Cold Storage Controlled Environments Solutions designed for the most demanding Controlled Environments
Cold Storage Finishes Kingspan Controlled environments take many different forms and the performance and functionality will depend on the requirements of the specific project. The internal environment of the project will be subjected to a variety of conditions which may affect the performance of materials and systems. The corrosive factors of an internal environment are determined by the presence of corrosive chemicals and / or micro-organisms in the internal atmosphere, relative humidity and also by the frequency of cleaning, aggressiveness of the cleaners, degreasers and sanitizers and method of cleaning. Kingspan coatings are designed specifically for temperature controlled environments. Each coating has particular properties suited to different environments and it is therefore important to choose the right coating to meet the appropriate classification of corrosive environment and type of activities. Corrosiveness Factors 1. C1 Very Low: Dry environment with no attack from corrosive chemicals and / or micro-organisms. Routine cleaning (not more than once a month) using neutral cleaning agents. 2. C2 Low: Environment where condensation may occur, with no attack from corrosive chemicals and/or micro-organisms although the walls may occasionally be splashed with slightly corrosive liquids. Routine cleaning (not more than once a month) using neutral cleaning agents. 3. C3 Medium: Environment with frequently high humidity and where corrosive chemicals and / or micro-organisms are present. Non-intensive cleaning (not more than once a week) using higher ph cleaning agents. 4. C4 High: Environment with constant high humidity and where high concentrations of corrosive chemicals and/or microorganisms are present. Intensive cleaning (not more than once a day) using higher ph cleaning agents (ph 5-9). 5. C5 Very High: Environment with permanent condensation and where high corrosive chemicals and / or microorganisms are present. Intensive cleaning (not more than once a day) using higher ph cleaning agents (ph 5-9). Corrosiveness Inspection Frequency C1 Very Low Annually C2 Low Annually Type of Application Dry packaged cold storage, docks, locker rooms, toilets, offices, shops. Storage, sorting and packing of fruit and vegetables, storage of packaged meat and dairy products. Kingspan SMP Kingspan PVC Kingspan FRP Kingspan Stainless Steel Yes Yes Yes Yes Yes Yes Yes C3 Medium Every 6 months Food production and preparation areas, dry process, ice cream production, butter production, breweries, dairies, wine cellars, processing of precooked foods, baking facilities Yes Yes Yes C4 C5 High Very High Every 3 months Every 3 months Wet process industrial kitchens and cooking, storage of unpacked fish, cheese, meat cutting, scalding and evisceration Primary live rooms, rendering, picking, cooking, preparation of marine products Yes Yes Yes *Buildings may contain areas where different conditions apply and must be considered separately if they have different corrosive environments. This table is provided for general guidance only. For more information about the effects of various chemicals on the coatings please contact your Kingspan Sales Rep of Kingspan Technical Services. 2
SMP SMP Coating SMP is a chemically inert Silicon polyester paint, applied to pre-treated metal, and specifically developed for controlled environments. Characteristics Food safety suitable for surfaces immediately behind food preparation, processing surfaces or equipment. Easy to clean. Resistant to staining, mold growth and surface extraction. Excellent robustness. Excellent chemical and humidity corrosion resistance. Topcoat Primer Pre-Treatment Metal Substrate Non-toxic. Resistant to impact and surface wear. ANTI-Microbial PVC ANTI-Microbial PVC Coating AM-PVC is a chemically inert Anti-Microbial polymer film, laminated to pre-treated metal, and specifically developed for controlled environments. Characteristics Food safety suitable for surfaces immediately behind food preparation, processing surfaces or equipment. Easy to clean. Resistant to staining, mold growth and surface extraction. Excellent robustness. Excellent chemical and humidity corrosion resistance. PVC film Adhesive Pre-Treatment Metal Substrate Non-toxic. Resistant to impact and surface wear. 3
SS 304 Finishes SS 304 is chemically inert, crevice free austenitic stainless steel, specifically developed for controlled environments and high corrosive environments. Characteristics Stainless Steel Food safety - suitable for slaughter houses, mushroom cultivation, cooking rooms, drying rooms for cheese, laboratories for bread making. Easy to clean. Food certificate available on request. Excellent chemical and humidity corrosion resistance. Non-toxic. Primer 2B unpolished Line brushed Pinpoint finish 4
