SINGLE & PARALLEL FERMENTERS/ BIOREACTORS
simply represents the next generation of parallel autoclavable R&D fermenters/bioreactors with a prepacked high tech innovative solutions, ready out of the box at a terrific price. JUPITER typical applications includes the following: Education & Basic research Scale-up and scale-down studies Process development and optimization JUPITER can be used for: Biopharmaceutical Biofuels Food industry Bioremediation Bioplastic Cosmeceutical Nutraceutical WHY TO INVEST IN THIS PRODUCT The best ratio Quality/ Capability/Price on the market Parallel control up to 24 units
Benefits Up to 24 units managed with one HMI with innovative PARALLEL process control LEONARDO: smart controller designed to provide an high level of automated management of the fermentation/ cultivation processes Batch, Fed batch or continous processes Powerful/ Accurate brushless motor, from 1 to 2000 RPM. Online absorbed Torques (Nm) and Power (W) measurements obtaining an indirect density indication of the culture broth. Modbus Digital Hamilton sensors Different gas mixing strategies with up to 5 TMFC LEDA safe sterile sampling system The needle free connector is designed to reduce the risk of contamination during sampling. The sterile combination of a syringe (3-5-10-30 ml) and a non retourn valve guarantee the sterility after sampling until the next use. Safety: pressure releaf valve included in each unit Compact and modular PCS (350x350x350 mm) N.4 assignable Watson Marlow pumps, all speed controlled in entry level 23 (single unit) or 27 (multi system) multi touch HMI Wide range of options, 6 different volumes and 3 different ratio H/D Remote access via PC, tablet/smartphone Remote control for after sale assistance Fully removable and cleanable jacket
Modbus Hamilton sensors Why a digital sensor? Hamilton sensors (including Cell Density) has been integrated into Solaris PCS and Leonardo software giving the user the benefit of having a unique platform. Fully compensated digital sensors, store and transmit all relevant sensor data, including calibration and diagnostic information directly to Solaris Leonardo software. ph The electrolyte of the EasyFerm Bio sensors is prepressurized to prevent the diffusion of sample into the sensor. The Everef-F reference cartridge ensures that the reference electrolyte remains free of silver and precipitation of proteins. do2 The VisiFerm DO is the first optical oxygen sensor with integrated optoelectronics. The visiferm requires less maintenance than a classical oxygen sensor as it does not have a mechanically sensitive membrane or a corrosive electrolyte. ORP life traceability Reducing background noise ON LINE MEASUREMENT OF TOTAL CELL DENSITY The Dencytee sensor performs online measurement of total cell density in solution. The sensor is based on optical density, which measures the turbidity of the cell suspension. The measurement is made at NIR (near-infra red) wavelengths so it is insensitive to changes in media color. All particles and molecules that scatter light at 880 nm will be detected, including living and dead cells as well as cell debris. This measurement is effective after inoculation when cells are expanding quickly but concentrations are low, making capacitance-based readings less reliable. HOW IT WORKS The Dencytee sensor emits light through a 5 mm window onto a light detector. Cells in suspension absorb and scatter light so less light is read by the detector. To compensate, the sensor increases the amount of light emitted by the light source to maintain a constant reading at the detector. By reading the amount of light that is increased at the light source, the Dencytee sensor can measure solutions with high cell densities. ON LINE MEASUREMENT OF VIABLE CELL DENSITY - Simple online measurement of cell growth - Reliable values during the growth