Multijacketed Tubing, Jacketed Tubing, Insulated Tubing 1 www.swagelok.com Multijacketed Tubing, Single-Jacketed Tubing, Insulated Tubing Features 1/4 to 6 to 12 tubing sizes available in 316/316L stainless steel copper Seamless welded tubing available in stainless steel Thermoplastic polyurethane (TPU) PVC jackets help protect tubing from external corrosion abrasion Fibrous glass insulation reduces heat loss helps protect personnel
2 Tubing, Tubing Tools, Welding System Multijacketed Tubing Swagelok multijacketed tubing provides protection against galvanic atmospheric corrosion protects the tubing against wear abrasion. In addition, it reduces costs by enabling installation of up to four tubes at once. Features 316/316L stainless steel instrumentation tubing 1/4 to 6 to 12 tubing sizes Low-temperature, UV-resistant thermoplastic polyurethane (TPU) for both individual tube jackets outer jacket Positive identification of individual tubes along entire length jacket marking stard; see Stard Marking, below. Individual tubes are marked for positive identification along their entire length. Materials of Construction Component Tubing Jackets Material/Grade 316/316L / ASTM A269, A213➀ Thermoplastic polyurethane Stiffening plate Aluminum 33- Inner wrap, outer wrap Foam wrap Polyester film Closed cell, EPDM foam rubber ➀ wall thickness, not minimum wall thickness. Seamless metric sizes also meet DIN 17458 test 1 class material 1.441/1.444. Stard Marking Stard marking includes model, size, materials, specifications, temperature rating, batch number for traceability. Individual Example: Swagelok Model MJT.49 316/316L SMLS ASTM A269 TPU Jacket Maximum 25/12 Caution May Be Hot Batch 12345 www.swagelok.com...1...1...1...1...1... Outer Jacket Example: 6 ft Swagelok Model MJT Two.49 316/316L SMLS ASTM A269 TPU Jacket Maximum 25/12 Caution May Be Hot Batch 12345 www.swagelok.com Technical Data Fractional Tubing Data Max Process For additional information, see Swagelok Tubing Data (MS-1-7). For jacket properties information, see page 5. Pressure Rating at 2 to psig 1/4.35 67 5 48 3/8.35 service; 33 264 25.35➀ 4 26 28.49 installation 37 296 ➀ Not recoended for use with tube fittings in gas service. Metric Max Process Min Bend Radius Support Centers ft Seamless Welded Horiz Vert Pressure Rating at 28 to 37 bar 8. 6. 15. Min Bend Radius cm Support Centers m Seamless Welded Horiz Vert 6 55 42 336 1. 121 service; 4 24 192 2.3 1.8 4.6 12 installation 2 16 Dimensions Dimensions are for reference only are subject to change. W H 2 3 4 H 2 3 4 2 3 W, Width Height Weight Max Bulk Length Dimensions lb/ft ft 4 1/4.35 1.6 1.41 1.76.73.37.52.68 1 9 725 3/8.35 1.31 1.79 2.26.86.53.76.99 85 65 5.35 1.56 2.16 2.76.98.69 1. 1.3 7 5 375.49 1.59 2.16 2.76.98.82 1.18 1.55 6 4 325 Dimensions kg/m m 6 1. 26 35 43 18.55.78 1.1 395 29 23 1. 34 47 59 22.87 1.25 1.63 24 175 135 12 1. 38 53 67 24 1.3 1.49 1.94 2 15 5
