WINTER 2010 Storage Solutions Space Saver Bulk Racks Z -Beam Record Storage RapidGrate Steel Decking Catwalks Stairways Tire & Battery Racks Custom Applications Slotted Angle Mobile Aisle Contact Customer Service Direct 1-888-503-8218 MADE IN THE U.S.A 14421 Bonelli Street City of Industry, CA 91746 www. RapidRack.com 800-736-7225 ( R A C K ) Fax: 626-333-5265 REV: 2.19.10
Product Pages Our Mission Statement Through unity, trust and integrity, we manufacture reliable and economical industrial stock shelves systems. We are committed to engineering expertise, quality workmanship and on time delivery. We always service our customers needs in a positive, courteous and efficient manner. Our dedication sets Rapid Rack apart from the competition at a cost that provides profit for everyone. Rapid Rack features: DuPont Powder Coatings Standard Components 4 Loadmaster 5-6 Space Saver 7-8 Bulk Storage 9-10 Record Archive 11-12 Z Beam 13-14 Steel Shelving 15 Profile Series: Z Beam / Single-rivet / Double-rivet 16-17 Automotive Storage 18-19 Mobile Aisle Systems 20-21 Stairways 22 RapidGrate Decking 22 Catwalks 23 Additional information Page Ordering Information 24 Slotted Angles 25 Rapid Rack Components 26-28 Capacity Chart 29 Key Rack Components 30-32 Key Rack Design Information 33 Rapid Rack Design Information 34-35 General Information/Seismic zone map 35 2 Distributors: Call 800-736-7225 www.rapidrack.com
Our story For over 50 years, Rapid Rack Industries has manufactured material handling storage products for industrial, commercial and consumer markets. Our capabilities include heavy-duty boltless shelving, two- and three-level catwalk systems, mobile aisle systems and Gorilla Rack consumer products. We offer work benches, carts, drawers and other accessories to enhance the use of our shelving products. Rapid Rack introduced boltless shelving over 35 years ago and revolutionized the shelving industry. The sturdiness and ease of assembly of the boltless product rendered the bolted style of shelving all but obsolete. In April 2005 we expanded to the eastern United States with a distriubtion center in Nashville, Tennessee to provide the same high-quality product and exemplary customer service that has allowed us to capture the largest market share in the west. 3
Standard Components Rapid Rack shelving products are the most versatile boltless storage systems available today. Components lock into place with the tap of a mallet. Double rivet channel beam (DRC) Provides greater capacity than double rivet beams. Angle post (AP) Used for standard shelving applications. Double rivet Z Beam (DRBZ) Reduced profile maximizes vertical clearance. Protects all shelf edges. Tee post (TP) Used with standard shelving units to create economical starter and add-on units. Double rivet low profile beam (DRBLP) Lowest profile double rivet beam provides basic structure while maximizing vertical space. Angle post, heavy duty (APH) Used where maximum unit stability and integrity are indicated, as in, double deck catwalk systems, flat top shelving, mezzanines or where seismic requirements must be met. The strongest in the industry. Single rivet beam (SRB) Tie support (TS) May be used for intermediate shelves on models up to 4 wide where maximum use of vertical space is important. Stabilizes beams and adds support for increased loads on double rivet type beams. Double rivet beam (DRB) Establishes basic unit structure as well as forming four-sided shelf support. Shelf material 5/8 thick particle board standard. We also supply 20 gauge flange metal shelves. Custom finishes available. Model Definition Height of unit in feet Shelving type Shelf width in inches Shelf depth in inches Number of shelf levels Support ties Particle board shelf included Add-on units 7 S 3 6 12-6 H W / A R, RZ and AS - (Bulk Rack Units) have four-sided double rivet shelf support. Suffix indicates various shelf configuratioins which increase shelf capacity. RZ - Bulk rack unit utilizing Z beams. H - Includes TS center support. HC - Includes DRC beams across width and TS support. HDC - Includes DRCHD beams across width and TS support. T - Indicates use of an SSHD - center support. Note: Utilize angled, heavy duty posts (APH) for seismic requirements. Consult your Rapid Rack representative. 4 800-736-7225 626-333-7225
