PRODUCT CATALOGUE Aluminium Extrusion
COMPANY PROFILE Established in August 2016, P.K. Metal Industries is the industrial brain child of Mr.Vishal Gaur. A civil engineer who completed his education at North cap University (previously known as ITM), he has over 6 years of experience working for parent companies in the field. He aims to revolutionise this industry with both knowledge and technology by applying his experience to create new and better opportunities for everyone. The efficiency of this enterprise can be experienced when you understand the technology and of the machinery used. For the first time MICO manufactured 900 Metric ton hydraulic press has been introduced into the manufacturing system. The results this machinery provides is outstanding and far superior to any other available in today s market scenario. This machine holds a capacity to produce 200-225 Metric tons per month. From quality control to maintaining international standards the clientele of P.K. Metal Industries are receiving the best products available in the market today. 01 P.K. Metal Industries
CHEMICAL COMPOSITION OF WROUGHT ALUMINIUM AND ALUMINIUM ALLOYS Iron New Old Aluminium Copper Magnesium Silicon Manganese Zinc TI and for other Grain Refining Elements Chromium Remarks 19000 E1C 99.0 min 0.1-0.5 0.6 0.1 - - - Ti+V=0.07 Total impurities=1.00 19500 19501 E1B E1E 99.5 min 0.05-0.3 0.4 0.05 - - - Ti+V=0.07 Total impurities=0.50 52000 NE4 Remainder 0.1 1.7-2.6 0.6 0.5 0.5 0.2 0.2 0.25 Cr+Mn=0.5 53000 NE5 Remainder 0.1 2.8-4.0 0.6 0.5 0.5 0.2 0.2 0.25 Cr+Mn=0.5 63400 HE9 Remainder 0.1 0.4-0.9 0.3-0.7 63401 E91E Remainder 0.05 0.4-0.9 0.3-0.7 64430 HE30 Remainder 0.1 0.4-1.2 0.6-1.3 65032 HE20 Remainder 0.15-0.4 6061 Remainder 0.15-0.4 0.7-1.2 0.4-0.8 0.8-1.2 0.4-0.8 6005 Remainder 0.1 0.4-0.6 0.6-0.9 6060 Remainder 0.1 0.35-0.6 0.3-0.6 6066 Remainder 0.7-1.2 0.8-1.4 0.9-1.8 0.6 0.3 0.2 0.2 0.1 0.5 0.03 0.1 0.1 0.03 Others 0.03 Each total 0.1 0.6 0.4-1.0 0.1 0.2 0.25 0.7 0.2-0.8 0.2 0.2 0.15-0.35 Either Mn or Cr shall be present 0.7 0.15 0.25 0.15 0.04-0.35 Others each 0.05 total 0.15 0.35 0.1 0.1 0.1 0.1 Others each 0.05 total 0.15 0.1-0.3 0.1 0.15 0.1 0.5 Others each 0.05 total 0.15 0.5 0.6-1.1 0.25 0.2 0.4 Others each 0.05 otal 0.15 64423 Remainder 0.5-1.0 0.5-1.3 0.7-1.3 6082 Remainder 0.1 0.6-1.2 0.7-1.3 0.8 1 0.5 0.40-1.0 0.2 0.1 0.25 total 0.15 Note : 1 *Titanium and / or other grain refining elements and / or chromium may be present at the option of the supplier provided the total content does not exceed 0.3 percent 2.Compositon limits are in present maximum unless shown otherwise. P.K. Metal Industries 02
METALLURGICAL AND MECHANICAL DATA AND TOLERANCE IS India (new) (BS) U.K or I.S (old) ALLOY EQUIVALENTS TABLE (AA) USA (AICAN) Canada DIN Germany ASTM (JIS) Japan (AFNOR) France 19500 E1B 1050 or 1060 1S A1 99.5 99.6 A Al-1 A-5-19000 E1C 1100 2S A1 99.0 99.0A Al-3 A-4 A-2 19501 E1E EC CISDIA E-A1 99.5 EC Al-1 - - 63401 E91E 6101 D50S E-A1 mg Si-0.5 Russia GS 10B - - - 52000 NE4 5052 M57S AIMg2 GR 20A A2-Sl A-G3 AM 53000 NE5 5086 54S AIMg3.5 GM 40A - - - 63400 HE-9 6063 50S AIMg Si 0.5 GS 10A A2-S5 A-SG - 65032 HE-20 6061 65S AIMg Si Cu GS 11A A2-S4 - - 64430 HE-30 6351 B51S AIMg Si 1 6351-6081(NP) - 64430 HE-30 6082 B51S AIMg Si 1 6082-6081(NP) - - - - - 62400-6005 C51S - 6005 - - - 64423 - - C62S - - - - - TEMPER DESIGNATION TABLE INDIA OR UK U.S.A Or Canada ISO TEMPER Description of designation 0 0 0 Annealed M F F As fabricated,as manufactured or as cast - T TD Solution heat-treated, and cold worked W T TB Solution heat-treated, naturally aged and amenable to artificial ageing P T TE Artifically aged or precipitation heat-treated WP T TF Solution heat-treated and precipitation heat- treated H-21 H-1 H2A H1 Strain hardened to specified strength H-22 H-32 H2B H3B 1/4 Hard stabilized H-24 H-34 H2D H3D 1/2 Hard stabilized H-26 H-36 H2F H3F 3/4 Hard stabilized H-28 H-38 H2H H3H Fully Hard, stabilized 03 P.K. Metal Industries
GENERAL INFORMATION ABOUT CATALOGUE The sections shown in this catalogue are considered standard for which dies are available with us on the date of publication and are available to customers without die charges. We are continually adding to the range of extrusion dies. If the particular section, required by you, is not given in the catalogue, please write to our Works/Branch Offices to meet your specific needs. To avoid confusion and delay in the processing of enquiries and execution of orders, correct and detailed information about the desired sections are required. All the Standard Sections given in the catalogue are generally available in alloy 63400 & Temper WP (HE 9 WP) -(IS-733 & IS-1285). Extrusions in alloys other than these would be subject to special enquiry. Please note that the sections are arranged in the increasing order of dimensions. For locating the specific Section number, refer to Index. ABOUT EXTRUSION Extrusion is a modern and very versatile method of forming Aluminium. The aluminium logs, after casting to the specified alloy are fed into the continuous log homogenizing furnace wherein it is heated to a desired temperature. The logs are then fed into hot log shear where the logs are sheared to required size billets. These are pushed under tremendous pressure, applied by a hydraulic ram, through a shaped aperture in a steel die. The die aperture may have almost any imaginable contour, thereby making it possible to produce infinite shapes and the cross sections can be sawed to the required lengths. It is possible to control the finish of the extruded sections to such a degree, during its passage through the steel die, that no further finishing maybe necessary, and if required, the part may be anodized straight away into attractive colors for higher consumer appeal. PHYSICAL PROPERTIES OF ALUMINIUM Specific Garvity-2.70 Electrical Conductivity-53 to 62% IACS Co-efficient of linear expansion-22x10-4 mm/mm/oc Thermal conductivity (at 20 oc)-2.850 micro-ohm (for EC-0) Modulus of Elasticity-7 x 106 kg/cm2 P.K. Metal Industries 04
GENERAL INFORMATION PK.METALS EXTRUSIONS MAXIMUM CIRCUMSCRIBING CIRCLE SIZES: Solid shapes -305mm. Hollow shapes-175mm. Round Tubes-205mm. Rectangular Tube-225x50mm. MANUFACTURING TOLERANCES: Extrusions are supplied to standard commercial tolerances. Special tolerances are subject to individual enquiry. LENGTH: Unless requested for other exact lengths, material will be supplied in 3658mm (12 feet) standard length. Tolerance +/-5mm WEIGHT: The weights kg/m given in catalogue are the nominal weights. In practice, tolerance, alloy and such other factors will affect the final weight and a normal variation of + or 10% should be expected. WEIGHT CALCULATION: Section weight-kg/m=section Area(mm2) x 0.0027 HOW TO ORDER To avoid misunderstanding and delay in the execution of orders the following procedure is recommended: a) State P.K. Metals No. and Drawing No. b) Alloy & Temper c)length in mm d)quantity Required (Min.Order Qty Should be 500 kgs) e) Tolerance and details of mating or interlocking involved, if any. f) Whether approval of section Drawing/Samples necessary. g)mode of packing.