Single-Jacketed Tubing Swagelok single-jacketed tubing helps provide increased protection against galvanic atmospheric corrosion. In addition, it helps protect the tubing against wear abrasion. Multijacketed Tubing, Jacketed Tubing, Insulated Tubing 3 Features 316/316L stainless steel copper instrumentation tubing 1/4 to 6 to 12 tubing sizes Low-temperature, UV-resistant PVC jacket stard; optional thermoplastic polyurethane (TPU) jacket available for higher-temperature service Jacket marking available; see Optional Jacket Marking, below. Technical Data Fractional Max Process Pressure Rating at Min Support Max Bulk Length 2 to Bend Centers Jacket ± % psig Radius ft Weight ft Seamless Welded Horiz Vert lb/ft Seamless Welded Stainless Steel (ASTM A269, A213➀, TP 316/316L) 1/4.35 22, PVC 3, 5 48.12.35 27 25 3/8.35 jacket; service; 33 264.19.48 17 25 8. 6. 15..35➁ 25, TPU, 26 28.25 12 8 jacket installation.6.49 37 296.31 9 Copper (ASTM B68, B68M, B75, UNS 122) 1/4.3 22, PVC 3, 14.12.35 32 3/8.32 jacket; service; 9.18.48 22 8. 6. 15..35➁ 25, TPU, 8.26 12 jacket installation.6.49 1.33 ➀ wall thickness, not minimum wall thickness. ➁ Not recoended for use with tube fittings in gas service. Metric Max Process Pressure Rating at Min Support Max Bulk Length 28 to 37 Bend Centers Jacket ± % bar Radius m Weight m Seamless Welded cm Horiz Vert kg/m Seamless Welded Stainless Steel (ASTM A269, A213➀, TP 316/316L) 6 4, PVC 34, 42 336.18 8.5 67 35 1. jacket; service; 121, TPU 23, 24 192 2.3 1.8 4.6.32 12.5 335 9 12 jacket installation 2 16.38 14.5 3 9 Copper (ASTM B68, B68M, B75, UNS 122) 6 1. 4, PVC 34, 94..18 8.5 7 jacket; service; 1. 6. 2.3 1.8 4.6.32 12.5 35 121, TPU 23, 12 1.➁ jacket installation 54..38 14.5 35 ➀ wall thickness, not minimum wall thickness. Seamless metric sizes also meet DIN 17458 test 1 class material 1.441/1.444. ➁ Not recoended for use with tube fittings in gas service. Optional Jacket Marking Optional marking includes model, size, materials, specifications, temperature rating, batch number for traceability. Example: ft Swagelok Model JT.49 316/316L SMLS ASTM A269 PVC Jacket Maximum 22/4 Caution May Be Hot Batch 12345 www.swagelok.com Tubing Data For additional information, see Swagelok Tubing Data (MS-1-7). For jacket properties information, see page 5.
4 Tubing, Tubing Tools, Welding System Insulated Tubing Swagelok insulated tubing is designed for use in applications such as steam supply, condensate return, gas liquid transport lines, where weatherproofing energy conservation are important. Swagelok insulated tubing helps protect personnel from hot process steam lines, reduces heat loss, offers a cost-effective alternative to field-installed insulation of small-diameter tubing systems. Features 316/316L stainless steel copper instrumentation tubing 1/4 to 6 to 12 tubing sizes Low-temperature, UV-resistant PVC jacket stard; optional TPU jacket available Absorption-resistant fibrous glass insulation Insulation contains less than ppm of water-soluble chlorides Jacket marking stard; see Stard Jacket Marking, below. Seal insulation ends to prevent contamination of the insulation. Technical Data Fractional Max Process Pressure Rating at Min Support Max Bulk Length 4 Bend Centers Jacket ± % psig Radius ft Weight ft Seamless Welded Horiz Vert lb/ft Seamless Welded Stainless Steel (ASTM A269, A213➀, TP 316/316L) 1/4.35 3, 4896 3916.2 1.3 17 125 3/8.35 service; 3168 2534.3 1.16 13 4➂ 8. 6. 