INTERNAL GEAR PUMP UNIVERSAL SEAL SERIES SEALING OPTIONS APPLICATION FLEXIBILITY CONSTRUCTION OPTIONS YEAR WARRANTY Capacity Pressure Viscosity Temperature to 1,00 GPM ( m/h) 8 to,000,000 SSU (1 to 0,000 cst) to 00 PSI (1 BAR) -10 F to +800 F (-85 C to +0 C) With special construction
FEATURES & BENEFITS Materials of Construction Options: Cast iron, ductile iron, steel, stainless steel. Allows broad temperature range and chemical compatibility. Bi-Directional Design: Reversible direction of flow eliminates cost of second pump, piping and valving for loading/unloading or line stripping. Gentle Fluid Handling: Low-shear, non-pulsating flow for shear-sensitive liquids. Three Year Warranty: For quality assurance. Packing Large diameter threaded bearing housing allows easy removal of cartridge seals without removing the pump Component Seal Cartridge Seal Seal chamber accepts packing and a variety of component and cartridge style seals, in both single and double mechanical seal configurations, as well as cartridge triple lip seals Multiple port sizes, types, and ratings are available Double row ball or dual tapered roller bearings for axial thrust control One-piece cast bracket with seal between bearings provides rigid foundation to maximize seal and bearing life Rotor end clearance can be easily adjusted by rotating the threaded bearing housing to compensate for wear, higher temperatures or higher viscosities Internal relief valve standard on non-jacketed pumps; jacketed relief valves optional
MARKETS & APPLICATIONS Internal Gear Pump Principle: Chemicals: Food Processing: Plastics / Resins / Rubbers Edible Oils Petrochemicals Chocolate & Confectionery Adhesives & Sealants Sugars & Sweeteners Isocyanates & Polyols Paints & Inks Soaps & Detergents Clockwise Rotation (viewed from shaft end) Synthetic Dyes & Pigments Biodiesel & Ethanol Solvents Rotating Equipment Lube Oil Filtration & Cooling Boiler / Burner Fueling Heat Transfer Fluids Acids & Bases Other: Petroleum: Pulp / Paper Converting Crude Oil Asphalt (Bitumen) & Pitch Counter-Clockwise Rotation (viewed from shaft end) Machinery: Lube Oil & Grease Metals Processing Textile Manufacturing Water / Wastewater Treatment Refined Fuels Jacketing Options: Large jacketing areas allow rapid heating and cooling capabilities for faster startup Jacketing options available for all critical areas of pump including bracket, casing, flanges, head and relief valve Standard jacketed pumps feature jacketed head and bracket, making them ideal for applications like asphalt or chocolate Fully-jacketed pumps add jacketed casing and flange areas, providing uniform temperature control for critical processes such as ABS, epoxy, and PET resins Allows a variety of heating or cooling media including hot oil, steam and water Jacketed Option Electrically Heated Option Electric Heat Options: Heat cartridges in the bracket or casing and head enable melting asphalt and other materials before startup Closed-loop PID controller provides accurate control to minimize overshoot