(hdpe/wooden Box/stretch wrap) 05 P.K. Metal Industries
B FLAT BARS A P.K. Metal Industries 06
07 P.K. Metal Industries
ROUND RODS C HANDLE D HANDLE P.K. Metal Industries 08
SQUARE BARS 09 P.K. Metal Industries
TOWER BOLT P.K. Metal Industries 10
SQUARE TUBE RECTANGULAR TUBE 11 P.K. Metal Industries
ROUND TUBE FLUTED TUBE P.K. Metal Industries 12
SINGLE PARTITION DOUBLE PARTITION 13 P.K. Metal Industries
DOOR MIDDLE SINGLE DOOR MIDDLE DOUBLE P.K. Metal Industries 14
DOOR VERTICAL DOOR TOP-BOTTOM 15 P.K. Metal Industries
CORNER PROFILE SAMOSA PROFILE STRUCTURAL PROFILE PATTAM TUBE/ LEG PARTITION P.K. Metal Industries 16
HANDLE WINDOW SLIDING PROFILE- 18 MM TOP BOTTOM TOP BOTTOM SINGLE LEG INTERLOCK MIDDLE/METTING 17 P.K. Metal Industries
HANDLE WINDOW SLIDING PROFILE- 50X25 MM TOP BOTTOM TOP BOTTOM SINGLE LEG INTERLOCK MIDDLE P.K. Metal Industries 18
2 TRACK TOP WINDOW SLIDING PROFILE- 18 MM 2 TRACK BOTTOM 3 TRACK TOP 3 TRACK BOTTOM 4 TRACK TOP 4 TRACK BOTTOM 19 P.K. Metal Industries
WINDOW SLIDING PROFILE- 75X25 MM HANDLE TOP BOTTOM MIDDLE P.K. Metal Industries 20
3 TRACK TOP WINDOW SLIDING PROFILE- 25 MM 3 TRACK BOTTOM 3 TRACK TOP 21 P.K. Metal Industries
WINDOW SLIDING PROFILE- 30 MM 2 TRACK TOP 2 TRACK BOTTOM 3 TRACK TOP 3 TRACK BOTTOM P.K. Metal Industries 22
2 TRACK TOP WITH PARTITION WINDOW SLIDING PROFILE- 18 MM 2 TRACK BOTTOM WITH PARTITION 23 P.K. Metal Industries
HANDLE WINDOW SLIDING PROFILE- 20 MM TOP BOTTOM MIDDLE P.K. Metal Industries 24
WINDOW SLIDING PROFILE- 20 MM 2 TRACK TOP 2 TRACK BOTTOM 3 TRACK TOP 3 TRACK BOTTOM 25 P.K. Metal Industries
HANDLE MOULDING PROFILE 60X25 MM TOP BOTTOM MIDDLE TOP BOTTOM SINGLE LEG P.K. Metal Industries 26
HANDLE MOULDING PROFILE 80X25 MM TOP BOTTOM TOP BOTTOM SINGLE LEG 27 P.K. Metal Industries
MIDDLE MOULDING PROFILE L TUBE L TUBE P.K. Metal Industries 28
Z LINE CASEMENT WINDOW PROFILE 38 MM Z HOLLOW Z BOX MULLION 29 P.K. Metal Industries
DOMAL SLIDING PROFILE SERIES 27 MM CLIP 2 TR TOP 3 TR TOP P.K. Metal Industries 30
DOMAL SLIDING PROFILE SERIES 27 MM CLIP H BOTTOM TRACK 31 P.K. Metal Industries
Z FRAME FRAME MULLION CLIP CLIP P.K. Metal Industries 32
CURTAIN WALL PROFILE 33 P.K. Metal Industries
CURTAIN WALL PROFILE P.K. Metal Industries 34
LOUVER SECTION SINTEX U FLUSH DOOR CHANNEL 35 P.K. Metal Industries
P.K. Metal Industries 36
HANDLE MOULDING PROFILES 25 MM TOP BOTTOM INTERLOCK 37 P.K. Metal Industries
CASEMENT WINDOW PROFILE 34 MM P.K. Metal Industries 38
CASEMENT WINDOW PROFILE 40 MM 39 P.K. Metal Industries
P.K. Metal Industries 40
SR1 SR3 SR2 SR4 SR5 41 P.K. Metal Industries
SR6 SR7 P.K. Metal Industries 42
1/2 GLASS PROFILE PATTAM PROFILE 43 P.K. Metal Industries
P.K. Metal Industries 44
P K METAL INDUSTRIES 219, Phase 1, HSIIDC Barhi, Sonipat, Haryana 131039 Phone no: 0130 4274719, +91 7535951234 Emil: pkmetalindustries@gmail.com