phase - Early detection of process deviations LIGHT SOURCE INCREASES INSTENSITY TO COMPENSATE FOR THE TURBIDITY OF THE CELL SOLUTION LIGHT DETECTOR 5 mm WINDOW - Increase yield and lower production costs - Detect changes in cell physiology with frequency scanning - Precisely control harvesting for continuous culturing - Early detection of process deviations The Incyte sensor enables real-time, online measurement of viable cells in solution. The measurement is not influenced by changes in the media, microcarriers, dead cells or debris, and is designed for mammalian cell culture, yeast and high-density bacterial fermentation. Online measurement of viable cells makes it possible to detect events and respond in real time without sampling. The ORP sensor through a pre-pressurized reference electrolyte has a clogfree diaphragm. The sensor ensures a stable measurement signals after steam sterilization, autoclavation and CIP cleanings qith almost drift-free measurement. Conductivity HOW IT WORKS The Incyte measurement principle is based on capacitance. In an alternating electrical field, viable cells PLATINUM ELECTRODES VIABLE CELLS POLARIZED All wetted conductivity sensor parts are FDA approved, can be cleaned easily and withstand CIP cleanings and autoclavations. The sensor shows a very good linearity over a broad measuring range. behave like small capacitors. The charge from these small capacitors is measured by the sensor and reported as permittivity (capacitance per area). ELECTRIC FIELD DEAD CELLS HAVE DEMAGES MEMBRANES AND DO NOT POLARIZED
Leonardo 2.0 GAS MIXING USER-FRIENDLY SOFTWARE Various controller and hardware configurations enable aeration strategies using air, oxygen, nitrogen or a mixture of these to enrich the air. The mass-flow controller allows the exact flow rate control of individual gases. The flexible aeration options integrated in the fermenter/bioreactor permit a wide range of different application giving to this system a substantial versatility. Thermal Mass Flow Controller in entry model Gas mixing through TMFC and solenoid valves or numbers of TMFC Automatic gas mixing algorithms Toro and sintered spargers The software is the user s best friend in experimental design planning and performing trial runs, as well as analyzing and optimizing media and parameters for cultivation. The graphical user interface enables you to select the software functions intuitively. Data extracted are compatible with Windows Excel. However, Solaris has developed a platform where to easily and quickly manage cultivation data. This software is included in the fermenter/bioreactor supply and can be installed on unlimited number of client s PC or laptop. Do it parallel: smarter..faster Leonardo can be used for process development (i.e. time-saving parallel fermentation approaches) Up to 24 indipendent fermentations/cultivations can be carried out simultaneously. S Cube Parallel synoptic. Parallel trends comparison between units, current and old batches. Solaris new modular product design strategy decreases time to market and the number of unique parts in the product architecture increasing the number of product variants. The result is a lean, flexible and smart PCS. Additional parameters in modular external boxes for future PCS upgrade including dco 2, Cell Density, Weight, Peristaltic pumps, ect. Do it wireless! Increased mobility: users can roam around lab or reaching office or home without losing their connection with the running batch.
