CERTIFICATE OF APPROVAL No CF 816 This is to certify that, in accordance with TS00 General Requirements for Certification of Fire Protection Products The undermentioned products of St Peter Straβe 25 (Chemiepark Linz), P.O. Box 939, A-4021 Linz, Austria Tel: 01344 381 300 Fax: 01344 381 401 Have been assessed against the requirements of the Technical Schedule(s) denoted below and are approved for use subject to the conditions appended hereto: CERTIFIED PRODUCT Intumex AN Intumescent Acrylic Sealant TECHNICAL SCHEDULE TS03 Penetration Sealing Systems TS40 Linear Gap Sealing Systems Signed and sealed for and on behalf of CERTIFIRE Sir Ken Knight Issued: 7 February 2011 Chairman - Management Council Page 1 of 7
1. This approval relates to the use of for the fire protection of movement joints, gaps and penetration seals within walls and floors. The detailed scope is given in the Approval Matrix included in this Certificate. This shows the thickness, seal size and acceptable services for required to provide fire resistance periods in accordance with BS 476: Part 20: 1987 of up to 240 minutes for wall/floor s. 2. This certification is designed to demonstrate compliance of the product or system specifically with Approved Document B (England and Wales), Section 2 of the Technical Standards (Scotland), Technical Booklet E (N. Ireland). If compliance is required to other regulatory or guidance documents there may be additional considerations or conflict to be taken into account. 3. The product is approved on the basis of: i) Initial type testing ii) Audit testing at the frequency specified in TS40/TS03 iii) A design appraisal against TS40/TS03 iv) Inspection and surveillance of factory production control v) Production surveillance under ISO 9001:2008 3. The walls and floors shall be at least mm thick and have at least the same fire rating as that required for the penetration seal. 4. Masonry and concrete gap faces will be within the density range of 450 to 2300kg/m 3, and gap faces will be free from loose or flaking material. 5. Backing or support materials may be polyethylene or polyurethane foam, mineral or ceramic fibre insulation depending on the required application and performance. 6. The approval relates to ongoing production. Product and/or its immediate packaging is identified with the manufacturers name, the product name or number, the CERTIFIRE name or name and mark, together with the CERTIFIRE certificate number and application where appropriate. Further information regarding the details contained in this data sheet may be obtained from Promat UK Ltd (Tel: 01344 381 300). Further information regarding the CERTIFIRE certification and other approved products can be obtained from CERTIFIRE (Tel: 01925 646777). Page 2 of 7 Signed Issued: 7 February 2011
- Approval Matrix Joint seals in Wall and Floor Installations Configuration Max. Joint Width (mm) Minimum Seal Depth (mm) Backing Material Integrity Masonry/ Masonry Minimum mm Wall Constructions Minimum mm Floor Constructions Polyethylene/ Mineral wool/ Ceramic wool 29 mm /29 x 29 mm Page 3 of 7 Signed Issued: 7 February 2011 180 60 Masonry/Timber 60 30 Timber/Steel stud 30 30 partition Steel stud 30 30 partition/durasteel partition 20 20 Durasteel partition/masonry Masonry/Promatect H partition Steel stud partition/promatect H partition 30 30 180 60 180 30 Masonry/Masonry 60 60 Masonry/Timber 60 60 Timber/ 60 30 Promatect H Promatect Polyethylene/ 30 30 H/Promatect L Mineral wool/ 20 20 Promatect L/RHS Ceramic wool 30 0 section 29 mm RHS Section/RHS 30 0 section Masonry/RHS section 60 0 Masonry/Masonry Application Technique Supporting s 30 10 Polyethylene/ 240 30 25 10 Mineral wool/ 240 50 25 Ceramic wool 29 mm 240 60 For good adhesion the surfaces of the building element shall be free of any dust or grease and be suitably primed. The backing rod is inserted into the joint at the required sealant depth and the sealant then applied. The sealant may be applied flush to either face of the supporting element(s). Masonry elements may be brick, aerated lightweight concrete block or lightweight/ normal weight concrete. Timber shall be hardwood with a minimum density of 650 kg/m 3. Gypsum drywalls shall be constructed from minimum 60 mm steel stud, faced on both sides with 15 mm Type-F Gypsum boards. Promatect H walls shall be constructed from minimum 110 mm steel sections, faced on one side with at least one layer of 7 mm boards and on the other side with two layers of board. The joint seal must be installed into the double board layer. Durasteel walls shall be constructed from minimum 110 mm steel sections, faced on one side with at least one layer of 10 mm boards and on the other side with two layers of board. The joint seal must be installed into the double board layer.
