Compact flue gas analyser: testo 300 M-I

220 Compact flue gas analyser: testo 300 M-I PC analysis Prints Small memory -------------------- testo 300-I -------------------- 16.07.2001 09:36:22 C Quick flue gas checks are of interest for all industrial burners. The new testo 300 M-I/ XL-I flue gas analyser combines the accuracy and efficiency of large measuring systems with easy operating and low purchasing and maintenance costs. It is the ideal partner for adjusting burners, emission checks and checking the atmosphere in the production process. All in one instrument: Basic version: - Measures, O 2, - Calculates 2, Lambda, efficiency Start MP 10 2.5 % 261 86 10.2 v ZOOM 1/4 125.3 256 21 Vol% -------------------- # 00188953 -------------------- Testo printer for cordless printing of readings incl. date and time Optional: - or SO 2 - Parallel differential pressure, velocity and mass flow measurement - Calculation of flue gas dew point Pitot tube for simultaneous measurement of flow speed Shows gas units e.g., mg/m 3 or kg/h RS232 interface - Data exchange with Testo software - Online measurements Large selection of flue gas probes and accessories Additional temperature probe connection Easy operation with cursor Ready to operate 1 minute after switch-on Can be adjusted on site to measuring ranges specific to application by simply using calibration gas testo 300 M-I testo 300 M-I, flue gas analyser, incl. batteries and calibration protocol 0563 0311

Compact flue gas analyser: testo 300 XL-I 221 switch-off function PC analysis Prints Large memory -------------------------- testo 300-I -------------------------- 16.07.2001 09:36:22 125.3 256 Infrared printer, attachable or can be used separately For cordless printout of readings incl. date, time and company logo Additional advantages of testo 300 XL-I over testo 300M-I at a glance Attachable printer (can also be used separately). Larger memory for 100 complete measurements Memory upgrade for 400 complete measurements (optional) Differential temperature measurement Manual switch-off; continue measurements in spite of high concentrations C Gas leak detection probe Detects leaking gas pipelines probe Measures concentrations in ambient air Extended memory For up to 100 complete measurements Manual switch-off function to continue printing in spite of high concentration testo 300 XL-I testo 300 XL-I, professional flue gas analyser, incl. batteries and calibration protocol 0563 0301

222 System overview: testo 300 M/XL-I testo 300 M/XL-I Testo printer C The concept The testo 300 M/XL-I flue gas analyser is equipped with an 0 2 and measuring cell as standard. The analyser can also be equipped or upgraded with or SO 2 measurement. The measuring cells are changed on location without cal gas. One interesting option is the integrated differential pressure measurement function. Differential pressures can also be carried out parallel to flue gas analysis. If a Pitot tube is used, the analyser displays gas velocity, volume flow and mass flows for, /SO 2. Any type of Pitot tube can be connected; the respective Pitot tube factor must be entered. Individual gas sampling probes Gas sampling probes can be selected in different lengths and temperature ranges for the various sampling points. Testo offers a modular probe system for special requirements in industry. Penetration depths of up to several metres and temperatures up to 1800 are possible. Compact gas drier Protection from condensate During long-term measurements, condensate must be prevented from getting into the analyser and causing damage. To protect the analyser, the condensate trap in the sampling probe is simply replaced by a mini gas preparation unit which cools the flue gas. The condensate which develops is automatically pumped out by the built-in hose pump. O 2,, (x), SO 2, mbar Compact gas drier Accurate SO 2 measurements Incorrect readings could be shown during the measurement of SO 2 caused by the absorption of SO 2 in the condensate or in wet filters. The compact gas drier dries the flue gas thus guaranteeing accurate readings, particularly in connection with the special hose for SO 2 measurements., t/y

System overview: testo 300 M/XL-I 223 Attachable printer Readings documentation XL-I Readings documentation The Testo printer or the attachable printer for XL-I are ideal for printing readings. Data is transmitted by infrared in a radius of 2 m. You can program the first 3 lines of the printout as required (e.g. address header). The attachable printer also offers the option of printing the company logo, an automatic data check and fast data transmission via buffer memory. Analysis software To analyse the data saved in your PC, the readings can be processed using the RS232 interface and EMICAL software in a WINDOWS environment. Functions: Online measurement on PC Displays readings in table, digit box or bar diagram Prints readings as table or graph Instrument configuration can be input Displays limit values Sets y axis C Measuring cell replacement without cal gas