UNIVERSAL SEAL CONSTRUCTION Component Cast Iron Pumps Steel Externals Pumps Stainless Steel Pumps Casing Cast Iron, ASTM A8, Class 5B Steel, ASTM A1, Grade WCB Stainless Steel, ASTM A 7, Grade CF8M Head Cast Iron, ASTM A8, Class 5B Steel, ASTM A1, Grade WCB Stainless Steel, ASTM A 7, Grade CF8M Case Hardened Head Plate for Jacketed Models Cast Iron, ASTM A8, Class 5B Steel, ASTM A1, Grade WCB Cast Iron, ASTM A8, Class 5B Bracket Cast Iron, ASTM A8, Class 5B Steel, ASTM A1, Grade WCB Stainless Steel, ASTM A 7, Grade CF8M Idler ②③ Cast Iron, ASTM A8, Class 5B ②③ Cast Iron, ASTM A8, Class 5B Stainless Steel, ASTM A 7, Grade CF8M Case Hardened Standard ① Cast Iron, ASTM A8, Class 5B ① Cast Iron, ASTM A8, Class 5B Steel Fitted ④ Steel, ASTM A18, Grade 80-0 ④ Steel, ASTM A18, Grade 80-0 Rotor Shaft Steel, ASTM A108, Grade 105 Steel, ASTM A108, Grade 105 Stainless Steel, ASTM A7 Type XM-19 or 1 condition B Idler Pin Hardened Steel, ASTM A108, Grade 105 Hardened Steel, ASTM A108, Grade 105 Hard Coated Stainless Steel, ASTM A7 Type 1, Colmonoy # coated Rotor Idler Bushing Bronze, ASTM B58 (B505), Alloy C9700 Bronze, ASTM B58 (B505), Alloy C9700 Mechanical Seal Bracket Bushing Bronze, ASTM B58 (B505), Alloy C9700 Bronze, ASTM B58 (B505), Alloy C9700 Mechanical Seal Cast Iron, ASTM A8, Class 5B Steel, ASTM A1, Grade WCB ⑤ Internal Pressure Relief Valve Stainless Steel, ASTM A 7, Grade CF8M Case Hardened Stainless Steel, ASTM A 7, Grade CF8M ① AK, AL, KK, LS, QS, N and RS sizes have ductile iron rotor, ASTM A5 Grade 0-0-18. ④ Material specification for HL steel rotor is AISI 80, LS steel rotor is ASTM A18 80-50. ② Steel fitted Q and QS sizes have steel idler. ⑤ RS relief valve not available. ③ H and HL sizes have powdered metal idler, MPIF Std 5 FC-008-50. Model Number Key: L G* H HL AK* AL* K Q Size: KK L LQ LL LS Q QS M* N R RS 1 Shaft Seal: = Mechanical Seal Blank = Packing Basic Series Configuration Jacketing**: 1 = No Jacketing = Jacketed = Foot Mount Casing w/ Jacketed Bracket Material of Construction: = Steel Externals = Cast Iron = Ductile Iron 7 = Stainless Steel or other alloys * Cast iron only ** NOTE: Only the N through RS sizes are foot mount with jacketed bracket (). The N size is standard with a jacketed bracket, non-jacketed head and non-jacketed relief valve. A jacketed relief valve option (with non-jacketed head) is available. The R size is standard with a jacketed bracket, jacketed head and non-jacketed relief valve. The RS size is standard with a jacketed bracket, casing and jacketed head, but is provided less valve as standard because a full bypass relief valve for the RS is not available. An R size relief valve is available as an option for the RS pump, providing pressure relief to 1,100 GPM, but this does not provide full bypass protection. Contact factory for details. A E Primary Shaft Diameter (L, LQ & LL Size in Cast Iron Only): Blank = 1-7/1" E = 1-5/8" Seal Location: A = Stuffing Box with Universal Seal Design E = Electric Heat (1E Models Only)