- Approval Matrix Joint seals in Wall and Floor Installations continued Configuration Minimum mm Wall Constructions Minimum mm Floor Constructions Max. Joint Width (mm) Masonry/Masonry* 100 Minimum Seal Depth (mm) 2.5 mm dft (both faces) 5 mm dft 5 mm dft (both faces) 10 mm Masonry/Masonry 50 20 mm Masonry/Masonry 50 20 mm 300 10 mm (both faces) Backing Material 2 x 30 mm stonewool (40kg/m 3 ) separated by a 35 mm cavity 50 mm stonewool (60 kg/m 3 ) 2 x 30 mm stonewool (40kg/m 3 ) separated by a 30 mm cavity 50 mm stonewool (60 kg/m 3 ) Polystyrene/ Mineral wool /Ceramic wool 130 mm Polystyrene/ Mineral wool /Ceramic wool Stonewool (60 kg/m 3 ) Integrity 90 90 90 90 90 90 * These seals may also be used in cut gaps in flexible wall constructs for the same performance period, however they may not be used in joints between separate non-masonry elements Application Technique Supporting s For good adhesion the surfaces of the building element shall be free of any dust or grease and be suitably primed. The backing rod is inserted into the joint at the required sealant depth and the sealant then applied. Masonry elements may be brick, aerated lightweight concrete block or lightweight/ normal weight concrete. Gypsum drywalls shall be constructed from minimum 60 mm steel stud, faced on both sides with 15 mm Type-F Gypsum boards. Page 4 of 7 Signed Issued: 7 February 2011
- Approval Matrix Penetration seals in Wall and Floor Installations Element of Aperture size Seal composition Services Integrity Masonry wall 150 mm thick Drywall or masonry wall thick Masonry floor mm thick 40 mm pipe 60 mm pipe mm 35 mm pipe 50 mm pipe 2 x 35 mm deep stonewool (80kg/m 3 ) separated by a 50 mm cavity and coated with 15 mm sealant on both faces 2 x 30 mm deep stonewool (80kg/m 3 ) separated by a 50 mm cavity and coated with 20 mm sealant on both faces 30 mm deep sealant to the top face Up to 320 mm mild steel pipe at minimum 1.2 mm wall thickness and insulated with 35 mm thick, interrupted at the continuous cable 64- of 5 x 1.5 mm 2 copper core, EPR/PO sheathed cable 11.2-14.5 mm (H07RN-F 4G1.5) Up to 50 mm mild steel pipe at minimum 2.0 mm wall thickness and insulated with 30 mm thick, Up to 150 mm copper pipe at minimum 1.6 mm wall thickness Up to brass pipe at mininimum 1.2 mm wall thickness 180 30 90 240 0 Page 5 of 7 Signed Issued: 7 February 2011
- Approval Matrix Penetration seals in Wall and Floor Installations continued Element of Aperture size Seal composition Services Integrity Intumex CSP double layer coated batt seal, thick mounted within a wall* Concrete floor 150 mm thick mm mm cable 64- of 5 x 1.5 mm 2 copper core, EPR/PO sheathed cable 11.2-14.5 mm (H07RN-F 4G1.5) Up to 50 mm mild steel pipe at minimum 2.0 mm wall thickness and insulated with 30 mm thick, cable 64- of 5 x 1.5 mm 2 copper core, EPR/PO sheathed cable 11.2-14.5 mm (H07RN-F 4G1.5) Up to 50 mm mild steel pipe at minimum 2.0 mm wall thickness and insulated with 30 mm thick, Page 6 of 7 Signed Issued: 7 February 2011 90 90
- Approval Matrix Penetration seals in Wall and Floor Installations continued Element of Aperture size Seal composition Services Integrity Intumex CSP double layer coated batt seal, thick mounted within a floor* Application Technique Supporting mm * Contact Promat for details cable 64- of 5 x 1.5 mm 2 copper cable 11.2-14.5 mm (H07RN-F 4G1.5) Up to 50 mm mild steel pipe at minimum 2.0 mm wall thickness and insulated with 30 mm thick, foil faced stone wool (40 For good adhesion the surfaces of the building element shall be free of any dust or grease and be suitably primed. The backing material is inserted into the aperture around the service and packed to full depth (minus the sealant depth) and the sealant then applied. The sealant is applied flush to both faces of the supporting element(s). Masonry elements may be brick, aerated lightweight concrete block or lightweight/ normal weight concrete. Gypsum drywalls shall be constructed from minimum 50 mm steel stud, faced on both sides with 12.5 mm Type-F Gypsum boards. Page 7 of 7 Signed Issued: 7 February 2011