224 testo 300 M/XL-I in operation C Emission checks Flue gas velocity can be measured simultaneously when emissions are checked. For example, the position of a stationary sample probe can be checked. The testo 300 -I can be field calibrated with cal gas to accurately measure the emission value. Flue gas duct testo 300 -I is portable (battery operated) which makes it easy to take measurements in hard to reach places. Flue gas dew point measurement is used for quick and easy checks on the filter and to locate ambient air leaks.

testo 300 M/XL-I in operation 225 Features in industrial furnaces High temperatures Condensate Dust Long-term measurement Combustion chamber measurement testo 300 -I has very wide measuring ranges for the reliable detection of nests and to check for reduced atmosphere. The sampling probes can be used at up to 1800. In extreme conditions, the measuring cell in testo 300 XL-I can be switched out of the gas path. C Adjusting the burner The testo 300 -I calculates air ratio and efficiency to optimize burner operation. The pressure in the combustion chamber is measured parallel to the flue gas values. This is particularly important for multi-stage burners. Measurements lasting several hours are possible with the optional mini gas preparation unit.

226 Practical accessories 13.2 Economical software, Windows software for data management With convenient analysis and graphics function, online measurement and barcode printout 0554 0310 Integrated velocity/differential pressure measurement (not upgradable) Including calculation of volume flow, mass flow 0440 0348 SoftCase (protects instrument from dirt and impact) made of plastic, with carrier strap and magnetic plate Can be positioned on boiler, for example 0516 0301 Compact gas drier with automatic emptying function To protect from condensate and for accurate measurements 0440 7433 C Testo printer with 1 roll of thermal paper and 4 AA size batteries Prints readings on location 0554 0545 Ordering data for testo 300 M-I/XL-I excess air Mains unit 230 V/ 8 V/ 1 A, for instrument (European plug) For mains operation and battery recharging Rechargeable battery set for instrument (4 rechargeables 2.4V/700mAh) Selected for quick recharging in instrument measuring cell Built-in in flue gas analyser measuring cell (upgrade) For subsequent installation in flue gas analyser measuring cell Integrated in flue gas analyser measuring cell (upgrade) For subsequent installation in the testo 300 I analyser Integrated velocity/differential pressure measurement (not upgradable) Including calculation of volume flow, mass flow Integrated dew point calculation measuring cell (upgrade) 0554 3922 measuring cell (upgrade) 0554 3923 testo 300 M-I, flue gas analyser for industry, incl. batteries and calibration 0563 0311 protocol Measures, C, (with H2 compensation), (option), (option), absolute temperature, differential pressure (option), velocity (option), mass flow/volume flow (option), flue gas dew point (option), efficiency, excess air testo 300 XL-I, flue gas analyser for industry, incl. batteries and calibration protocol 0563 0301 Measures, C, (with H2 compensation), (option), (Option), temperature, differential pressure (option), velocity (option), mass flow, volume flow, flue gas dew point (option), efficiency, 0554 1084 0554 0196 0440 3922 0554 3922 0440 3923 0554 3923 0440 0348 0450 0301 Transport case (plastic) 0516 0300 Aluminium case 0516 0305 Ordering data for Accessories RS232 cable Connects instrument to PC (1.8 m) for data transfer SoftCase (protects instrument from dirt and impact) made of plastic, with carrier strap and magnetic plate Transport case (plastic) for measuring instrument, probes For secure and orderly storage Aluminium case for measuring instrument, probes (also for 700 mm flue gas probes), Pitot tube and accessories Spare particle filter for flue gas analyser (10 off) Ordering data for gas drier Compact gas drier with automatic emptying function To protect from condensate and for accurate measurements Mains unit to supply power to compact gas drier and testo 300M-I/XL-I, incl. adapter cable Spare particle filter for compact gas drier (5 off) For testo 300 XL-I Attachable printer 0554 0570 SoftCase (protects printer from dirt/impact) 0516 0411 0409 0178 0516 0301 0516 0300 0516 0305 0554 3371 ISO calibration certificate/flue gas 0520 0003 Calibration points 2.5% ; 100 and 1000 ; 800 ; 80 N; 1000 ISO calibration certificate/velocity 0520 0034 Hot wire, vane anemometer, Pitot tube; calibration points 5; 10; 15; 20 DKD calibration certificate/velocity Hot wire, vane anemometer, Pitot tube; calibration points 2; 5; 10; 15; 20 0520 0204 0440 7433 0554 3376 0554 3370 Hose connection set for differential pressure and velocity measurement 2 silicone hoses à 2.5 m, 1 silicone hose 0.3 m, Ø 4 and 6 mm adapter Testo printer with 1 roll of thermal paper and 4 AA size batteries Prints readings on location Spare thermal paper for printer (6 rolls) 0554 0316 0554 0545 0554 0569 Ordering data for accessories for testo 300 XL-I only Memory extension to 400 data blocks Saves readings from up to 400 complete systems in testo 300 XL Attachable printer (securely attached) with 1 roll of thermal paper and batteries 0440 0122 0554 0570 Recharger for printer (with 4 standard rech. batt.) Rechargeable batteries are recharged externally 0554 0110 Car charging adapter, ready to measure following recharging in car 0554 0424 Battery is recharged while travelling in car Economical software, Windows software for data management 0554 0310 With convenient analysis and graphics function, online measurement and barcode printout SoftCase for attachable printer (protects printer from dirt/impact) Protects from impact and falls 0516 0411