Introducing Loadmaster by Bridging the gap between standard shelving and pallet racks Rapid Rack s Loadmaster Series is designed for the hand loading of intermediate weight items. This versatile rack system can be used for hundreds of storage applications. In addition to storing cartoned merchandise in shipping and receiving departments, it can be used to display furniture and department store products, as well as for storage of medical and dietary supplies in hospitals. The Loadmaster Series bridges the storage gap between standard shelving and pallet rack, and is ideal for a wide range of manually loaded applications. Loadmaster racks by Rapid Rack are stronger and have greater load capacity than bolt-together units. Loadmaster racks are available in a number of upright and load beam sizes, perfect for supply or mail rooms, garages and other small storage areas. The wider loading areas, greater load visibility and load accessibility from either the front or back of the racks provides optimum shelving utility for available storage space. Excellent for storing moderate weight packages, boxes and bulky parts, Loadmaster racks are made of sturdy, high quality materials which have made the name Loadmaster synonymous with excellence in the material handling industry. Easy installation puts the Loadmaster just minutes away from use upon delivery. Wire, plywood and particle board shelving panels are available for varying load requirements. Loadmaster offers greater load capacities than conventional shelving because of their fully welded one-piece construction of all uprights and load beams. For special purpose types of storage, the Rapid Rack engineering department will evaluate your usage and space requirements and recommend an optimum storage system to meet your needs. For ordering information, see page 24 www. RapidRack.com 5
Loadmaster C apacity C hart Beam size Particle Board or Wire deck 97" 1500 lb using 4 tie supports 72" 1500 lb using 3 tie supports 48" 1500 lb using 2 tie supports Above criteria is based on an allowable beam deflection criteria of L / 180 Item Item type Weight PBS-48L 48" Beam 6.93 PBS-72L 72" Beam 9.99 PBS-97L 97" Beam 13.18 PB47.522.19L 24" x 48" x 5/8" Particle Board 16.1 PB47.534.19L 36" x 48" x 5/8" Particle Board 24.81 PB47.540.19L 42" x 48" x 5/8" Particle Board 29.17 PB47.546.19L 48 x 48 x 5/8 Particle Board 33.52 PB71.522.19L 24 x 72 x 5/8 Particle Board 24.24 PB71.534.19L 36 x 72 x 5/8 Particle Board 24.24 PB71.540.19L 42 x 72 x 5/8 Particle Board 43.9 PB71.546.19L 48 x 72 x 5/8 Particle Board 50.46 PB9622.19L 24 x 96 x 5/8 Particle Board 32.55 PB9634.19L 36 x 96 x 5/8 Particle Board 50.15 PB9640.19L 42 x 96 x 5/8 Particle Board 58.95 PB9646.19L 48 x 96 x 5/8 Particle Board 67.75 TSFB24L 24" Tie Support 1.97 TSFB36L 36" Tie Support 2.91 TSFB42L 42" Tie Support 3.38 TSFB48L 48" Tie Support 3.85 Item Item type Weight P-2472L 24 x 72 Upright 25.09 P-3672L 36 x 72 Upright 27.54 P-4272L 42 x 72 Upright 28.82 P-4872L 48 x 72 Upright 30.17 P-2496L 24 x 96 Upright 33.72 P-3696L 36 x 96 Upright 36.52 P-4296L 42 x 96 Upright 38.04 P-4896L 48 x 96 Upright 39.68 P-24120L 24 x120 Upright 41.16 P-36120L 36 x120 Upright 44.84 P-42120L 42 x120 Upright 46.53 P-48120L 48 x120 Upright 48.52 WD-2436L Wire Decking 12 WD-3636L Wire Decking 18 WD-4236L Wire Decking 21 WD-4836L Wire Decking 24 WD-2448L Wire Decking 16 WD-3648L Wire Decking 28 WD-4248L Wire Decking 28 WD-4848L Wire Decking 32 Post CL to CL = Beam Length + 2 1/2 6 800-736-7225 626-333-7225
