control (ISC) Automation Cargo University of Texas at Austin 10
Open System Integration Land Internet Integrated Ship Control (ISC) Process Safety Cargo Crewing Energy management Navigation Reporting Performance monitoring Safety Management Infotainment Accomodation Automation Owner Manager Charterer Authorities Systems Instrument Fire alarm RADAR INS ICS Engine Cargo VHF Data Exchange System - VDES 11
Internet of Things at Sea 12 Connectivity on board Large ships and distances Harsh climatic conditions Steel hinders wireless Connectivity ship- shore - satellite Bandwidth Latency Ships as part of e- navigation system VDES, Virtual AtoN, VTS control
Application Technology Enabling Technology Computation Standards Technology ISC Process Instrument Safety Fire alarm Crewing Energy management Navigation INS Reporting Performance monitoring ECDIS Engine Infotainment Accomodation Safety Management Integrated Ship Control (ISC) Automation Cargo 13
Augmented reality Ulstein Bridge Vision Obvious uses in navigation, ECDIS is already overloaded Improved visualization of fairway Ice navigation Also usages for non- SOLAS Design and training engine etc. 14
Cyber- Physical Systems Ship equipment get their own intelligence Deck equipment can be connected Cargo may also be monitored and controlled 15 Port equipment can be integrated in ship control
Data analytics AIS data analysis (Volume) Ship performance analysis (Veracity) Rotating equipment analysis (Velocity) 16
Application Technology SHIP Ship Performance Registrations MANAGEMENT HQ PERFORMANCE TCI Efficiency TCI Balance TCI Degradation Report: Performance Assessment / Support TeCoMan Enabling Technology Computation Standards Technology ISC Process Instrument Safety Fire alarm Crewing Energy management Navigation INS Reporting Performance monitoring ECDIS Engine Infotainment Accomodation Safety Management Integrated Ship Control (ISC) Automation Cargo 17
Simulation and optimization Operational planning and execution Short term: Weather, Traffic Longer term: Route and cargo optimization Fleet composition and deployment Ship design and optimization 18
Internet of services at sea Kvitsøy VTS Single point Of reporting More and more services are performed on shore Route planning/optimization e- Navigation procedures Monitoring and maintenance planning Performance monitoring commercial and technical SHIP Ship Performance Registrations MANAGEMENT HQ PERFORMANCE TCI Efficiency TCI Balance TCI Degradation And in the future? Report: Performance Assessment / Support TeCoMan 19 Remote engine room Remote pilotage Remote bridge Financial s s e c e ro P SPI KPI r e m s to u C PI g in rn a e L Aggregated indexes for external communication E S H Others Extended Balanced Score Card for internal improvement Corporate measuremen ts
Robotics and autonomy Robotics: DP, mooring and more Small automated barges Coastal short sea Larger sea going ships http://mampaey.com 20
Towards the future MUNIN concept study Rolls Royce AAWA Kongsberg Hrönn DNV GL ReVolt Cooperation forums 21
Importance of data management through life cycle Shipping 4.0 Applications Ship Design Systems Design Operation Improve Shipping 4.0 Information Infrastructure 22
Which require standards! Shipping 4.0 Applications Ship Design Systems Design Operation Improve Shipping 4.0 Information Infrastructure International standards 23
And appropriate ownership of data Shipping 4.0 Applications Ship Design Systems Design Operation Improve Shipping 4.0 Information Infrastructure International standards 24
Importance of standards IEC 61162-1/2 device(s) 450-Node w/ SNGF IEC 61162-460 network Other Wireless Networks 460-Wireless gateway 450-Node 460-Node Controlled network Uncontrolled network 460-Switch 460-Switch 460-Switch 460- Forwarder Uncontrolled network 460- Gateway System Management Function Network Monitoring Function 460-Node Other 460-Network Other Uncontrolled networks (off ship) IEC 61162-450 and - 460 25 ISO 19847 / 19848 Shore systems E-mail server FTP server HTTPS server Other transfer systems Ship-shore communication systems Manufacturer specific part of ICS Not covered by standard. ICS IEC 62940 Standard interfaces of ICS SMTP IMAP On-board data provider (e.g. Route plan) On-board data consumer (e.g. Charts)
Conclusions Shipping 4.0 is coming! Based on Industry 4.0, but adapted to shipping. Technology and application development is ongoing. And then, full speed ahead! Critical need for standards. Critical need for ownership clarification. 26
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