15..35➁, 2496 1996 installation.45 1.28.49 3552 2841 9 Copper (ASTM B68, B68M, B75, UNS 122) 1/4.3 3, 7.26 1.3 16 3/8.32 service; 45.34 1.16 1 4➂ 8. 6. 15..35➁, 4.43 1 installation 1.28.49 55.5 ➀ wall thickness, not minimum wall thickness. ➁ Not recoended for use with tube fittings in gas service. ➂ The maximum jacket surface temperature is 14 with a process temperature of 4, an ambient temperature of 8, a wind of mph. Metric Max Process Pressure Rating at Min Support Max Bulk Length 24 Bend Centers Jacket ± % bar Radius m Weight m Seamless Welded cm Horiz Vert kg/m Seamless Welded Stainless Steel (ASTM A269, A213➀, TP 316/316L) 6 34, 43 322.4 25.7 4 35 service; 1. 24➁ 23, 23 184 2.3 1.8 4.6.57 29.5 335 9 12 installation 192 153.63 31.5 3 9 Copper (ASTM B68, B68M, B75, UNS 122) 6 1. 34, 47..4 25.7 4 service; 1. 24➁ 3. 2.3 1.8 4.6.55 29.5 35 23, 12 1.➂ installation 27..64 31.5 35 ➀ wall thickness, not minimum wall thickness. Seamless metric sizes also meet DIN 17458 test 1 class material 1.441/1.444. ➁ The maximum jacket surface temperature is 6 with a process temperature of 24, an ambient temperature of 26, a wind of 16 km/h. ➂ Not recoended for use with tube fittings in gas service. Stard Jacket Marking Stard marking includes length, ordering number, temperature rating, batch number for traceability. Example: ft Swagelok SS ST4 S 35 U 4/24 Continuous Batch 12345 www.swagelok.com Tubing Data For additional information, see Swagelok Tubing Data (MS-1-7). For jacket properties information, see page 5.
Insulated Tubing Heat Loss Multijacketed Tubing, Jacketed Tubing, Insulated Tubing 5 The information presented represents typical performance data for low-temperature PVC TPU jackets for the conditions given. Actual results may vary with the conditions of installation. Heat loss calculated with 25 mph (4 km/h) wind. 1/4 6 Tubing 12 Tubing Heat Loss, Btu/h ft 5 9 8 7 6 5 4 3 2 Ambient, 4 3 2 2 3 4 8 7 6 5 4 3 2 Heat Loss, Kcal/h m Heat Loss, Btu/h ft 5 9 8 7 6 5 4 3 2 Ambient, 4 3 2 2 3 4 8 7 6 5 4 3 2 Heat Loss, Kcal/h m 6 4 2 2 4 6 8 12 6 4 2 2 4 6 8 12 Ambient, Ambient, 3/8 Tubing Heat Loss, Btu/h ft Ambient, 5 4 3 2 2 3 4 9 8 7 6 5 4 3 2 8 7 6 5 4 3 2 Heat Loss, Kcal/h m Legend 2 psig (13.7 bar) steam 388 (197) 125 psig (8.6 bar) steam 353 (178) 5 psig (3.4 bar) steam 299 (148) 15 psig (1. bar) steam 25 (121) 6 4 2 2 4 6 8 12 Ambient, Jacket Properties Jacket Properties Low- PVC Thermoplastic Polyurethane (TPU) Tensile strength 22 psi (151 bar) 38 psi (261 bar) Elongation 35 % 7 % Hardness, Shore A 8 8 Maximum temperature 22 (4) 25 (121) Minimum installation temperature ( 23) 4 ( 4) Minimum service temperature 3 ( 34) 67 ( 55) Halogenated (chlorides) Yes No Water absorption. % 1.2 to 1.4 % Flame resistance UV resistance 24 rating in accordance with ASTM D2863 75 h in accordance with UL-1581 V2 in accordance with UL94 2 h in accordance with QUV aging test