Space Saver Add-on units available STARTER UNITS 6 shelves 7 shelves 8 shelves 9 shelves Versatile and efficient Provides multiple shelf storage to maximize storage Uses single rivet beams for maximum vertical space Shelf sizes up to 48" x 36" Shelves adjustable on 1 1/2" centers Various sizes and shelf capacities available No diagonal brace allows double entry access Boltless construction Assembles in minutes See Capacity Chart, page 29 Colors available Gray Tan Putty Black For ordering information, see page 24 www. RapidRack.com 7
Space Saver With the use of Rapid Rack Tee posts you can combine add-on units with individual Space Saver units to arrange economical rows of shelving. Start each row with a Space Saver unit and join the desired number of add-on units to complete the row. EXAMPLE: 1 Starter unit and 2 Add-Ons Angle posts from starter unit are used at each end of the row. DRBs are required on top and bottom levels for rigidity. See Capacity Chart, page 29 Starter unit Model no. W x D x H Add-on unit Model 7S 3612-6 36" x 12" x 84" 7S 3612-6A 7S 3618-6 36" x 18" x 84" 7S 3618-6A 7S 3624-6 36" x 24" x 84" 7S 3624-6A 6 7S 3636-6 36" x 36" x 84" 7S 3636-6A shelves 7S 4812-6 48" x 12" x 84" 7S 4812-6A 7S 4818-6 48" x 18" x 84" 7S 4818-6A 7S 4824-6 48" x 24" x 84" 7S 4824-6A 7S 4836-6 48" x 36" x 84" 7S 4836-6A 7S 3612-7 36" x 12" x 84" 7S 3612-7A 7S 3618-7 36" x 18" x 84" 7S 3618-7A 7S 3624-7 36" x 24" x 84" 7S 3624-7A 7 7S 3636-7 36" x 36" x 84" 7S 6 3636-7A width shelves 7S 4812-7 48" x 12" x 84" 7S 4812-7A 7S 4818-7 48" x 18" x 84" 7S 4818-7A 7S 4824-7 48" x 24" x 84" 7S 4824-7A 7S 4836-7 48" x 36" x 84" 7S 4836-7A 7S 3612-8 36" x 12" x 84" 7S 3612-8A 7S 3618-8 36" x 18" x 84" 7S 3618-8A 7S 3624-8 36" x 24" x 84" 7S 3624-8A 8 7S 3636-8 36" x 36" x 84" 7S 3636-8A shelves 7S 4812-8 48" x 12" x 84" 7S 4812-8A 7S 4818-8 48" x 18" x 84" 7S 4818-8A 7S 4824-8 48" x 24" x 84" 7S 4824-8A 7S 4836-8 48" x 36" x 84" 7S 4836-8A NOTES: 1) When shelving structure must conform to seismic requirements, consult your Rapid Rack representative for assistance. 2) Intermediate shelves which exceed 24" deep must include SRB beams across depth. 3) Particle board decking available, cut to size. 4) For Add-on units, add suffix "A". 7S 3612-9 36" x 12" x 84" 7S 3612-9A 7S 3618-9 36" x 18" x 84" 7S 3618-9A 7S 3624-9 36" x 24" x 84" 7S 3624-9A 9 7S 3636-9 36" x 36" x 84" 7S 3636-9A shelves 7S 4812-9 48" x 12" x 84" 7S 4812-9A 7S 4818-9 48" x 18" x 84" 7S 4818-9A 7S 4824-9 48" x 24" x 84" 7S 4824-9A 7S 4836-9 48" x 36" x 84" 7S 4836-9A 8 800-736-7225 626-333-7225
Bulk Storage Starter units Add-on units available 48' width 60 width 72 width Uses double rivet beams for high capacity Shelf sizes up to 96" x 48". Shelves adjustable on 1 1/2" centers. Heights to 15' available. Various sizes and shelf capacities available. May be expanded into a catwalk system when used with APH heavy duty posts. Consult your Rapid Rack representative for assistance. See Capacity Chart, page 29. 96 width Colors available Gray Tan Putty Black For ordering information, see page 24 www. RapidRack.com 9