KSFRP Finishes FRP Coating Food related facilities require extremely stringent standards for health and safety; and must comply with HACCP and other governing regulations to ensure proper wash down procedures are followed in order to prevent any outbreaks of bacteria. To help buildings comply to these regulations, Kingspan have introduced Factory adhered FRP and Sealant system, FRP, a laminated Fiberglass Reinforced Plastic (FRP) for lining the interior of the insulated metal panels. Combined with our joint product, this lining protects the metal panel and enables the interior of the panel to withstand extreme wash down procedures and has superior dent resistance. Characteristics Food safety suitable for surfaces immediately behind food preparation, processing surfaces or equipment. Easy to clean. Resistant to staining, mold growth and surface extraction. Excellent robustness. Excellent chemical and humidity corrosion resistance..090 FRP Adhesive Pre-Treatment Metal Substrate Non-toxic. Resistant to impact and surface wear. Test Procedure Results Flexural Strength ASTM D790 13.3 X 10 3 Psi Flexural Modulus ASTM D790 14.0 X 10 5 Psi Tensile Strength ASTM D738 6.3 X 10 3 Psi Tensile Modulus ASTM D738 7.7 X 105 Psi Barcol Hardness ASTM D2583 50 IZOD Impact Strength ASTM D256 12 ft.lb/in Coefficient of Linear ASTM D696 1.4 X 10-5 Thermal Expansion Water Absorption ASTM D570 0.5% Taber Abrasion Resistance Taber Test: (cs-17 wheels, 1000 g. wt., 25 cycles) 0.04% Thickness 0.09 Flame Spread and ASTM E84 Class A rated: Smoke Developed F.S. = 20; S.D. = 100 Chemical Resistance 10% Sodium Chloride No effect 10% Sodium Hydroxide No effect 5% Sodium Hypochlorite No effect FOODsafe Developed as part of our line of products, Kingspan offers a fully tested seamless Foodsafe seal for use in our KSFRP system. 5
KSFRP Data Sheet Partition/Ceiling System Product Specification Panel Lengths: 8-0 to 52-0 Panel Joint: Symmetrical double tongue and groove castellated joint Application: Vertical - full or partial length coverage ; single or double sided Cover Widths: 45 Panel Thickness: 2 3 /4 3 4 5 6 R-value: Exterior Face: Interior Face: Reveal Options: Finish: 7.2 per inch per ASTM C518 @ 75 F 8.25 per inch per ASTM C518 @ 35 F Non-profiled, embossed (pre-painted steel for partial height applications) Non-profiled, embossed (pre-painted steel for partial height applications) Standard 1 /8 vertical application Class A Low Flame 0.90 Fiberglass Reinforced Plastic (FRP) Opaque White Interior Face FRP 2 3 /4-6 Exterior Face 45 Coverage (1,143mm) FRP (Double-sided optional) Introducing the KS45 FRP panel, this panel system has been specifically designed and developed as a Kingspan finish to meet USDA and CFIA mandates for void free applications of Fiberglass Reinforced Plastic, FRP - for use in food manufacturing and processing environments resulting in a clean durable finish for the already high performance properties of Kingspan PIR insulated metal panel. Panel Design KS45 FRP factory bonded FRP panels offer consistent performance with a durable scratch and dent resistant surface chemically bonded to the Insulated panel free of voids. Class A 0.90 FRP with full height to partial height coverage. Customer Options Choose from embossed or non-embossed smooth in Opaque White. USDA or CFIA grade sealant or PVC trims available. Applications KS45 FRP factory bonded FRP panels are suitable for use as wall and ceiling panels in food processing, production and ready to eat packaging facilities where sanitation is of utmost importance. The tight 3 /16 joint provides a clean low maintenance surface. 6
CLEANtech Kingspan offers a fully tested seamless Cleantech sealant for use in our Systems. This product is for use as part of the KSFRP System and all Kingspan metal coated finished products for a complete application to be considered a seamless FOODsafe joint in both appearance and performance. Cleantech is available in both a Flex and Monolithic applications providing a seamless and durable wall assembly. Fully Tested to ASTM D3163-01, Standard Test Method for Determining Strength of Adhesively Bonded Rigid Plastic Lap-Shear Joints in Shear by Tension Loading ASTM C793-05, Standard Test Method for Effects of Laboratory Accelerated Weathering on Elastomeric Joint Sealants. Additionally, passing an aggressive efreeze / Heat Cycle with humidity ranging from 20 to 100% and accelerated aging process for harsh environments across a range of temperatures and humidity, proving its ability in performance. Temperature resistance -40 F (-40 C to +90 C) Application temperature 41 F to 95 F (+5 C to +35 C) CLEANtech Semi-Flush Profiles PVC Coving Profile PVC internal corner coving has been designed to be fixed to a 3-way corner profile and to interface with a 55mm radius PVC or 45mm radius aluminium coving profiles. PVC covings have soft edges at the wall panel junction and are available in Imperial White finish. Installation Corner caps are fixed to the ceiling panels with self-tapping screws. PVC covings cannot be sealed to panels. Part Reference Weight 55mm radius PVC coving profile 0.67 kg/m Internal corner to suit 55mm radius PVC coving 275g each Available Lengths Standard length: 4.0 metres. 55mm Radius PVC Coving 55mm Radius PVC Internal PVC Internal Corner Coving PVC Internal Corner Detail 70mm Corner 40mm 78mm 40 mm 70 mm R55mm R5mm 7
Kingspan USA Deland, FL; 386-626-6789 Modesto, CA; 209-531-9091 Kingspan Canada Caledon, ON; 905-951-5600 Langley, BC; 604-607-1101 Email: coldstorage@kingspanpanels.com www.kingspanpanels.us / www.kingspanpanels.ca Care has been taken to ensure that the contents of this publication are accurate, but Kingspan Limited and its subsidiary companies do not accept responsibility for errors or for information that is found to be misleading. Suggestions for, or description of, the end use or application of products or methods of working are for information only and Kingspan Limited and its subsidiaries accept no liability in respect thereof. Issue 2-07/16