NON-JACKETED PUMP SPECIFICATIONS STAINLESS STEEL DUCTILE IRON CAST IRON STEEL EXTERNALS Model Number Standard Port Size Nominal Capacity at Speed Speed Hydrostatic Pressure Discharge Pressure for 100 SSU / cst Liquid at Rated Speed Recommended Temp. for Standard Pump F ( C) Steel Fitted Recommended Above Approximate Shipping Weight with Valve Stuffing Box Seal Inches GPM (m³/h) RPM PSI (BAR) PSI (BAR) Mech. Seal SSU (cst) Pounds (KG) H1A HL1A K1A KK1A LQ1A LL1A LS1A Q1A QS1A NA RA RSA G1A H1A HL1A AK1A AL1A K1A KK1A L1A/AE LQ1A/AE LL1A/AE LS1A Q1A QS 1A M1A NA RA RSA H1A HL1A K1A KK1A L1A LQ1A LL1A LS1A Q1A QS1A H17A HL17A K17A KK17A LQ17A LL17A LS17A Q17A QS17A N7A R7A RS7A H1A HL1A K1A KK1A LQ1A LL1A LS1A Q1A QS1A NA RA RSA G1A H1A HL1A AK1A AL1A K1A KK1A L1A/AE LQ1A/AE LL1A/AE LS1A Q1A QS1A M1A NA RA RSA H1A HL1A K1A KK1A L1A LQ1A LL1A LS1A Q1A QS1A H17A HL17A K17A KK17A LQ17A LL17A LS17A Q17A QS17A N7A R7A RS7A 1.5 1.5.5 8 10 ①1 ① 1.5 ① 1.5 ②.5 ② ② ② ② ② ② ②8 ② 10 ① 1.5 ① 1.5.5 1.5 1.5.5 8 10 15 (.8) 0 (5.) 75 (17) 100 () 15 (1) 10 () 00 (5) 00 (8) 500 (11) 00 (1) 1,100 (50) 1,00 () 8 (1.8) 15 (.8) 0 (5.) 7 (15) 90 (0) 75 (17) 100 () 15 (1) 15 (1) 10 () 00 (5) 00 (8) 500 (11) 0 (95) 00 (1) 1,100 (50) 1,00 () 15 (.8) 0 (5.) 75 (17) 100 () 15 (1) 15 (1) 10 () 00 (5) 00 (8) 500 (11) 10 (1.9) 0 (.7) 5 (10) 5 (15) 90 (0) 110 (5) 10 () 00 (5) 0 (7) 00 (1) 1,100 (50) 1,00 () 50 150 150 0 50 1150 1150 0 0 50 50 50 75 (191) 75 (191) 5 (1) 50 (11) 50 (11) 75 (191) 75 (191) 5 (1) 50 (11) 50 (11),500 (550),500 (550),500 (550) (0) 5 (0) 10 (5) 15 (57) 185 (8) 195 (89) 00 (91) 50 (0) 550 (50) 810 (7) 1,5 (51),500 (1,1) 5 (11) 8 (17) 0 (18) 8 (7) 85 (9) 105 (8) 110 (50) 155 (70) 175 (80) 185 (8) 190 (8) 0 (00) 50 (5) 00 (7) 810 (7) 1,5 (51),000 (907) 8 (17) 0 (18) 105 (8) 110 (50) 155 (70) 175 (80) 185 (8) 190 (8) 0 (00) 50 (5) 8 () 50 () 15 (57) 10 (59) 05 (9) 0 (109) 0 (100) 0 (09) 50 (5) 810 (7) 1,5 (51),500 (1,1) ① NPT ports. ② Flanged ports. Note: Higher pressures possible with reduced speeds and factory approval. Higher temperatures available with special construction. 5
JACKETED PUMP SPECIFICATIONS STAINLESS STEEL CAST IRON STEEL EXTERNALS Model Number Standard Port Size Nominal Capacity at Speed Speed Hydrostatic Pressure Discharge Pressure for 100 SSU / cst Liquid at Rated Speed Recommended Temp. for Standard Pump F ( C) Steel Fitted Recommended Above Approximate Shipping Weight with Valve Stuffing Box Seal Inches GPM (m³/h) RPM PSI (BAR) PSI (BAR) Mech. Seal SSU (cst) Pounds (KG) HA HLA KA KKA LQA LLA LSA QA QSA NA RA RSA HA HLA KA KKA LA/AE LQA/AE LLA/AE LSA QA QSA MA NA RA RSA H7A HL7A K7A KK7A LQ7A LL7A LS7A Q7A QS7A N7A R7A RS7A HA HLA KA KKA LQA LLA LSA QA QSA NA RA RSA HA HLA KA KKA LA/AE LQA/AE LLA/AE LSA QA QSA MA NA RA RSA H7A HL7A K7A KK7A LQ7A LL7A LS7A Q7A QS7A N7A R7A RS7A 1½ 1½ ½ 8 10 ①1½ ①1½ ②½ ② ② ② ② ② ② ②8 ② 10 1½ 1½ ½ 8 10 15 (.) 