Bulk Storage See Capacity Chart on page 29 With the use of Rapid Rack Tee posts you can combine add-on units with individual Bulk Storage units to arrange economical rows of shelving. Start each row with a Bulk Storage unit and join the desired number of add-on units to complete the row. EXAMPLE: 1 Starter unit and 2 Add-ons. Starter unit Model no. W x D x H Add-on unit Model no. 48 width 60 width 7R 4818-4 7R 4818-4A 7R 4818-4H 48" x 18" x 84" 7R 4818-4HA 7R 4824-4 7R 4824-4A 7R 4824-4H 48" x 24" x 84" 7R 4824-4HA 7R 4836-4 7R 4836-4A 7R 4836-4H 48" x 36" x 84" 7R 4836-4HA 7R 4848-4 7R 4848-4A 7R 4848-4H 48" x 48" x 84" 7R 4848-4HA 7R 6018-4 7R 6018-4A 7R 6018-4H 60" x 18" x 84" 7R 6018-4HA 7R 6024-4 7R 6024-4A 7R 6024-4H 60" x 24" x 84" 7R 6024-4HA 7R 6036-4 7R 6036-4A 7R 6036-4H 60" x 36" x 84" 7R 6036-4HA 7R 6048-4 7R 6048-4A 7R 6048-4H 60" x 48" x 84 7R 6048-4HA Angle posts from starter unit are used at each end of the row. DRB's are required on top and bottom levels for rigidity. NOTES: 1) When shelving structure must conform to seismic requirements, consult your Rapid Rack representative for assistance. 2) Particle board decking available, cut to size. 72 width 96 width 7R 7218-4 7R 7218-4A 7R 7218-4H 7R 7218-4HA 7R 7218-4HC 72" x 18" x 84" 7R 7218-4HCA 7R 7224-4 7R 7224-4A 7R 7224-4H 7R 7224-4HA 7R 7224-4HC 72" x 24" x 84" 7R 7224-4HCA 7R 7236-4 7R 7236-4A 7R 7236-4H 7R 7236-4HA 7R 7236-4HC 72" x 36" x 84" 7R 7236-4HCA 7R 7248-4 7R 7248-4A 7R 7248-4H 7R 7248-4HA 7R 7248-4HC 72" x 48" x 84" 7R 7248-4HCA 7R 9618-4 7R 9618-4A 7R 9618-4H 7R 9618-4HA 7R 9618-4HC 96" x 18" x 84" 7R 9618-4HCA 7R 9624-4 7R 9624-4A 7R 9624-4H 7R 9624-4HA 7R 9624-4HC 96" x 24" x 84" 7R 9624-4HCA 7R 9636-4 7R 9636-4A 7R 9636-4H 7R 9636-4HA 7R 9636-4HC 96" x 36" x 84" 7R 9636-4HCA 7R 9648-4 7R 9648-4A 7R 9648-4H 7R 9648-4HA 7R 9648-HC 96" x 48" x 84" 7R 9648-4HCA 10 800-736-7225 626-333-7225
Record Archive Starter units 4 shelves Add-on units available 5 shelves 7 shelves Colors available Gray Tan 8 shelves Single or double entry units allows quick document retrieval Putty Black Record archive bulk storage specially designed for record retention. Various sizes utilize shelf openings completely. Uses double rivet beams for high capacity. Wide span capability. Shelves adjustable on 1 1/2" centers. Shelf sizes up to 69" x 30 are standard. Heights to 15' 1 1/2" available. Single or double entry units allow complete accessibility. Boltless construction, easy assembled. May be expanded into a catwalk system when used with APH heavy-duty posts. Consult your Rapid Rack representative for assistance. For ordering information, see page 24 www. RapidRack.com 11
Record Archive SUFFIX None H S BEAM TYPE DRB (Double Rivet Beam) DRB w/ TS Support APH Heavy-Duty Post (seismic applications) NOTES: 1) Box size used: 13" width, 16 3/4" depth, 10 1/2" height. Capacity based on approximate box weight of 35 lbs. per box. 2) When shelving structure must conform to seismic requirements, consult your Rapid Rack representative for assistance. 3) Ask your Rapid Rack representative for assistance in designing a specific system to fit your needs. 4) Particle board decking available, cut to size. Starter Unit Model no. W x D x H Openings # Boxes 7AS 4215-4 42" x 15" x 84" 3 24 4 7AS 4230-4 42" x 30" x 84" 3 48 shelves 7AS 6915-4 69" x 15" x 84" 3 40 7AS 6930-4H 69" x 30" x 84" 3 80 9AS 4215-5 42" x 15" x 105" 4 30 5 9AS 4230-5 42" x 30" x 105" 4 60 shelves 9AS 6915-5 69" x 15" x 105" 4 50 9AS 6930-5 69" x 30" x 105" 4 100 13AS 4215-7 42" x 15" x 156" 6 42 7 13AS 4230-7 42" x 30" x 156" 6 84 shelves 13AS 6915-7 69" x 15" x 156" 6 70 13AS 6930-7H 69" x 30" x 156" 6 140 15AS 4215-8 42" x 15" x 181 1/2" 7 48 8 15AS 4230-8 42" x 30" x 181 1/2" 7 96 shelves 15AS 6915-8 69" x 15" x 181 1/2" 7 80 15AS 6930-8H 69" x 30" x 181 1/2" 7 160 12 800-736-7225 626-333-7225
Z -Beam Uses Double Rivet Z Beams for high capacity and reduced profile Colors available Gray Tan Putty Black Shelf sizes up to 72" x 48". Shelves adjustable on 1 1/2" centers. Standard heights to 15' available. 'Z' Beam construction provides protection for all shelf edges. Increases vertical storage. May be expanded into a catwalk system when used with APH heavy duty posts. Consult your Rapid Rack representative for assistance. For ordering information, see page 24 www. RapidRack.com 13
