Phone: 281-481-5555 Phone: 409-370-5061 www.excellboatlifts.com Floating Poly Dock: Owners Manual CAUTION PUT SAFETY FIRST 1. Before attempting to install or use this dock, study and fully understand the proper operating procedures and safety precautions outlined in this owner s manual. 2. Use caution when handling gasoline; plastic creates static electricity. 3. Never jump or dive into the water before the entire subsurface area has been checked for depth. 4. Do not run on the dock; the dock may have uneven surfaces and may be slippery when wet. 5. Check bolts periodically to ensure hardware and connectors remain securely fastened. 6. NOT COMPLYING WITH THE PROCUDERES AND PRECAUTIONS OUTLINED IN THIS MANUAL WILL INVALIDATE THE WARRANTY AND MAY RESULT IN PERSONAL INJURY OR DEATH. 7. If you have any questions about assembly, installation, use or suitability of this product, contact an authorized dealer or ShoreMaster directly at 1-800- 328-8945. 1
Table of Contents Floating Poly Dock Parts 3 Floating Poly Dock Accessories 4 Floating Poly Dock Layouts & Locations 5 Assembly Instructions 6-8 Anchoring 9-12 Attaching 8 Cleat 13 Maintenance 13 Limited Warranty 14 Warranty Card 15 2
Floating Poly Dock Parts Check that all components are present before you begin assembly. Do not assemble, use or install this product if items are missing or damaged. Note: Components dependant upon dock configuration ordered. Floating Poly Dock 4 x 6, 4 x 10, 6 x 8 (shown) and 4 corner Poly Dock Connector Rod 3
Floating Poly Dock Accessories Ask your dealer about ShoreMaster s full line of accessories to enhance the enjoyment of your dock: 4 or 8 Ramp Off-Deck Bench Vertical Bumper 6 Connector Pivoting Ladder Flag Pole Holder 4 Dock Connector 8 Connector Dock Boxes Pile Guides 10 Dock Connector 4 Corner Section Handrails 4, 6, 8, 10 Chain Guides 8 Cleat ShorePort Gangways 16,20,24 ADA Curbing 6 x 8 Ramp Pile Hoops HomeCrest Furniture Canopy Floating Boat Lift Stiff-Arms 4
Floating Dock Layouts and Locations Consult local authorities for ordinances regarding proper placement and anchoring of your dock. The most stable floating dock configurations have a T or L layout or fingers jutting from the sides. Straight floating docks under 8 wide are generally not stable. The ShoreMaster Floating Poly Dock is designed to be assembled in virtually any configuration you can imagine and to be easily reconfigured as your needs change. The following are common dock configurations: Floating docks are most suitable for small lakes and protected bays only. If your beach area is routinely exposed to boat wakes or large waves, a floating dock may not be the most appropriate dock for your situation. In addition, the dock should be removed during the winter to prevent damage from ice movement. ShoreMaster s warranty will not cover damage resulting from the inappropriate location or installation of a floating dock. If your site is questionable, ask your dealer about a ShoreMaster standing, wheeled or custom built floating dock. ShoreMaster builds the widest range of docks in the industry and will have the right dock for your situation. 5
Assembly Instructions Your safety is the most important issue related to this product. Fully read and understand each step before proceeding with that step. Wear protective gloves, clothing and eyewear when assembling and installing the dock. Do not assemble, install or use this product if items are missing or damaged. ShoreMaster recommends initial assembly and installation by trained personnel or an authorized ShoreMaster dealer. Contact your dealer for more information. Assembly Tip: It is easiest to connect the float sections on the water. Wait for a calm period with minimal waves. Work in an area where you can stand in the water while connecting the float sections. Plan your work so that you can connect the sections that will be furthest from shore first. As those sections are connected, push them out and connect additional sections. The last sections connected should be those that will remain nearest to shore. If you are unable to connect the docks in the water, find a hard, flat area with plenty of room. The docks may be later towed into position. Two people will be needed to assemble the dock. The following tools will be needed for assembling the dock. Two 9/16 wrenches Phillips & Slotted screw drivers Cordless drill or impact wrench 6
Step # 1: Assemble Connectors Prior to beginning the connection of the dock sections, assemble the dock connectors. Insert poly dock connector rods into poly dock bottom connector (with 3/4" diameter holes), secure connector rod with #12 x 3/4" pan screw (as shown). Insert 3/8 x 4-1/2 hex bolt through connector washer and the top poly dock connector and thread into connector rod about 1/4". 7
Step # 2: Connect Sections Together Place the connector loosely on the ridge of one of the dock sections at the intended point of connection. Bring a second dock section to the point of connection and fit connector over dock ridges and tighten the bolts from the top to about 25 ft/lbs. Make sure vertical channels on docks line up and the tubes on the connectors will sit inside the channels as shown below. Note: Do not over tighten bolts. The rectangular connector washer should not be forced up at the ends nor should it be embedded in the plastic. Side View Top View Side-to-Side Connection End-to-End Connection Note: Check all connecting bolts two days after installation to ensure they remain securely fastened. Re-check connecting bolts periodically. 8