Data sheet Controls Chiller Vessel Solaris Code Jupiter 2.0 Jupiter 3.1 Jupiter 4.0 Jupiter 6.0 Jupiter 8.0 Jupiter 10.0 Production Code A1 A2 A3 C2 C3 C4 Total Volume (liters) 2,00 3,10 4,00 6,00 8,00 10,00 Ratio D/H 1:2,0 1:2,5 1:3,0 1:2,0 1:2,5 1:3,0 Min. Working Volume (liters) 0,50 0,66 0,60 1,10 1,30 1,50 Max. Working Volume (liters) 1,50 2,25 3,00 4,50 6,00 7,50 Max. temperature 65 C Operating pressure Headplate Ports (14) s lenght (mm) < 0,5 bar ph 225 225 325 225 325 425 do₂ 225 225 325 225 325 425 Dimensions for autoclave (with Condenser) Height (mm) 505 580 655 580 655 760 Diameter (mm) 225 225 225 280 280 280 Design Materials Stirring Drive Power (PN) Impellers Thermoregulation Control Gas Control & Gas Mixing Sparger and overlay Gas Control Gas Mixing (Air,CO 2,O 2,N 2 ) Sparger type Exhaust Peristaltic Pumps Controller Master Control Module HMI with Leonardo software n.1 port, Gas Sparger Input n.1 port, Gas overlay n.1 port, Gas out/condenser n.1 port, Sampling system n.1 port, Harvesting system n.1 port, Temperature sensor n.1 port, multiaddition (4) needle free connectors Borosilicate Glass Jacketed Vessel Borosilicate Glass and AISI 316 L Brushless Motor, Direct Assembly, 1-2000 rpm (bacterial), 1-500 (cell cultures) 208 W Select from: Rushtons impellers, Marine Impellers, Pitched blade PID Control - 0,1 C - Jacketed with electrical heaters and cooling valve TMFC 1TMFC (included in entry level) +4 solenoid valves or + n. of additional TMFC Select from: Toro type (ring), syntered microbubbling both provided with 0,2 µm filter Condenser and 0,2 µm filter from 1 to 24 units - Dimensions Height: 350 mm Largeness: 350 mm Depth: 350 mm 23 for single unit, 27 for multi system parallel n.5 ports, spares, n.1 port, single addition needle free connectors, n.1 port, agitation group up to 4 Watson Marlow 114, speed 10-60 rpm, volumetric flow 0,5-51 ml/min, application assignable from software n. 1 Watson Marlow 313 FDM/D, speed 45-350 rpm, volumetric flow 1,5-1750 ml/min, application assignable from software INTEGRATED IN S CUBE EXTERNAL MODULAR BOX Temperature PT100 0,1 C 0-70 C ph Digital Hamilton sensor Sensitivity 57 to 59 mv/ph 0-14 Operation temperature 0-130 C 0-6 bar do 2 Digital Optical Hamilton sensor ±0.05%-vol, 21±0.2%-vol, 50±0.5%-vol 0,05-300% air saturation Operation temperature -10-130 C 0-12 bar Actuator Cascade to RPM, Gas Control, feedings,ect Antifoam/Level Control Redox (ORP) Sensitivity Operation temperature Conductivity Solaris sensor Digital Hamilton sensor 57 to 59 mv/ph ±2000 mv - 10-130 C 6 bar Digital Hamilton sensor ±3% 1-3000 µs/cm Operation temperature 0-130 C 0-20 bar dco 2 Mettler Toledo sensor ±10% (pco2 10-900 mbar) ±10%(pCO2 > 900 mbar)) 0,00-200% saturation Operation temperature -20.0-150 C Cell density Hamilton-Fogale sensor Mammalian cells in suspension ±5 104 cells/ml - Fermentation ±0.05 g/l dry weight 0-3 bar (option 1) 0-10 bar (option 2) Operation temperature 0-60 C (option 1 ) 0-80 C (option 2 ) (max. sterilization temperature 135 C) Option 1 Option 2 Weight Control Peristaltic pumps WM 114 load cells ±0.2 g 10-60 rpm Optionally JUPITER can be equipped with a chiller for heat removal from your culture minimizing lab water usage Using this system you don t need a water supply line in your lab Cost-effective cooling of fermenters Easy operation Refregerant level monitoring Chiller data sheet Working temperature range -10 C / +40 C Temperature stability ±0.5 Power consumption Filling volume range Cooling output at 20 C Cooling output at 10 C Cooling output at 0 C 0.7 kw 2-8 L 0.25-0.60 kw 0.20-0.50 kw 0.15-0.36 kw Total cell density based on turbidity (Two ranges: 10^5 to 10^8 mammalian cells/ml - 0.5 to 100 g/l dry weight) Cooling output at -10 C 0.09-0.15 kw Viable cell density based on capacitance (Two ranges: 5x10^5 to 8x10^8 mammalian cells/ml - 5 to 200 g/l dry weight) Pump pressure max. 0.35-1.30 bar Pump flow max. Dimension (WxDxH) up to Jupiter 5.0 from Jupiter 5.5 to 8.0 Jupiter 10.0 16-35 L/min. 200x350x465 mm 240x400x500 mm 350x480x595 mm
SOLARIS BIOTECHNOLOGY srl Via Bachelet, 58-46047 Porto Mantovano Mantova - Italy Phone: +39 0376 408760 Fax: +39 0376 385108 Email: info@solarisbiotech.com www.solarisbiotech.com