Z -Beam With the use of Rapid Rack Tee posts you can combine add-on units with individual 'Z' Beam units to arrange economical rows of shelving. Start each row with a 'Z' Beam unit and join the desired number of Add-On units to complete the row. EXAMPLE: One starter unit and two add-ons. Angle posts from Starter unit are used at each end of the row. Add-on units available SUFFIX BEAM TYPE None DRBZ (Double rivet Z Beam) T DRBZ with SSHD support A Add-on unit NOTES: 1) When shelving structure must conform to seismic requirements, consult your Rapid Rack representative for assistance. 2) Particle board decking available, cut to size. See Capacity Chart, page 29 Starter unit Model no. W x D x H Add-on unit Model no. 48"width 7RZ 4818-4 48" x 18" x 84" 48 width 7RZ 4818-4A 7RZ 4824-4 48" x 24" x 84" 7RZ 4824-4A 7RZ 4824-4T 7RZ 4824-4TA 7RZ 4836-4 48 x 36 x 84 7RZ 4836-4A 7RZ 4836-4T 7RZ 4836-4TA 7RZ 4848-4 48 x 48 x 84 7RZ 4848-4A 7RZ 4848-4T 7RZ 4848-4TA 60"width 7RZ 6018-4 60" x 18" x 84" 60 width 7RZ 6018-4A 7RZ 6024-4 60" x 24" x 84" 7RZ 6024-4A 7RZ 6024-4T 7RZ 60244TA 7RZ 6036-4 60 x 36 x 84 7RZ 6036-4A 7RZ 6036-4T 7RZ 6036-4TA 7RZ 6048-4 60 x 48 x 84 7RZ 6048-4A 7RZ 6048-4T 7RZ 6048-4TA 72"width 7RZ 7218-4 72" x 18" x 84" 72 width 7RZ 7218-4A Z Beam Profile 12" to 72" lengths 7RZ 7224-4 72" x 24" x 84" 7RZ 7224-4A 7RZ 7224-4T 7RZ 7224-4TA 7RZ 7236-4 72 x 36 x 84 7RZ 7236-4A 7RZ 7236-4T 7RZ 7236-4TA 7RZ 7248-4 72 x 48 x 84 7RZ 7248-4A 7RZ 7248-4H 7RZ 7248-4TA 14 800-736-7225 626-333-7225
Steel Shelving TSFBXXMS Center Support Shelf 20 ga. cold-rolled US steel 15/16" face Center support 14 ga., U-channel shape 1.5" x 3/4" TSFB12MS TSFB18MS TSFB24MS Part numbers Shelf size Metal clip A premier line of Steel Shelving Products available in numerous sizes and shapes 20 ga. US. steel 1.5 mil premier DuPont powder coating 15 /16" face front Manufactured in USA Colors available Gray Tan Putty Black MS20-3612 MS20-3618 MS20-3624 MS20-4212 MS20-4218 MS20-4224 MS20-4812 MS20-4818 MS20-4824 36 x 12 175 lbs 36 x 18 175 lbs 36 x 24 175 lbs 42 x 12 150 lbs 42 x 18 150 lbs 42 x 24 150 lbs 48 x 12 150 lbs 48 x 18 150 lbs 48 x 24 150 lbs Shelf Size DRBZ/DRBZR/ Plus 1 Tie Plus 2 Ties DRB/DRBTLL 36" x 12" 275 lbs 400 lbs 500 lbs 36" x 18" 250 lbs 400 lbs 500 lbs 36" x 24" 225 lbs 400 lbs 500 lbs 42" x 12" 250 lbs 400 lbs 500 lbs 42" x 18" 225 lbs 400 lbs 500 lbs 42" x 24" 200 lbs 400 lbs 500 lbs 48" x 12" 225 lbs 400 lbs 500 lbs 48" x 18" 200 lbs 400 lbs 500 lbs 48" x 24" 175 lbs 400 lbs 500 lbs Shelf Size SRB Plus 1 Tie 36" x 12" 200 lbs 300 lbs (TSFB12MS) 36" x 18" 200 lbs 300 lbs (TSFB18MS) 36" x 24" 200 lbs 300 lbs (TSFB24MS) 42" x 12" 175 lbs 250 lbs (TSFB12MS) 42" x 18" 175 lbs 250 lbs (TSFB18MS) 42" x 24" 175 lbs 250 lbs.(tsfb24ms) 48" x 12" 150 lbs 200 lbs (TSFB12MS) 48" x 18" 150 lbs 200 lbs (TSFB18MS) 48" x 24" 150 lbs 200 lbs (TSFB24MS) For ordering information, see page 24 www. RapidRack.com 15 REV: 2.19.10
Profile Series DRBTLL Corner cutaway showing the new reduced Z Beam. DRBZ16R SRBTLL DRBZ16R Colors available Unique beam design for high capacity and added clear space Uses 16 ga. SRBTLL/DRBTLL/DRBZ16R for high capacity / reduced profile Shelf sizes up to 48" x 48" Shelves adjustable on 1 1/2" centers Standard heights to 8' available Heavy duty construction provides protection for DRBZ16R and SRBTLL shelf edges Gray Tan Putty Black 16 800-736-7225 626-333-7225