Step # 3: Anchoring Your dock may be anchored with pile guides, pile hoops, chains or stiff-arms. The appropriate anchoring will depend on your site. ShoreMaster recommends initial installation by trained personnel with experience in your area. Contact your authorized ShoreMaster dealer for more information. Anchoring with Pile Guides ShoreMaster s pile guides are designed to easily accept poles from 2 to 4-1/2 in diameter. The appropriate diameter, quantity and sunken depth of pole will depend on your weather conditions and water depth. Poles may be constructed from a variety of materials, including galvanized steel, wood and concrete. Oftentimes, when galvanized steel piping is used, a PVC covering will be placed over the top to improve the appearance. Most poles for residential applications may be sunk by hand using a sledge hammer. Auger tips for the pipe are also available to auger the pipe into the lake bottom. The wear plate will come standard with a 2-7/8 opening for 2-3/8 outside diameter pipe. The opening may be cut to any size up to 5 in diameter (to accommodate a pole up to 4-1/2 outside diameter). The wear plate should be replaced prior to allowing the pole to rub against the pole guide. 9
Anchoring with Pile Hoops Pile hoops can be used when poly dock needs to be attached to existing or new pilings. The pile hoops are made to accommodate pilings in sizes of 8, 10 and 12 diameters. Anchoring with Chains ShoreMaster s floating poly dock may also be anchored with chain connected to a weight or anchor. The chain should be at a 4:1 slope. Example: If you are in 10 of water each chain should be 40 long. 10
Typical system anchored with chain. The chain guides are connected in the same manner as shown for anchoring with poles. However, a chain guide is inserted in the opening of the pile guide. A light duty chain anchor is also available for smaller installations and calmer water conditions. The chains may be adjusted from on the dock as the water rises or lowers. 11
Anchoring with Stiff-Arms Stiff-Arms can be used when you have a dock that you want parallel to shore and you can t use pile guides or chain. The stiff-arms attach to posts or anchors on shore and use cables to add strength. 12
Step # 4 Add Accessories Most accessories come with their own instructions, refer to those instructions for installation. 8 Cleat Note: Do not over-tighten flat head machine screws. Attach cleat to poly dock using two 3/8 x 2-1/2 flat head machine screws. Insert 3/8 x 2-1/2 flat head machine screw through cleat and into the inserts in the poly dock. Do not over tighten. Maintenance Inspect connections monthly and tighten or replace as necessary. The deck surface may be washed using soap and water. Do not use a high water pressure washer on the dock. The deck may become somewhat wavy as a result of the expansion of the plastic in the heat of the sun. This will not negatively affect the strength of the dock. The dock should be removed in the winter. Moving ice may cause severe damage to the dock. The dock should not be dragged over rough surfaces. 13
SHOREMASTER S LIMITED WARRANTY ShoreMaster, Inc. warrants its products shall be free from manufacturing defects caused by faulty material or poor workmanship as follows: Product Description Warranty Period ShoreMaster brand 15 year warranty on aluminum structure and welds boatlifts and docks Private label boatlifts 10 year warranty on aluminum structure and welds Canopy vinyls 5 year warranty on vinyl, prorated ShorePort and Poly 8 year warranty on polyethylene structure Dock Swim raft 3 year warranty on polyethylene structure and expanded polystyrene foam Hydro-Bike 1 Year warranty on all components Floats 10 year warranty on polyethylene structure and expanded polystyrene foam Items not listed 2 year warranty, excluding components and options that above carry their own manufacturer s warranty, wherein that warranty shall apply ShoreMaster s warranty is limited to products purchased new by the original owner and is not transferable. SHOREMASTER WILL AT ITS OPTION REPAIR OR REPLACE, WITHOUT CHARGE, OR ALLOW CREDIT FOR ANY SUCH GOODS FOUND ON EXAMINATION BY SHOREMASTER TO BE DEFECTIVE UNDER NORMAL USE AND SERVICE. THE BUYER S REMEDIES WITH RESPECT TO DEFECTIVE GOODS SHALL BE EXCLUSIVELY LIMITED AS ABOVE PROVIDED AND IN NO EVENT SHALL THE SELLER BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY NATURE. ALL OTHER WARRANTIES, INCLUDING BUT NOT LIMITED TO WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXPRESSLY DISCLAIMED. ShoreMaster s warranty does not cover damage caused by circumstances outside the reasonable control of ShoreMaster, including but not limited to, improper use, installation, overloading, accident, neglect or harmful alterations or repairs made by others, damage by snow or ice, electrolysis, corrosion, natural expansion or contraction of deck surfaces caused by weather conditions, severe weather conditions or Acts of God. ShoreMaster must receive written notice of a discovered defect covered under warranty prior to the expiration of the warranty. The warranty period shall be for the time specified, beginning from the date of purchase as shown on customer s invoice. Warranty on canopy frame requires proof of purchase of a ShoreMaster manufactured vinyl. 14
Name: Date of Purchase Address: City: State: Zip Code: Telephone: ( ) Place Of Purchase: E-mail: Please forward complimentary copy of ShoreMaster Products Video Type of Product Purchased (Please Circle) Infinity RS4 Vertical Lift Canopy Frame Infinity RS7 Cantilever Lift Canopy Vinyl Infinity TS9 Hydraulic Lift Accessory (type : ) Infinity FTS9 Poly Dock ShorePort HAVE YOU PREVIOUSLY OWNED A SHOREMASTER PRODUCT: YES NO HOW DID YOU FIRST HEAR OF SHOREMASTER? BOAT SHOW TV/RADIO DEALER FRIEND/RELATIVE OTHER NEWSPAPER WHY DID YOU CHOOSE SHOREMASTER? (YOU MAY CHOOSE MORE THAN ONE) SHOREMASTER S REPUTATION DEALER RECOMMENDATION PRICE PRODUCT AVAILABILITY SPECIAL FEATURES & ACCECORIES DID YOU RECEIVE PRODUCT ASSEMBLED UNASSEMBLED WAS THE PRODUCT INSTALLED BY DEALER SELF OUTSIDE LABOR ARE YOU LIKELY TO PURCHACE ADDITIONAL WATER FRONT EQUIPMENT: YES NO ARE YOU LIKELY TO CHOOSE SHOREMASTER PRODUCTS: YES NO ADDITIONAL COMMENTS: Return to: ShoreMaster P.O. Box 358 Fergus Falls, MN 56537 Your warranty must be registered to be effective. 15