0 (.8) 80 (18) 100 () 15 (1) 10 () 00 (5) 00 (8) 500 (11) 00 (1) 1,100 (50) 1,00 () 15 (.) 0 (.8) 80 (18) 100 () 15 (1) 15 (1) 10 () 00 (5) 00 (8) 500 (11) 0 (95) 00 (1) 1,100 (50) 1,00 () 10 (.) 0 (.5) 50 (11) 5 (15) 90 (0) 110 (5) 10 () 00 (5) 0 (7) 00 (1) 1,100 (50) 1,00 () 50 0 50 1150 1150 0 0 50 50 50 175 (1) 75 (191) 75 (191) 5 (1) 50 (11) 50 (11) 75 (191) 75 (191) 5 (1) 50 (11) 50 (11),500 (550),500 (550) (19) 5 (0) 10 (5) 15 (57) 190 (8) 10 (95) 10 (95) 90 () 590 (8) 810 (7) 1,5 (51),500 (1,1) (19) 5 (0) 10 (5) 15 (57) 190 (8) 00 (91) 10 (95) 80 (18) 580 (5) 00 (7) 810 (7) 1,5 (51),000 (907) 7 (1) 5 () 15 (57) 10 (59) 10 (95) 55 (11) 0 (10) 500 (7) 00 (7) 810 (7) 1,5 (51),500 (1,1) ① NPT ports. ② Flanged ports. Note: Higher pressures possible with reduced speeds and factory approval. Higher temperatures available with special construction. QA with P Drive & Optional Jacketed Relief Valve
TYPICAL PRODUCT CONFIGURATION NOTE: Models shown are not necessarily the standard configuration. G (G1A Shown) H & HL (H1A Shown) L (L1A Shown) LQ (LQ1A Shown) Q (Q1A Shown) N (NA Shown) AK & AL (AK1A Shown) LL (LL1A Shown) QS (QS1A Shown) R (RA Shown) K & KK (K1 Shown) LS (LS1A Shown) M (M1A Shown) RS (RS7A Shown) 7
Industry & Application Experts Application experience spanning more than 100 years Original inventors of the internal gear pumping principle Reliability, quality and performance Global service and support GLOBAL LEADER PUMPING IN POSITIVE DISPLACEMENT SOLUTIONS VERTICALLY INTEGRATED PRODUCTION PROCESS: Viking Pump has been a global leader in positive displacement pumping solutions since 1911. With a vertically integrated manufacturing process, we have the tools, processes and systems to produce our products in-house; from the initial engineering analysis, through design layout, foundry casting, machining, final assembly, testing and shipping. Viking pumps are uniquely designed for the task at hand, from simple solutions to your most advanced and demanding needs. Contact Your Distributor Today Distributed By: VIKING PUMP, INC. A Unit of IDEX Corporation 0 State Street Cedar Falls, Iowa 501 U.S.A. Telephone: (19) -171 Fax: (19) 7-8157 vikingpump.com United States www.vikingpump.com Cedar Falls, Iowa Phone: (19) -171 Europe & Africa www.vikingpump.com Shannon, Ireland Phone: +5 (1) 719 Canada www.vikingpumpcanada.com Windsor, Ontario Phone: (519) 5-58 Asia-Pacific www.idexfmt-asia.com China - Shanghai Phone: +8-1-51-5599 Singapore Phone: +5-8-705 India - Mumbai Phone: +91---55 Korea - Seoul Phone: +8-19-91-1110 Latin America www.vikingpump.com Mexico D.F., C.P. Phone: +5 (55) 555-157 Brazil - Sao Paulo Phone: +55 (19) 871-500 Middle East www.idexfmt-asia.com Dubai, UAE Phone: +97--99-1095/1097 Copyright 01 Viking Pump, Inc. All Rights Reserved. Rev111 Australia & New Zealand www.vikingpump.com Form No. 1-D