Profile Series Profile Series Double Rivet Beam 16 gauge 2-3/4" height, 3/4" flange Use as left to right or front to back Part No. Height Weight Profile Series Upright Post 14 gauge width 1-1/4" x 1-1/4" Part No. Height Weight APTL3 36" 1.84 lbs APTL4 48" 2.46 lbs APTL5 60" 3.07 lbs APTL6 72" 3.69 lbs APTL7 84" 4.30 lbs APTL8 96" 4.92 lbs Profile Series Tee Post 14 gauge 1-1/4" x 2-3/4" Part No. Height Weight TPTL3 36" 3.81 lbs TPTL4 48" 5.08 lbs TPTL5 60" 6.35 lbs TPTL6 72" 7.63 lbs TPTL7 84" 8.90 lbs TPTL8 96" 10.17 lbs DRBTLL12 12" 0.69 DRBTLL15 15" 0.85 DRBTLL18 18" 1.02 DRBTLL24 24" 1.35 DRBTLL30 30" 1.69 DRBTLL36 36" 2.03 DRBTLL42 42" 2.37 DRBTLL48 48" 2.71 Profile Series Z Beam 16 gauge 2-1/8" height, 1/2" flange Use as left to right or front to back Part No. Height Weight DRBZ16R12 12" 0.58 DRBZ16R15 15" 0.72 DRBZ16R18 18" 0.87 DRBZ16R24 24" 1.16 DRBZ16R30 30" 1.45 DRBZ16R36 36" 1.74 DRBZ16R42 42" 2.04 DRBZ16R48 48" 2.33 Profile Series Single Rivet Beam 16 gauge 1 height Use as left to right or front to back Part No. Height Weight SRBTLL24 24" 0.78 lbs SRBTLL30 30" 0.98 lbs SRBTLL36 36" 1.17 lbs SRBTLL42 42" 1.37 lbs SRBTLL48 48" 1.56 lbs Profile Series Tie Support 16 gauge 2-1/2" height, 1/2" flange Use to stabilize DRBTLL Beam & add support Part No. Height Weight TSL24 24" 1.50 lbs TSL30 30" 1.83 lbs TSL36 36" 2.17 lbs TSL48 48" 2.85 lbs For ordering information, see page 24 www. RapidRack.com 17
Automotive Storage Battery Racks Provides automatic first-in/first-out storage. Versatile Easily adjusted to various battery sizes. Efficient Improved inventory control. Provides easy access for the customer. Easy to assemble Unit assembles in minutes. Contains roller strips to provide a strong long life unit. Available in a variety of sizes to hold from 80-120 batteries. Tire Storage Racks Uses double rivet tire support beams for high capacity. Single entry or double entry racks allow complete accessibility. Storage width of 5', standard heights to 15' available. Up to 6 adjustable levels of tire storage. Racks for specialty tire and complete catwalk systems available. APH heavy-duty posts available for seismic requirements. Consult your Rapid Rack representative for assistance. Available in 2-tier to 6-tier units that hold up to 48 standard unmounted passenger car tires. With add-on units, racks hold up to 96 tires. 18 800-736-7225 626-333-7225
Automotive Storage Battery Racks Unit Depth Model no. W x D x H # Batteries*4 4 4 wide 36" depth RBR-34 48" x 36" x 72" 80 6 wide 36" depth RB-36 48" x 36" x 72" 96 4 wide 48 depth RBR-44 48" x 48" x 72" 112 6 wide 48" depth RBR-46 48" x 48" x 72" 120 *Based on average passenger car batteries NOTES: 1) When shelving structure must conform to seismic requirements, consult your Rapid Rack representative for assistance. 2) Particle board decking available, cut to size. Tire Storage Racks Non-seismic requirements Utilizing AP posts Single entry Double entry Model no. Type Tiers W x D x H Cap** Model no. Type Tiers W x D x H Cap** TR2S Starter 2 60 x 21 x 60 16 DTR2S Starter 2 60 x 42 x 60 32 TR2A Add-on DTR2A Add-on TR3S Starter 3 60 x 21 x 84 24 DTR3S Starter 3 60 x 42 x 84 48 TR3A Add-on DTR3A Add-on TR4S Starter 4 60 x 21 x 120 32 DTR4S Starter 4 60 x 42 x 120 64 TR4A Add-on DTR4A Add-on TR5S Starter 5 60 x 21 x 144 40 DTR5S Starter 5 60 x 42 x 144 80 TR5A Add-on DTR5A Add-on TR6S Starter 6 60 x 21 x 180 48 DTR6S Starter 6 60 x 42 x 180 96 TR6A Add-on DTR6A Add-on Seismic zones Utilizing APH posts Single entry Double entry Model no. Type Tiers W x D x H Cap** Model no. Type Tiers W x D x H Cap** TR2S/S Starter 2 60 x 21 x 60 16 DTR2S/S Starter 2 60 x 42 x 60 32 TR2A/S Add-on DTR2A/S Add-on TR3S/S Starter 3 60 x 21 x 84 24 DTR3S/S Starter 3 60 x 42 x 84 48 TR3A/S Add-on DTR3A/S Add-on TR4S/S Starter 4 60 x 21 x 120 32 DTR4S/S Starter 4 60 x 42 x 120 64 TR4A/S Add-on DTR4A/S Add-on TR5S/S Starter 5 60 x 21 x 144 40 DTR5S/S Starter 5 60 x 42 x 144 80 TR5A/S Add-on DTR5A/S Add-on TR6S/S Starter 6 60 x 21 x 180 48 DTR6S/S Starter 6 60 x 42 x180 96 TR6A/S Add-on DTR6A/S Add-on **Capacity is based on standard unmounted passenger car tires For ordering information, see page 24 www. RapidRack.com 19