6 Tubing, Tubing Tools, Welding System Ordering Information Multijacketed Tubing Build a multijacketed tubing ordering number by combining the designators in the sequence shown below. A Material SS = 316/316L stainless steel 25M = 316L stainless steel with 2.5% Molybdenum (Fractional only) B Model MJT = Multijacketed C Number of 2 = 2 tubes of same size 3 = 3 tubes of same size 4 = 4 tubes of same size A B C D E F S S - M J T 2-4 - S - 3 5 - F 1 D Size: Seamless Stainless Steel, Fractional 4-S-35 = 1/4.35 6-S-35 = 3/8.35 8-S-35 =.35 8-S-49 =.49 Seamless Stainless Steel, Metric 6M-S-1.M = 6 1. M-S-1.M = 1. 12M-S-1.M = 12 1. Welded Stainless Steel, Fractional 4-W-35 = 1/4.35 6-W-35 = 3/8.35 8-W-35 =.35 8-W-49 =.49 Welded Stainless Steel, Metric 6M-W-1.M = 6 1. M-W-1.M = 1. 12M-W-1.M = 12 1. E Package Length Unit of Measure F = Feet M = Meters F Package Length, Tolerance Specify a bulk length up to the maximum bulk length shown on page 2. 1 = Continuous length, ± 5 % (contains one piece) 2 = Exact length, ±.5 % (may contain multiple pieces) 3 = Continuous, exact length, ±.5 % (contains one piece) 4 = Stard length, ± 5 % (may contain multiple pieces) Single-Jacketed Insulated Tubing Build a single-jacketed or insulated tubing ordering number by combining the designators in the sequence shown below. A Material CU = Copper SS = 316/316L stainless steel 25M = 316L stainless steel with 2.5% Molybdenum (Fractional only) B Model JT = Single-jacketed ST = Insulated A B C D E F S S - S T 4 - S - 3 5-1 - U - G C Size: Copper, Fractional 4-3 = 1/4.3 6-32 = 3/8.32 8-35 =.35 8-49 =.49 Copper, Metric 6M-1.M = 6 1. M-1.M = 1. 12M-1.M = 12 1. 12M-1.5M = 12 1.5 Seamless Stainless Steel, Fractional 4-S-35 = 1/4.35 6-S-35 = 3/8.35 8-S-35 =.35 Seamless Stainless Steel, Metric 6M-S-1.M = 6 1. M-S-1.M = 1. 12M-S-1.M = 12 1. Welded Stainless Steel, Fractional 4-W-35 = 1/4.35 6-W-35 = 3/8.35 8-W-35 =.35 Welded Stainless Steel, Metric 6M-W-1.M = 6 1. M-W-1.M = 1. 12M-W-1.M = 12 1. D Package Length Fractional = ft (3.5 m) 25 = 25 ft (76.2 m) 5 = 5 ft (152 m) xxxx = Bulk length➀ Metric 3M = 3 m (98.4 ft) 75M = 75 m (246 ft) 15M = 15 m (492 ft) xxxx = Bulk length➀ ➀ See pages 3 4 for the maximum bulk length of tubing available. E Options For multiple options, add designators in alphabetical order. M = Jacket marking, 6 ft (2 m) intervals (model JT only; see page 3 for details) U = TPU jacket (required for color jacket) F Jacket Colors None = Black A = Grey B = Blue G = Green N = Orange P = Purple R = Red W = White Y = Yellow
Multijacketed Tubing, Jacketed Tubing, Insulated Tubing 7 Options Tubing Material Size Other materials sizes are available. Contact your authorized Swagelok representative. For maximum sizes available see table. Tubing Size Tubing Material () Jacketed 1 (25.4) Insulated 3/4 (19.1) 1 tube 1 (25.4) Multijacketed 2 tubes 3/4 (19.1) 3 tubes 5/8 (15.9) 4 tubes (12.7)) Accessories Heat-Shrink Adhesive-Lined Sleeves Used to protect bare tubing straight fitting connections to jacketed insulated tubing, these sleeves contain a heat-activated adhesive to provide a watertight seal to the protected area. Sleeve Description.75 (19. ) dia, shrinks to.2 (5.1 ) dia 1. (25.4 ) dia, shrinks to.3 (7.6 ) dia 2. (5.8 ) dia, shrinks to.75 (19. ) dia 3. (76.2 ) dia, shrinks to 1. (25.4 ) dia Ordering Number MS-HSB-S75 MS-HSB-S MS-HSB-S2 MS-HSB-S3 Multijacketed Tubing Heat-Shrink Sleeve Selection 2 3 4 Heat Shrink Boot Ordering Number 1/4 MS-HSB-S MS-HSB-S2 MS-HSB-S2 3/8 MS-HSB-S2 