Electra FL FIBER LASER CUTTING MACHINE Sheet Metalworking, Our Passion, Your Solution 1
ELECTRA FL 3015 Engineered for performance Incredibly fast and flexible, the Electra fi ber laser cutting system is ideal for ultra-high speed cutting of thin sheet materials. The Electra has the ability to cut a wide range of ferrous and non-ferrous metals while maintaining low cost operation. A machine designed to fully exploit the benefi ts of fi ber laser cutting Maintenance free laser source 30% wall plug power effi ciency Automation compatible
Electra FL Ergonomic and modern design Optimised machine design for maximum dynamics Ultra high speed cutting Processing speeds up to three times faster than CO 2 LVD Touch-L intuitive touch screen control Multi kw high efficiency fi ber laser source Automatic shuttle bed system Automation compatible 3
KEY FEATURES Dynamic design, ultimate performance Built to cut as fast as the process allows. OPTIMISED MACHINE DESIGN Designed from a blank piece of paper and built to cut as fast as the thermal process allows, the Electra fully exploits the benefits of fi ber laser cutting. VERSATILE MATERIAL CAPABILITIES Electra FL provides fast, accurate processing of traditional sheet metal materials such as mild steel, stainless steel and aluminium with the added versatility to efficiently process nonferrous metals such as copper and brass. INCREASED BEAM ABSORPTION Due to the fiber laser s wavelength, power is absorbed faster by the material enabling processing speeds up to three times faster than CO 2 laser in thin sheet metal.
KEY FEATURES Intuitive software FAST ART TO PART LVD s 19 Touch-L control enables operators to take a DXF-fi le from the network or a USB-stick and apply cutting technology and nesting with minimal input. Operators can add remnant cutting lines, change type and position of lead-ins and add a micro-joint if needed. TOUCH SCREEN CONTROL The Touch-L touch screen graphical user interface allows any level of user to interact with the machine. The Touch-L interface keeps operator input to a minimum regardless of the application. Set ups are fast and uncomplicated. Intuitive and easy to use Touch-L. Home screen with easy access to operation modes. Program loading Easily modify certain program parameters such as cutting technology and reference point of the program After sheet and part selection, nesting is done automatically. 5
KEY FEATURES Why fiber laser technology? Maintenance free laser source LOW RUNNING COSTS Fiber laser sources feature a high power conversion ratio of 30% wall plug effi ciency. Combine this with the operating principle of fiber laser cutting, no laser gas, simple beam delivery to the cutting lens and you have a machine with very low operating costs. MAINTENANCE FREE LASER SOURCE Fiber laser sources are maintenance free, providing consistent power delivery for thousands of hours without the need for maintenance intervention. COST PER PART In thin materials fiber lasers can cut up to three times faster than a CO 2 laser, therefore more parts per hour can be produced. Increased productivity combined with low operating costs directly lowers the cost per part. CUT PARTS FASTER WITH ELECTRA Electra - 4 kw CO 2 laser - 4 kw Parts are mild steel, cut with nitrogen. 83 0.54 THICKNESS 1 mm - PART 1 43 0.89 214 THICKNESS 2 mm - PART 2 0.23 62 0.63 183 0.32 THICKNESS 3 mm - PART 3 0.46 83 1.14 52 THICKNESS 4 mm - PART 4 36 1.20 Number of parts per hour (Fiber) Cost per part (Fiber) Number of parts per hour (CO 2 ) Cost per part (CO 2 )
OFFLINE PROGRAMMING LVD s optional CADMAN software package offers the ideal solution to quickly prepare and execute offline programs and integrate production processes. ROFIN SINAR FIBER LASER The Electra is equipped with the Rofin Sinar Fiber Laser FLseries laser source. Rofin is one of the leading manufacturers of laser sources and laser-based solutions for industrial materials processing. Cut up to three times faster than a CO 2 laser. Available in 2 kw or optional 3 kw and 4 kw models High wall plug efficiency of up to 30% Maintenance free laser source All-in-glass beam transmission avoids beam contamination Fully ISO/EN 13849 safety accredited 7
