METAL PRODUCTS 1 2 3 PIPELINE ENGINEERING Engineered Products for the Pipeline Pigging and Flow Assurance Industry
Engineered Products for the Pipeline Pigging and Flow Assurance Industry Pipeline Engineering is global provider of products and engineered solutions for the pipeline pigging and flow assurance industry. We provide a wide range of products and services for Oil, Gas and Process Industries. This includes the design, procurement and manufacture of pressure vessel and pipeline pigging equipment used subsea, offshore and onshore. Expertise in fabrication and machining ensures that our metal products are designed and produced to the strictest industry design and fabrication codes, including PED (97/23/EC), ASME U Stamp Division 1 & 2. Our Project Team works closely with clients to design and produce specialist equipment. We have extensive fabrication and machining experience and are capable of producing complex equipment. We also supply pipeline pigging products, joint testing products, isolation equipment, project management and engineering support services. Specialist metal products that we manufacture include: > Pig Launchers / Pig Receivers / Pig Traps > Rapid Opening Closures > Intrusive and Non-intrusive Pig Signallers > Subsea Laydown Heads > Piggable Pipeline Tees > Loading / Unloading Facilities > Automated Pigging Systems Cover Photographs: 1. Pig Receiver with Rapid Opening Closure (ROC) 2. Rapid Opening Closure (ROC) 3. Machined Closure Locking Plates ISO 9001 ISO 14001 www.pipelineengineering.com
Pipe Welding Fabrication and Machining Capability Expertise in fabrication and machining allows a broad range of products to be designed and produced PE has invested in specialist machinery and equipment to develop a state of the art Fabrication and Machining Centre. We have particular expertise in the fabrication and machining of pressure vessel components and equipment such as pig launching and pig receiving systems, rapid opening end closures and pig signallers. Our team of engineers, skilled machinists and multi-coded welders produce products to specifications provided by clients. We offer fabrication and machining services that meet most industry requirements. Rapid Opening Closure (ROC) Specialist equipment in our Fabrication and Machining Centre includes: > Automatic & semi-automatic welding equipment adopting the SMAW, GTAW, FCAW, SAW welding processes > Oxygen / plasma profiling machines > Overhead travelling cranes with 30 tonne lift capacity > Weld preparation equipment > Dedicated test facilities with a range of test blind flanges, studding and gaskets, calibrated chart recorders, test gauges and hydrotest pumps CNC Machining > Fabrication capability supported by a fully equipped CNC machine shop which includes: CNC Milling Machines Manual Milling Machines 48 CNC and Manual Borers CNC Lathes Manual Lathes Specialist Drilling Equipment
Skid Mounted Trap Units Specialist Products - Pig Launchers & Pig Receivers In-house production of all types of pig launching and receiving systems Fabrication of pig launchers and pig receivers forms a major part of our pressure vessel supply services. In-house design, engineering, manufacturing and testing capability is used to fabricate bespoke pig and sphere launching and receiving systems. This ranges from simple barrel launchers and receivers through to complete skid mounted units with associated equipment, including actuated valves, instrumentation, pig signallers and control systems. The pig launchers and receivers we fabricate are used subsea, offshore and onshore. They are designed and manufactured to relevant pipeline and vessel design codes, including ASME U Stamp Division 1 & 2 where applicable. Launcher with Rapid Opening Closure We produce launchers and receivers from 2 to 60 designed with operating pressures up to 400 bar. Launchers and receivers are produced in a range of materials, from low strength carbon steel, to high strength carbon steel, and where specified, stainless steel, duplex stainless steel and carbon steel internally clad with corrosion resistant inconel materials. PE also provide an Automatic Multiple Pig Launching System (AMPL) for use on unmanned or remote locations, onshore, offshore and subsea. Pipeline Engineering has the expertise and capability to design and produce all types ofpig launching and receiving systems. Subsea Pig Launcher
Rapid Opening Closures Specialist Products - Rapid Opening Closure A closure system that ensures safe, quick and reliable access to pipelines The closure system is a key part of a pressure vessel. PE s rapid opening closure (ROC) is an ASME VIII Div 1 compliant pressure retaining component positioned on pipelines and pressure vessels to provide a fast and safe access mechanism. Rapid Opening Closure (ROC) Designed and manufactured by our closures team, the ROC closure is an ideal access mechanism for the full range of industry pipeline sizes. Specialist engineering design and build capability means we can produce closures for pipelines up to 60. Features ofroc: > Quick to open or close in just 30 seconds - two simple movements, removal ofvent plug and the 25º turn ofthe handle is all that is required to rapidly release the closure > Available for horizontal, vertical, inclined or declined mounting > Safe built to meet all the international codes including the specific requirements ofasme VIII Div 1 UG35 and key operator specifications. Up to three levels of safety interlock to avoid opening under pressure > Full 270º swing on the door hinge > The hinge is simply adjusted for height/reach > A simple and easily changed seal on most sizes making maintenance easy > Bespoke designs available in all material specifications Using the latest CAD/CAM in our purpose built CNC Machine Shop enables us to efficiently produce significant quantities of closures to short lead times. Thousands ofpe s Rapid Opening Closures have been fitted to pipelines globally. It is one ofthe most widely used pipeline access systems in the world.