MS-HSB-S2 MS-HSB-S3 MS-HSB-S3 MS-HSB-S3 MS-HSB-S3 6 MS-HSB-S MS-HSB-S2 MS-HSB-S2 8 MS-HSB-S2 MS-HSB-S2 MS-HSB-S2 MS-HSB-S2 MS-HSB-S2 MS-HSB-S3 12 MS-HSB-S3 MS-HSB-S3 MS-HSB-S3 Silicone Sealing Tape Silicone sealing tape is used in conjunction with heat-shrink sleeves to seal the ends of jacketed insulated tubing where the jacket material needs to be removed to assemble a fitting. Each roll is ft (3. m) long 1.5 (38.1 ) wide. Ordering number: MS-SR-B Silicone Sealant This silicone RTV sealant is used in conjunction with heatshrink sleeves to seal ends of jacketed insulated tubing from moisture, it offers excellent resistance to weather, oil, many chemicals. One tube will seal approximately ends; each kit contains 8 tubes. Service : 6 to 4 ( 51 to 24) Cure Time: approximately 24 h at 77 (25) 5 % relative humidity Ordering number: MS-RTV-SEAL-KIT Jacket Patch Kit The jacket patch kit can be used to seal a splice in tubing or to repair any incidental field damage to insulation jacket. Each kit contains thermal insulation, fiberglass tape, self-sealing patches. Ordering number: MS-JP-KIT Weatherproof Strip Insulation Weatherproof strip insulation provides an effective method of temporarily insulating components. The jacketed insulation is universal easy to install. It is approximately 4 (2 ) wide (12.7 ) thick is available in stard lengths of, 3, 5 ft (3., 9.1, 15.2 m) packages. Insulation Item Ordering Number ft (3. m) insulation strip MS-SI- 3 ft (9.1 m) insulation strip MS-SI-3 5 ft (15.2 m) insulation strip MS-SI-5 25 insulation tie straps MS-SITS-KIT Heat-Shrink End-Seal Boots (Insulated Tubing) Made of thermally stabilized, modified polyolefin, these heat-shrinkable boots provide a weatherproof end seal for all sizes of insulated tubing protect against moisture ingress. Each kit contains 2 end-seal boots. Ordering number: MS-HSB-KIT Caps (Insulated Tubing) Protective end caps temporarily seal insulated tubing ends insulatation during storage installation. Each kit contains 2 caps. 1/4 3/8 Ordering Number 6 MS-46-CAP-KIT 12 MS-8-CAP-KIT
8 Tubing, Tubing Tools, Welding System Accessories Mounting Clips Stainless steel mounting clips secure jacketed tubing to brackets or tubing trays. Clips consist of a 1/4 x 2 bolt nut two 1/4 washers. When using strut-type mounting brackets, also order strut nuts, below. Tools Breakout Bending Tools The tube breakout bender is used with multijacketed tubing to separate bend individual tubes up to or 12 outside diameter. Breakout Bender The bending tools are used to bend 2-, 3-, or 4-tube multijacketed tubing or insulated tubing bundles with up to or 12 outside diameter tubes. Multijacketed 1/4 6 3/8 8, 12 Strut Nuts Number of Ordering Number 2 MS-K42 3 MS-K43 4 MS-K44 2 MS-K62 3 MS-K63 4 MS-K64 2 MS-K82 3 MS-K83 4 MS-K84 Strut nuts are used when securing jacketed tubing to strut-type mounting brackets Ordering number: MS-M65-4 Single-Jacketed Ordering Number 1/4 6 MS-K41 3/8 8 MS-K61, 12 MS-K81 Description breakout bender,➀ 1.75 (44.4 ) radius Bending tool,➁ 8 (2 cm) radius Bending tool,➁ 12 (3 cm) radius Ordering Number MS-BT1 MS-BBT MS-BBT-12 ➀ Requires square drive ratchet, not included. ➁ Requires 3/4 NPT