TURNING IDEAS INTO REALITY THE JOURNEY OF ONE LEADING MANUFACTURER INTO THE INDUSTRIAL IOT HANS MICHAEL KRAUSE BOSCH REXROTH AG
Bosch Group Mobility Solutions 60 % Share of sales 73,1 billion in sales Bosch Group 390.000 associates Leading supplier of household appliances Consumer Goods One of worlds largest automotive suppliers Leading in drive and control technology Leading in packaging and process technology Industrial Technology Global market leader energy-efficient heating products Energy and Building Technology Leading manufacturer of security technology Leading supplier of power tools & accessories 2 Bosch Connected Industry 02/01/2017
Bosch Rexroth. Automation and Electrification Solutions. The benchmark in servo drives The pioneer in motion control Lifting the PLC to the Internet of Things Global market leader in welding controls Best-in-class Support and Service The most powerful CNC on the market 3 G3/PJ-CI4 02/01/2017
Internet of Things @ Bosch
Features of Industry 4.0
i4.0 feature: people as key players People play the decisive role in the connected plant Decisions based on contextual digital information Mastering complexity through new ways of visualization and operation New ways of learning Individual integration of the employee in the work process Assistance functions and ability amplifier for people Health and well-being through adaptive workplace ergonomics 6 Bosch Connected Industry 02/01/2017
Awards Project External Industry 4.0 at Bosch i4.0 our journey and achievements Germany USA 03.14 China Germany 04.13 2013 2014 2015 2016 05.13 Bosch Dual Strategy i4.0 Project i4.0@bosch 01.15 Innovation Cluster Connected Industry 10.15 03.16 02.16 05.16 11.13 07.15 Feuerbach 01.16 04.13 Rexroth 09.13 Homburg 11.14 Blaichach Homburg Vénissieux 7 Bosch Connected Industry 02/01/2017
Dual strategy for Connected Industry Sensors Drive & Controls Software & Data Analytics Machinery & Robotics Leading Provider 70+ Solutions Leading User 270+ Bosch Plants Worldwide Logistics Services 8 Bosch Connected Industry 02/01/2017
Industry 4.0 Innovation level Implementation roadmap 3) IPNs 2) Value streams 1) Pilot projects IPN = International Production Network
Logistics with RFID 30% reduction of stock in processes 10% efficiency increase in processes 10 Bosch Connected Industry 02/01/2017
i4.0 in an entire line example Homburg 30% stock reduction, no setup People as key players Up to 0.5mio savings year / line 10% output increase 11 Bosch Connected Industry 02/01/2017 Video
i4.0 in an IPN example ABS / ESP 11 plants Worldwide plant benchmarking based on MES Up to 25% productivity increase More than 26mio. units / year >5000 machines connected 13 Bosch Connected Industry 02/01/2017
Bosch Solutions for Industry 4.0 Cloud & Data Analytics Production Performance Manager Energy Management Collision Prevention Predictive Maintenance Indoor Location Tracking Indoor Location Tracking Smart Replenishment Service APAS assistants Maintenance Support System
IaaS PaaS SaaS Industry 4.0 at Bosch Bosch IoT Cloud & IoT Suite as Foundation for Industry 4.0 Smart Replenishment Service Track and Trace Global Traceability Maintenance Support System Analytics Platform Additional Industry 4.0 Applications Marketplace Industry 4.0 Micro Services Compute Storage Network Security 15 Bosch Connected Industry 02/01/2017 IaaS / PaaS / SaaS = Infrastructure / Platform / Software as a Service
Smart Guiding IMS Linear Guide i3.0 Connected to all control types Extremly robust with less components Accuracy Guiding & Measuring + sensors for temperature, acceleration etc. Integrated Measuring System <1µm* Supplier Award 2016 16 G3/PJ-CI4 02/01/2017
Smart Hydraulics Cytropac Hydraulics i3.0 Smart Hydraulic Power Unit with integrated speed-variable drive, motor, pump, tank & sensors* Multi-Ethernet Connected up to 80% less energy Less space and weight by Innovative cooling and oil degassing concept 50% 17 G3/PJ-CI4 02/01/2017 * e.g. temperature, fluid level, filtration, pressure and data from the drive & motor
Smart Control IndraControl XM Control i3.0 Multi-Ethernet Connected Real-Time Fieldbus, OPC UA, Web & IoT, Cloud Connection* Real-time enabled for C/C++ based PLC Smart Control combines PLC Automation with IoT solutions Smart Devices & Web HMI Automatic code generation Countless automation apps Open Core Engineering bridging PLC and IT automation Multi-language enabled IEC 61131-3 (PLC, Motion) G-Code (CNC) Java (IoT) Lua (Open Source) C/C++/C# (Real-time) Operating via Smart Devices ios, Android, Windows Enabled for simulation and model-based engineering LabView, Matlab, Simulink, Modelica (CATIA, SolidWorks) IT/IoT/Cloud communication OPC UA WebSockets MQTT JSON / REST MES protocols Safety on board Energy Management Data Analytics 18 G3/PJ-CI4 02/01/2017 * Bosch IoT Cloud, Oracle, SalesForce, Microsoft Azure etc.
IoT Gateway 19 G3/PJ-CI4 02/01/2017
Use Case: IoT Gateway at Bosch Rexroth Monitoring of lubricants and filters and compliance with the ISO cleanliness level Maintenance Support System -25% Maintenance costs -20% Complexity for manual testing Existing test facility without IT-Connection + IoT Gateway + Production Performance Manager +5% OEE ROI < 1,5 years 20 G3/PJ-CI4 02/01/2017
Nokia and Bosch research data speedway for factory of the future 21 G3/PJ-CI4 02/01/2017
Ecosystem and Partnerships Platforms, Cloud Solutions, Data Analytics Model-based Engineering Simulation Your tool Your use case IT, Web, Automation, Databases Open Standards Operating Systems New engineering languages Open Source Automation Bosch Rexroth Connected Automation Portfolio 22 G3/PJ-CI4 02/01/2017
Ecosystem and Partnerships In building the Connected World of the future, we believe no single company will be able to do this alone. We believe in Open Platforms, in Open Standards, in Open Source and in Strategic Alliances. 23 G3/PJ-CI4 02/01/2017
Connected Industry: orchestrated involvement of all actors Customer Users & Operators Suppliers Service Systemintegrators Research & Science Let s connect and cooperate for new exciting business models! 24 Bosch Connected Industry 02/01/2017
THANK YOU Hans Michael Krause Bosch Rexroth AG Hans-Michael.Krause@boschrexroth.de Tel. +49 (0)93 52 18 53 09 @elkrause www.connected-automation.com www.boschrexroth.com