1 WELCOME YOU
KAIZEN GROUP Kaizen Industrial Services Production of Welded Sub- Assemblies on per piece basis inside Customer s premises. Fabrication and Assembly jobs on Contract basis Supply of Technical Labour on day basis. Kaizen Metal Forming Pvt. Ltd Manufacturing of Sheet Metal Components & Welded Sub- Assemblies Tools & Dies, Welding Jigs & Fixtures Steel Bone Cases, Trolleys, Pallets 2
Established in 1993 by Mr. N.K.Chawla, a Technocrat. Having rich experience in Japanese auto work culture Has been trained and awarded in Japan Served Maruti-Suzuki for over 10 years (1983-93) in Weld Shop 1993 was the time when Auto MNC s entered the Indian market and demanded high quality welding services which was low at supplier s end. Then Kaizen Industrial Services took the initiative to serve Indian Auto Industry by offering its services for Production of Welded Sub-Assemblies on per Piece basis inside customer premises. The introductory agreement was made with JBM Group Today Kaizen Industrial Services is a specialized welding agency and become trusted welding partner of leading Auto OEM s & component manufacturers
Production of Sheet Metal Components, Welded sub assemblies, Fabrication work and other ancillary jobs on per Piece basis at customer sites. Consultancy in the field of establishing Welding Processes Training of Peoples on Welding and Maintenance Processes Supply of Trained Technical Man Power on day basis 4 Innovative Focused Competitive
Faridabad Gurgaon Noida Rudrapur JBM Auto Ltd Jay Bharat Exhaust Systems Ltd. Neel Metals Products Ltd. Caparo-Maruti Ltd Gurgaon JBM Auto Ltd. Sharda Motors Indus. Ltd. Tata Motors Mahindra Ugine Steel Co.Ltd. Defense Land System (P) Ltd. Sharda Motors Industries Ltd. Caparo Engg. India (P) Ltd Ashok Leyland Escorts Construction Equipment Limited Bestex MMI India H-One India (P) Ltd. Ansuiya Auto ARKAY Industries Caparo Maruti Ltd., Bawal Delphi Automotive Pranjal Projects Dantal Hydraulics India Steel Summit JBM Industries Ltd. Badve Engineering MITA Haring India Ltd. Suzuki Power Train Yamaha India Motor (P) Ltd. 5 STI Sanoh India
Exhaust systems Dash Panels Under Body Parts Pillars Bonnet Fender Frame Assembly Front Fork Air Spring Member for Volvo Sweden Boom & Driver Cabin for Construction Equipments 6
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Strong client base and reputed goodwill earned by Kaizen industrial Services encouraged us to lay down its foundation stone in the year 2003.
N.K.Chawla Managing Director a technocrat and Welding Specialist having rich experience in Japanese work culture and systems Has been trained and awarded in Japan Served Maruti-Suzuki for over 10 years (1983-93) in body shop Sunil Pahwa Director Commercial Graduate in Commerce Specialization in Finance, Purchase and HR 10 D.K.Madaan COO M.B.A., Electrical Engineer 32 years of experience in Projects Management & Manufacturing of Automobile components
J-89, UPSIDC Site V, Industrial Area, Kasna, Greater Noida (U.P.) C-35, Focal Point, Chanalon Industrial Area, Kurali, Mohali (PUNJAB) 11 Plot No. - 51 & 52, Ambika Estate, Vill. EYAVA Distt. Sanand, Ahmadabad (GUJARAT) G1-142, Industrial Area, Kushkhera, Distt. Alwar (RAJASTHAN)
New Business Incorporation of Company Greater Noida Plant- II Mohali Plant (Punjab) Sanand Plant (Ahmedabad) Gurgaon Region First Plant Setup at Greater Noida to supply child parts for Honda Cars Second plant to supply Steel Cases for Packing and Material Handling Products Third plant to supply skin panel & welded assemblies for Combine Harvester of Claas India Fourth Plant to supply child parts & welded sub assemblies for Tata Nano & GMI Cars. Fifth Plant at Kushkhera/Bhiwadi to supply child parts & welded sub assemblies for Honda Motorcycle & Steel Cases for Packing 12 2003 2006-08 2009 2010 2011
Kaizen Metal Forming Pvt. Ltd SYSTEMS UPGRADATION LOWER COSTS TIMELY DELIVERIES QUALITY TECHNOLOGICAL IMPROVEMENT 13 SAFETY