Mobile Aisle Systems Reliable, low-maintenance track system Expandable Maximize cubic storage space Pick and replenish stock with ease Sections slide with minimal effort 20 800-736-7225 626-333-7225
Mobile Aisle Systems Properly leveled tracks provide greatest ease in carriage movement. Best results are achieved when out of level floor conditions do not exceed 3/16" in 10 feet. Recommended carriage capacity 2,500 lbs. combined shelving and product load. Standard carriage sizes Model no. Size Weight (lbs.) RMC-3624 36 x 24 18.4 RMC-3630 36 x 30 20.8 RMC-3636 36 x 36 23.2 RMC-4824 48 x 24 20.8 RMC-4830 48 x 30 23.2 RMC-4836 48 x 36 25.6 RMC-6024 60 x 24 23.2 RMC-6030 60 x 30 25.6 RMC-6036 60 x 36 28.0 RMC-7224 72 x 24 31.2 RMC-7230 72 x 30 34.5 RMC-7236 72 x 36 38.4 RMC-8424 84 x 24 33.6 RMC-8430 84 x 30 37.2 RMC-8436 84 x 36 40.7 RMC-9624 96 x 24 36.0 RMC-9630 96 x 30 39.6 RMC-9636 96 x 36 43.2 RMC-10824 108 x 24 38.4 RMC-10830 108 x 30 42.0 RMC-10836 108 x 36 45.6 RMC-12024 120 x 24 40.8 RMC-12030 120 x 30 44.4 RMC-12036 120 x 36 48.0 Floor track and accessories Stock no. Description Weight (lbs.) MT Mobile track (Ln ft) 1.50 AT-TRACK Anti-tip track (Ln ft) 1.00 RMC-STOP End stops 0.06 RMC-BUMPER Bumper 0.40 T-ANCHOR-1 Anchors - 1/4 x 1 3/4 0.03 T-ANCHOR-2 Anchors - 1/4 x 2 0.04 RMC-SB-36 Safety bar 1.40 RMC-SB-42 Safety bar 1.60 MC-BRAKE Brake 1.70 RMC-HDL-24 Handle 3.00 RMC-HDL-30 Handle 3.50 RMC-HDL-36 Handle 4.00 RMC-HDL-42 Handle 4.50 RMC-HDL-48 Handle 5.00 For ordering information, see page 24 www. RapidRack.com 21
Stairways Easy access to upper levels sturdy and easy to install Handrails of welded construction Easy to install Non-skid treads Available in various sizes Includes mounting bracket and hardware Seismic and non-seismic available upon request. Contact your local Rapid Rack representative for building code application RapidGrate Steel Decking Notes: 1) In all cases a minimum safety factor of 2 has been used. 2) Deflections at rated load do not exceed L/240 of unsupported span. Traction and durability Maintenance-free Non-Skid Surface Applications Mezzanine Decks Catwalks Stair Treads Platforms Specifications Material: 16 gauge galvanized steel Weight: 2.6 pounds per running foot Mounting: Holes for 5/16" bolts at 6" increments in both vertical and horizontal flanges allows for a variety of fastening methods Dimensions: Width: 9" Height: 1 1/2" Lengths: 30", 36", 42", 48", 60", 120", 144" Special lengths available on request. Consult your Rapid Rack Factory representative. Capacities Unsupported span Description 36 48 60 Concentrated 380 lbs. 300 lbs. 240 lbs. point load* Distributed 800 lbs. 530 lbs. 330 lbs. Load Equivalent 350 lbs. 180 lbs. 90 lbs. unit load per sq. ft. per sq. ft. per sq. ft. * Concentrated point load means a load concentrated on an area no less than 6" square 22 800-736-7225 626-333-7225
Catwalks A multi-level catwalk allows you to expand upward, not outward One-piece upright posts. Boltless construction. Shelves adjustable on 1 1/2" centers. Access to all storage levels. Rigid connections provide solid support for decking. Unit widths up to 72". APH posts "The Strongest in the Industry". Designed to meet individual requirements. Specially designed and engineered to comply with seismic zones and local building codes. Consult your Rapid Rack representative for assistance. C atwalkdesignconsiderations For preliminary design of a catwalk system the following must be considered: Adequate height Shelf sizes and capacity Number of shelves per unit aisles Catwalk loads Stairway access Obstructions (columns) Bulk Rack Design provides wider spans of uninterrupted storage with greater shelf weight capabilities. Space Saver Design provides multiple shelf levels ideal for small parts storage. For ordering information, see page 24 www. RapidRack.com 23