Suitable probes at a glance 227 Ordering data for standard probes Ordering data for modular industrial probes 335/700 mm long Ø 12 mm Ø 20 mm Ø 8 mm Tmax 500/1000 Ø 160 mm Ø 20 mm Length of hose: 2.2 m Max. 3 m (= 3 off) Integrated condensate trap Probe pipe material Tmax +500 : stainless steel 1.4361 Compact gas drier Probe pipe material Tmax +1000 : stainless steel 1.4841 Minimum equipment for sampling probe: + + C Standard probes, 335 mm long Industrial probes Basic sampling probe, 335 mm long Options 0600 7431 Hose, 5 m long (not for measurements) 0440 7440 Special hose for measurements, 2.2m long, gas path in PTFE 0440 7439 Outer pipe with filter, Tmax. +800, 335 mm long, for dusty 0440 7435 flue gases Compact gas drier with automatic emptying function 0440 7433 Mains unit to supply power to compact gas drier and testo 0554 3376 300M-I/XL-I, incl. adapter cable Basic sampling probe, 335 mm long Heat-proof probe pipe, 335mm long 0440 7437 Options Hose, 5 m long (not for measurements) 0440 7440 Special hose for measurements, 2.2m long, gas path in PTFE 0440 7439 Outer pipe with filter, Tmax. +800, 335 mm long, for dusty 0440 7435 flue gases Compact gas drier with automatic emptying function 0440 7433 Mains unit to supply power to compact gas drier and testo 0554 3376 300M-I/XL-I, incl. adapter cable Standard probes, 700 mm long Basic sampling probe, 700mm long Options 0600 7432 Hose, 5m long (not for measurements) 0440 7441 Special hose for measurements, 2.2m long, gas path in PTFE 0440 7439 Outer pipe with filter, Tmax. +800, 700mm long, for dusty flue 0440 7436 gases Compact gas drier with automatic emptying function 0440 7433 Mains unit to supply power to compact gas drier and testo 0554 3376 300M-I/XL-I, incl. adapter cable Basic sampling probe, 700mm long Up to +500 Up to +1000 Up to +500 Up to +1000 0600 7431 0600 7432 Heat-proof probe pipe, 700mm long 0440 7438 Options Hose, 5m long (not for measurements) 0440 7441 Special hose for measurements, 2.2m long, gas path in PTFE 0440 7439 Outer pipe with filter, Tmax. +800, 700mm long, for dusty flue 0440 7436 gases Compact gas drier with automatic emptying function 0440 7433 Mains unit to supply power to compact gas drier and testo 0554 3376 300M-I/XL-I, incl. adapter cable Adapter, non-heated 0600 7911 Extension pipe, +600, 1 m long, material: stainless steel 1.4571 0600 7802 Extension pipe +1200, 1 m long, material: Inconel 625 0600 7804 Sampling pipe, +600, 1 m long, material: stainless steel 1.4571 0600 7801 Sampling pipe, +1200, 1 m long, material: Inconel 625 0600 7803 Sampling pipe, +1800, 1 m long, material: Al-Oxide 0600 7805 Ceramic preliminary filter for dusty flue gases, Tmax +1000 Filter fineness 20 µm, dust: 20 g/m³, can be screwed onto extension pipes, not onto sampling pipes 0554 0710 Sampling hose, 2.2 m long 0554 3378 Sampling hose, 4m long 0554 3379 Thermocouple, 1.2m long, for flue gas temp. meas., Tmax. +1000 0430 0065 Thermocouple, 2.2m long, for flue gas temperature measurement, Tmax +1000 Thermocouple, 3.2m long, for flue gas temperature measurement, Tmax. +1000 The length depends on the number of sampling and extension pipes used Compact gas drier with automatic emptying function To protect from condensate and for accurate measurements Mains unit to supply power to compact gas drier and testo 300M-I/XL-I, incl. adapter cable 0430 0066 0430 0067 0440 7433 0554 3376 Mounting flange, stainless steel, incl. quick-action chuck 0554 0760