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Kaizen Metal Forming Pvt. Ltd Manufacture and supply of Sheet Metal components & Welded sub-assemblies. Manufacture and supply of Skin Body Panels for Harvesters Combine. Design & Manufacture of Steel Bone Cases, Trolleys, Pallets for domestic and export Packaging and Material handling. Conceptualize, Design, Manufacture and Test Welding Jigs & Fixtures. Design and Manufacture of Tools and Dies. 15
Kaizen Metal Forming Pvt. Ltd Power Presses from 10 to 250 Tonnes Tool Room Machines CNC Shearing Machines CNC Turret Punching Machine CNC Hydraulic Press Brakes Spot Welding Machines Projection Welding Machines Portable Spot Welding IT Guns MIG welding Machines QC equipments 100 % Power Back-up Air Compressors 16
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Facility available: Press Shop Medium Press Shop (Up to 250 T) 18 Kaizen Metal Forming
Kaizen Metal Forming Pvt. Ltd Facility available: Weld Shop SSW Capacity MIG Capacity IT GUN : From 35-KVA to 50 KVA : From 315 AMP to 500 AMP : 38 KVA 19
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Kaizen Metal Forming Pvt. Ltd Safety Systems Quality Management Systems Feedback Systems Employee Safety Green Cross Monitoring Preventive maintenance of machines & equipment Training of manpower Mock Practice 25 Defined Manufacturing Process Flow Material Test Reports Operating Standards First 5 Pieces Approval Control Charts X bar, CPK,MSA Study etc. Calibration of Instruments, Gauges & Process Die Maintenance Controls Preventive Maintenance of Equipments Customer satisfaction & Evaluation form Customer Complaint Register Defined Customer Complaint Handling Process Horizontal Application for Improvement
Maruti Suzuki India Limited Suzuki Motorcycle Limited H-One India Pvt. Ltd. (Hongo) Mahindra Swaraj CLAAS India Ltd Caparo Engg. India Pvt. Ltd. Bestex MMI India Limited New Holland Tractors. Fablink UK Ltd. 26 JBM Auto Ltd
Kaizen Metal Forming Pvt. Ltd Single Source Supplier (Tier II) Total Parts supplied: 191 Parts HONDA -CITY New HONDA CIVIC 09 Parts 62 Parts GMI -TAVERA 28 Parts JCB -JCB 01 Parts NMHG -Fork Lift ASHOK LEYLAND NISSAN X11 NISSAN 61B 11 Parts 18 Parts 02 Parts 04 parts 27 TATA NANO New Holland Total 34 Parts 22 Parts 191 Parts
Kaizen Metal Forming Pvt. Ltd Sheet Metal parts up to thickness 3.0mm 28
Kaizen Metal Forming Pvt. Ltd 29 Sheet Metal parts with thickness from 3.5 mm to 12mm
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REJECTION PPM Kaizen Metal Forming Pvt. Ltd Customer Quality PPM Level ( Yearly) 1500 1400 1300 1200 1100 1000 900 800 700 600 500 400 300 200 100 0 654 786 Year 2005 436 405 Year 2006 64 19 20 28 16 28 8 18 Year 2007 Year 2008 Year 2009 Acctual PPM Caparo 654.375 436.25 63.75 20 16 8 Year 2010 Acctual PPM H-one 785.870503 404.5 19.25 28.3333333 28 18 Target PPM 500 200 50 50 50 50 YEARLY Acctual PPM Caparo Acctual PPM H-one Target PPM
Kaizen Metal Forming Pvt. Ltd 600 TURNOVER TREND - KAIZEN GROUP 600 500 400 350 415 300 260 200 177 100 28 41 68 88 121 0 2003-04 2004-05 2005-06 2006-07 2007-08 2008-09 2009-10 2010-11 2011-12 2012-13 Projections Kaizen is an innovative company focused exclusively on timely deliveries, lower costs, technological improvement and systems up gradation
Kaizen Metal Forming Pvt. Ltd TURNOVER OF INR 1000 MILLIONS. INDUCT PROFESSIONAL AND DECENTERALISED MANAGEMENT IMPROVE PRODUCTIVITY AND PROFITABILITY SEPARATE WELDING FIXTURE MANUFACTURING LINE TO BE DEVELOP TO TAP KAIZEN INDUSTRIAL SERVICES CUSTOMERS. COMPREHENSIVE PRODUCTION FACILITIES AT FOUR LOCATIONS BECOME O.E. SUPLIER IN ALL AGRI BUSINESS AND TIER-I SUPPLIER IN VEHICLE SEGMENT 40
2011 2020 41 Small Unit Family Owned Structure Closely Held Co Small Component Manufacturer Domestic Player Turnover INR 350 MILLION Global Standard Multi Location Units Decentralized Professional Organization Widely Held Public Limited Company OEM s supplier International Player Turnover INR 2500 MILLION
othank YOU 42 Kaizen Metal Forming