threaded hle, not included. Combination Spool St/Bundle Straightener This tool safely pays out straightens spooled coils of jacketed or insulated tubing. It accepts stard 6 (152.4 cm) spool diameters up to 36 (91 cm) wide. Dimensions: 55.5 H by 5 W by 78 D (14.97 H by 127 W by 198.12 D cm) Ordering number: MS ST636 Related Products Jacketed Connector (JTC) For use with 1/4, 3/8, jacketed tubing with up to 1/16 nominal jacket thickness Available in all stard tube fitting configurations Provides a leak-tight seal on the tubing jacket preventing environmental ingress See the Swagelok Jacketed Connector (JTC) catalog, MS-2-438. Five-Roll Straightener The straightener can be mounted to the spool st for use with single, coiled jacketed or nonjacketed tubing up to or 12 outside diameter. Case dimensions: 16 H by 19.5 W by 7.5 D (4.6 H by 49.5 W by 19 D cm) Ordering number: MS TST12 (case included for 1/4 to ) MS TST24 (case not included for 1/4 to ) MS-2-188, RevI, October 217
About this document Thank you for downloading this electronic catalog, which is part of General Product catalog Swagelok published in print. This type of electronic catalog is updated as new information arises or revisions, which may be more current than the printed version. Swagelok Company is a major developer provider of fluid system solutions, including products, integration solutions services for industry research, instrumentation, pharmaceutical, oil gas, power, petrochemical, alternative fuels, semiconductor. Our manufacturing facilities, research, service distribution facilities support a global network of more than 2 authorized sales service centers in 57 countries. Visit www.swagelok.com to locate your Swagelok representative obtain any information on features, technical information product references, or to learn about the variety of services available only through authorized sales centers service Swagelok. Safe Product Selection When selecting a product, the total system design must be considered to ensure safe, trouble-free performance. Function, material compatibility, adequate ratings, proper installation, operation, maintenance are the responsibilities of the system designer user. Warranty Information Swagelok products are backed by The Swagelok Limited Lifetime Warranty. For a copy, visit your Swagelok Web site or contact your authorized Swagelok representative. Swagelok, Ferrule-Pak, Goop, Hinging-Colleting, IGC, Kenmac, Micro-Fit, Nupro, Snoop, Sno-Trik, SWAK, VCO, VCR, Ultra- Torr, Whitey TM Swagelok Company Aflas TM Asahi Glass Co. Ltd. AL-6XN TM Allegheny Ludlum Corporation AutoCAD TM Autodesk, Inc. CSA TM Canadian Stards Association DeviceNet TM VA Kalrez, Krytox TM DuPont Elgiloy TM Elgiloy Specialty Metals FM TM FM Global Grafoil TM GrafTech International Holdings, Inc. MAC TM MAC Valves Inc. Microsoft, Windows TM Microsoft Corp. NACE TM NACE International Nitronic TM AK Steel Corporation picofast TM HansTurck KG Pillar TM Nippon Pillar Packing Company, Ltd. Rapid Tap TM Relton Corporation 15-7 PH, 17-7 PH TM AK Steel Corp. Svik TM SvikAB Silconert TM Silcotek Corporation Simriz TM Freudenberg-NOK SolidWorks TM SolidWorks Corporation 217 Swagelok Company