Pig Signaller - Set Position Pig Signaller - Triggered Position Specialist Products - Pig Signallers Making pig tracking simpler and more effective PE s range of intrusive and non-intrusive pig signallers are tracking instruments fitted to pig launcher and receiver stations to confirm the launch or arrival of a pig. They can also be fitted at any location on a pipeline and will detect the passage of all types of pipeline pigs. Our intrusive Pig Signaller uses a unique magnetic system to reduce the amount of moving parts; it therefore eliminates the risk of leakage, reduces maintenance costs and is easy to fit to pipelines. Non-intrusive Pig Signaller Our non-intrusive Pig Signaller is a computerised electronic device that allows the detection of pipeline pigs that have been fitted with either a permanent magnet or magnetic transmitter. PE Pig Signallers: > Suitable for flange or boss mounted applications > Suitable for pipe sizes from 2 upwards > Designed for pressures up to and including Class 2500 > Do not contain dynamic seals therefore preventing leakage issues > Can be specified to be removable under full line pressure > Easy to operate > Minimal maintenance required PE pig signallers are in operation on pipelines throughout the world. Assembled Pig Signaller
Pig Loading / Unloading Facility OtherFabricated and Machined Products Producing a range of products to meet client specifications and needs As well as specialist pig launchers and receivers, rapid opening closures and pig signallers, PE also fabricates other products, these include: > Subsea Laydown Heads > Pipeline Wyes > Piggable Pipeline Tees > Pig Loading and Unloading Facilities > Diverters > Pig TrapExtensions > Bespoke Fabricated Products Subsea Laydown Head Our Fabrication and Machining Centre has the capability to undertake most requirements, either working to client specifications or designing bespoke systems for specific projects. Pig Trap Extension
Metal Profiling Engineering Support Services A team of people providing total design, fabrication and project management capability Our design engineers use the latest engineering design software to create designs for pressure vessel systems and other bespoke metal products. Design Engineers are supported by a team of specialist and coded welders, platers, machine operators and fitters who convert these designs into actual products. Our project management team co-ordinates all design, procurement, testing and fabrication to ensure products are produced on schedule, to specification and to the highest quality standards. On-site Welding We also provide design, procurement and project management services to other fabricators around the world where equipment needs to be fabricated locally. Coded Welder
Accurate Machine Work and Fabrication Testing Adopting a thorough and detailed approach to testing throughout all phases of fabrication and machining Test procedures ensure all relevant material or functional testing and inspection requirements are adhered to throughout all phases of product development and fabrication. This ensures products meet the highest standards of fabrication. We fabricate high quality products to a range of industry standards including PED (97/23/EC) and code stamping to the ASME U1 & U2 Boiler and Pressure Vessel Code. While not exhaustive, the list below highlights the key coded standards we operate to. DISCIPLINE Materials Materials Inspection & Certification Pipeline / Vessel Welding CODE / STANDARD BS EN API ASTM ASME SA NACE MR 0175 NORSOK BS EN 10204 ASME U ASME U2 ASME VIII Div 1 including U1/U2/R Code Stamp ASME / ANSI B31.3 ASME / ANSI B31.4 ASME / ANSI B31.8 BS 8010 EN13445 PD/BS5500 PED (97/23/EC) ASME IX EN 287 EN 15614-82002 AWS D1.1 BS 4515 DNV 05-F101
Engineer Working On-site Total Service Providing comprehensive fabrication, machining and support services The expertise and experience within our Metal Products team enables us to provide total design, project management fabrication and machining capabilities. We respond quickly and efficiently to client requirements. > Extensive experience in providing specialist and bespoke engineering services Site Services Engineer > Personnel with detailed practical and technical knowledge of operational pipelines and related products > Support services at the conceptual stage of projects right through to project completion > Professional project management services including detailed scheduling and documentation reporting procedures > Innovative and problem solving design capability > Co-ordination and management of testing requirements We provide a multi-disciplinary project management service, from initial designs through to final assembly. Pipe Welding
Pipeline Engineering Gatherley Road Catterick Bridge Richmond, North Yorkshire DL10 7JQ United Kingdom Tel: +44 (0) 1748 813 000 Fax: +44 (0) 1748 813 501 e: sales@pipelineengineering.com w: www.pipelineengineering.com Engineered Products for the Pipeline Pigging and Flow Assurance Industry PE/MP/01 Copyright Reserved Pipeline Engineering & Supply Co. Ltd 2009