228 Suitable probes at a glance For testo 300 M-I and 300 XL-I Illustration Meas. range Accuracy t99 Conn. Mini ambient air probe, Tmax +80, for separate ambient air temperature measurement 0... +80 0600 3692 Pipe wrap probe for pipes with diameter of up to 2", for flow/return temperature measurement in hydronic systems -60... +130 Class 2 5 s Fixed cable 0600 4593 Spare meas. head for pipe wrap probe 35 mm 15 mm -60... +130 Class 2 5 s 0602 0092 Quick-action surface probe with spring-loaded thermocouple band for measurements in floor heating systems, radiators, insulation... 150 mm Ø 10 mm -200... +300 Class 2 3 s Plug-in head, connection cable 0430 0143 or 0430 0145 required 0604 0194 C For testo 300 XL-I only Illustration Meas. range t90 Other features Gas leak detection probe to detect leaks in gas heating systems probe to measure level in ambient air 190 mm 200 mm Ø 25 mm Ø 20 mm 0... +10000 CH4 2 s 1st alarm limit: 200 CH4 2nd alarm limit: 10,000 CH4 Alarm: optical display (LED) and audible signal (buzzer) triggered if alarm limit is exceeded 0632 1246 0... +500 35 s 0632 1247 Pitot tubes for velocity measurement Illustration Pitot tube, 350 mm long, stainless steel, measures velocity speed 350 mm Ø 7 mm Oper. temp. 0... +600 0635 2145 Pitot tube, 1000 mm long, stainless steel, measures velocity speed 1000 mm Ø 7 mm Oper. temp. 0... +600 0635 2345 Pitot tube, stainless steel, 350 mm long, measures velocity with temperature, 3 x hoses (5 m long) and heat protection plate Pitot tube, stainless steel, 750 mm long, measures velocity with temperature, 3x hoses (5 m long) and heat protection plate 350 mm 750 mm Ø 8 mm Ø 8 mm Type K (NiCr-Ni) -40... +1000 0635 2041 Type K (NiCr-Ni) -40... +1000 0635 2042 Ordering data for Accessories Hose connection set for differential pressure and velocity measurement 2 silicone hoses à 2.5 m, 1 silicone hose 0.3 m, Ø 4 and 6 mm adapter Cable, 1.5 m long, connects probe with plug-in head to meas. instrument PUR coating material Cable, 5 m long, connects probe with plug-in head to measuring instrument PUR coating material 0554 0316 0430 0143 0430 0145

testo 300 M-I, the affordable basic set 229 C Recommended kit: testo 300 M-I, flue gas analyser for industry, incl. batteries and calibration protocol Measures, C, (with H2 compensation), (option), (option), absolute temperature, differential pressure (option), velocity (option), mass flow/volume flow (option), flue gas dew point (option), efficiency, excess air Basic sampling probe, 335 mm long Mains unit 230 V/ 8 V/ 1 A, for instrument (European plug) For mains operation and battery recharging 0563 0311 0600 7431 0554 1084 The compact flue gas analyser for industry, testo 300 M-I, is an affordable introduction to industrial flue gas analysis technology. As a "handheld analyser", it is ideal for a wide range of spot checks in clean gas, for adjusting burners and for monitoring processes. Advantage: All in one instrument, measures,, ; calculates C, Lambda, efficiency.