KEY FEATURES Modular automation Enabling automated production from stored raw material to stacked fi nished part. FLEXIBLE AUTOMATION (FA-L) A new design automatic load/unload system eliminates manual sheet handling and increases machine productivity and efficiency. Designed to be able to keep pace with today s high speed fiber and CO 2 laser cutting systems, the FA-L automated load/unload system can unload a processed sheet and load the next sheet onto the shuttle table in just 40 seconds. The system handles sheets as large as 3050 x 1525 mm and material thicknesses up to 12 mm with a maximum pallet capacity of 3000 kg. This compact system requires minimal floor space. It is ideal for large volume applications with common material type, thickness and size, handling of oversized or heavy work pieces. Electra with Flexible Automation (FA-L)
COMPACT TOWER (CT-L) A Compact Tower (CT-L) 4, 6 or 10 pallets provides full capabilities for loading, unloading and storage of raw material and finished parts, enabling automated production from stored raw material to stacked fi nished parts. The CT-L system creates a productive, fl exible manufacturing cell capable of operating lights out. The system handles sheets with material thicknesses up to 20 mm with a load/ unload pallet storage capacity of 3000 kg. Pallet construction is designed for compact set up and convenient forklift manipulation. KEY AUTOMATION BENEFITS Eliminate unproductive time Continuous production for lights out manufacturing Fully automatic loading and unloading during production cycle Safe, effi cient handling of workpieces Minimal footprint Easy to use, intuitive touch screen control Highly reliable automated production High fl exibility to process a variety of material types and thicknesses (CT-L) Automated load/unload system (FA-L) Compact Tower (CT-L) 9
ELECTRA FL ELECTRA 4900 3100 Technical specifications 10250 3100 7500 ELECTRA WITH COMPACT TOWER (CT-L) 9200 3100 6600 ELECTRA WITH FLEXIBLE AUTOMATION (FA-L) 13200
ELECTRA FL Specifications MACHINE SPECIFICATIONS ELECTRA FL3015 Max. sheet size 3050 x 1525 mm X-axis travel 3080 mm Y-axis travel 1555 mm Z-axis travel 100 mm Max. sheet weight on table 750 kg Table change time 30 sec. Positioning speed 170 m/min Acceleration during cutting 20 m/s 2 Repetitive accuracy +/- 0.025 mm Positioning accuracy +/- 0.050 mm Machine dimensions (excluding light guards, fi lter and chiller) Length 9200 mm Width 3090 mm Height 2250 mm Weight approx. 15,000 kg LASER SPECIFICATIONS Type Rofi n Sinar FL020 Fiber Laser Laser power 2000 W (optional 3000 W / 4000 W) Range 100-2000 W Power stability ± 2 % Wave length 1 μm Pulse frequency CW 2-5000 Hz Cooling water sealed circuit MATERIAL CAPACITIES FL020 FL030 FL040 Steel 12 mm 20 mm 20 mm Stainless steel 8 mm 12 mm 15 mm Aluminium 6 mm 10 mm 12 mm Brass 6 mm 8 mm 8 mm Copper 6 mm 8 mm 8 mm AUTOMATION COMPACT TOWER - CT-L FLEXIBLE AUTOMATION - FA-L Max. sheet dimensions 3050 x 1525 x 20 mm 3050 x 1525 x 12 mm Min. sheet dimensions 1000 x 1000 x 0,5 mm 1000 x 1000 x 0,5 mm Max. weight on each pallet 3000 kg 3000 kg Max. height on each pallet 240 mm 240 mm incl. wooden pallet incl. wooden pallet Footprint (L x W) 9600 x 7700 mm 13600 x 6800 mm Height of the system 3230 mm CT-L 4 pallets 4100 mm CT-L 6 pallets 4940 mm CT-L 10 pallets 6620 mm Subject to change without prior notice. 11
HEADQUARTERS LVD Company nv Nijverheidslaan 2 B-8560 GULLEGEM BELGIUM Tel.: +32 56 43 05 11 Fax: +32 56 43 25 00 E-mail: marketing@lvd.be Strippit Inc. 12975 Clarence Center Rd. USA-AKRON NY 14001 UNITED STATES Tel.: +1 716 542 4511 Fax: +1 716 542 5957 E-mail: marketing@strippit.com JOINT VENTURES LVD-HD, Ltd. Huangshi City, Hubei Province, China SUBSIDIARIES LVD BeNeLux nv Gullegem, Belgium LVD do Brasil Ltda. Joinville, Brazil LVD GmbH Lahr, Germany LVD Italia s.r.l. Parma, Italy LVD Korea Ltd. Inchon City, Korea LVD Malaysia Sdn Bhd Shah Alam, Malaysia LVD Norway AS Oslo, Norway LVD Polska Sp. z.o.o. Kedzierzyn-Kozle, Poland LVD Pullmax Ltd. Oxfordshire, United Kingdom LVD S2/S3 s.r.o. Tornala, Slovakia LVD s.a. Raismes, France LVD-Strippit India Pvt. Ltd. Bangalore, India LVD-Strippit Shanghai Co. Ltd. Shanghai, China LVD-Pullmax AB Gothenburg, Sweden LVD Thailand Ltd. Bangkok, Thailand LVD Center P.T. Jakarta, Indonesia In other countries LVD products are distributed by agents. For full address details of your local subsidiary or agent, please visit our website: 09.2014 - Subject to alterations without notice