230 testo 300 M-I, professional set for fast emission measurement C Recommended kit: testo 300 M-I, flue gas analyser for industry, incl. batteries and calibration protocol Measures, C, (with H2 compensation), (option), (option), absolute temperature, differential pressure (option), velocity (option), mass flow/volume flow (option), flue gas dew point (option), efficiency, excess air Integrated velocity/differential pressure measurement (not upgradable) Including calculation of volume flow, mass flow measuring cell Built-in in flue gas analyser Rechargeable battery set for instrument (4 rechargeables 2.4V/700mAh) Selected for quick recharging in instrument Mains unit 230 V/ 8 V/ 1 A, for instrument (European plug) For mains operation and battery recharging Basic sampling probe, 335 mm long 0563 0311 0440 0348 0440 3922 0554 0196 0554 1084 0600 7431 Pitot tube, stainless steel, 350 mm long, measures velocity with temperature, 3 x hoses (5 m long) and heat protection plate Testo printer with 1 roll of thermal paper and 4 AA size batteries Prints readings on location Transport case (plastic) for measuring instrument, probes For secure and orderly storage 0635 2041 0554 0545 0516 0300 Emission checks: Flue gas velocity can be measured simultaneously when emissions are checked. For example, the position of a stationary sampling probe can be checked. testo 300 M-I can be field calibrated with calibration gas to accurately measure the emission value. Advantage: Integrated velocity measurement with mass flow display.

Technical data 231 Technical data for both testo 300 M-I and testo 300 XL-I instruments Parameters Meas. range Accuracy Resolution Reaction time Measuring process Standard/option 0... +25 ±0.8% of f.v. (0... +25 ) 0.1 (0... +25 ) t95 20 s Electrochemical measuring cell Standard C 0... Cmax C 0.1 C t25 20 s Calculated from Standard (with H2 compensation) 0... +10000 ² ±5% of mv (+200.1... +10000 ) ±10 (0... +200 ) 1 (0... +10000 ) t90 40 s Electrochemical measuring cell Standard Temperature 0... +3000 ² ±5% of mv (+100.1... +3000 ) ±5 (0... +100 ) 0... +5000 ², ³ ±5% of mv (+200.1... +5000 ) ², ³ ±10 (0... +200 ) -40... +1200 ±0.5% of mv (+101... +1200 ) ±0.5 (0... +100 ) 1 (0... +3000 ) 1 (0... +5000 ) 0.1 (0... +1000 ) 1 (+1001... +1200 ) t90 t90 40 s 40 s See probe data Electrochemical measuring cell Electrochemical measuring cell Thermocouple Type K NiCr-Ni to DIN Option Option Standard and measuring cells cannot be used together Differential pressure Velocity, mass flow, volume flow measurement Flue gas dew point * Efficiency -80... +80 ±0.5% of mv (+20.1... +80 ) ±0.1 (0... +20 ) 0.01 (-80... +80 ) 0... +40 See differential pressure 0.1 (0... +40 ) 0... +99.9 td 0.1 td (0... +99.9 td) 0... +120 % 0.1 % (0... +120 %) t95 t95 2 s 2 s 20 s 20 s DMS sensor Calculation from differential pressure (Pitot tube), temperature, gas density and gas concentration Calculation from, temperature and fuel Calculation from, temperature and fuel Option Option Option Standard C Excess air ² When calibrating in application with cal gas Dimensions 250x85x65 mm Weight 700 g Storage temp. -20... +50 Oper. temp. +4... +45 Material/Housing ABS +1... +20 0.01 (+1... +20) ³ A gas preparation unit must be used to avoid absorption Battery type 4 AA batteries Voltage 115/230 V / 50/60 Hz Printer Testo printer Warranty 2 years Memory 20 20 s Additional technical data for testo 300 M-I/XL-I: Memory: 20 data blocks (testo 300 M-I) Memory: 100 data blocks (testo 300 XL-I) Flow of built-in pump: approx. 0.8 l/min Max. positive pressure at flue gas inlet: 30 (300 mm water column) Max. negative pressure at flue gas inlet: 90 (900 mm water column) Display: Graphics display, 128 x 100 pixels Power supply: Via plug-in mains unit, batteries or exchangeable rech. batteries No. of measuring cells: max 3 (, standard, or optional) Calculation from, temperature and fuel Standard * Errors due to cleaning unit (e.g. gas desulphurising unit) or withdrawal of humidity Warranty for testo 300 M-I and testo 300 XL-I: Analysers: 2 years (excluding working parts e.g. measuring cells) // measuring cell: 1 year measuring cell: 1 1/2 years Additional technical data for testo 300 XL-I only Ambient measurement (with probe) Gas leak measurement for combustible gas Measuring range: 0 to 500 (with gas leak detection probe): Accuracy: ±5 (0 to 100 ) 1st alarm limit: 200 CH4 ±5 % of reading (greater than 100 ) 2nd alarm limit: 10000 CH4 Resolution: 1 Signal: Optical display (LED) for 1st and 2nd Reaction time t90: Approx. 35 s alarm limit, audible buzzer alarm Reaction time t90: less than 2 s.