Memberships and standards 10 5 1 Limited Warranty Industry Leader Rapid Rack warrants its products to be free from defects in material and workmanship for: Ten years Loadmaster TM brand products Five years Rapid Rack TM brand products One year Trimline TM brand products Colors to choose from Gray Tan Putty Black No upcharge Standard stocked color No upcharge Standard stocked color No upcharge Standard non-stocked color No upcharge Standard non-stocked color Call our factory to inquire about custom colors Call 800-736-7225 Fax 626-333-5265 Online: www.rapidrack.com Contact Customer Service Direct 1-888-503-8218 Warranty void if product is subject to misuse, abuse, alteration or accident, if used for other than designated purpose, or if maximum load capabilities are exceeded. The warranty is non-transferable, it does not cover chipping, flaking, scratches, rust, dents, or other damage to finish or surface of products. Responsibility of Rapid Rack Industries, Inc., is limited to repair or replacement of the product. Rapid Rack Industries, Inc. is not responsible for any consequential, incidental or other damages or losses resulting from product failure. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. SOME STATES DO NOT ALLOW EXCLUSION OR LIMITATION OF IMPLIED WARRANTIES, INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS WHICH VARY FROM STATE TO STATE. Damage in transit For your protection,examine each shipment carefully. If there is any evidence of damage or shortage in transit, insist that the delivering carrier make appropriate notation on the freight bill before you sign it. If concealed damage is discovered after receipt of shipment, immediately notify the carrier, requesting an inspection report to support your claim. Any claim for damage in transit must be filed with the delivering carrier. Rapid Rack Industries, Inc. will not accept return of merchandise damaged in transit. Your recourse is with the delivering carrier. Terms & Conditions: Prices: All prices are per unit shipped K.D. (unless otherwise specified) F.O.B. factory; City of Industry, CA. Prices subject to change without notice, and do not include federal, state or local taxes. Shipments: Unless a prefered routing is specified on your order, shipments will be made the best way, with transporation charges collect. Terms: Net 30 days subject to credit approval. Past due accounts are subject to a finance charge of 1.5% per month (18% per annum). Specifications: Weights capacities and other specifications are for information only and are subject to change without notice. Finish: Standard powder coat colors are tan or gray and must be specified on your order. Other colors are available subject to extended shipment dates and additional paint charges. Anything over 97 will be finished in water-based baked-on enamel. Orders: By definition, an entered order indicates a single purchase order to be shipped at one time to one destination. Additions or revisions are considered new orders and may be subject to extended ship dates. Special orders: Not subject to cancellation or return. Engineering: Engineering data and drawings are available contact your Rapid Rack representative for details. Returned merchandise: No goods are to be returned without factory authorization. A handling charge of 25% will be made for all returned merchandise. 24 800-736-7225 626-333-7225
Slotted Angles Series 225 Slotted Angle Series 300 Slotted Angle For ordering information, see page 24 www. RapidRack.com 25 REV: 2.19.10
Rapid Rack Components Angle post Double rivet beam Heavy-duty angle post Double rivet channel beam Tee post Heavy duty double rivet channel beam Single rivet beam Double rivet Z beam Heavy duty single rivet beam Fixed Z beam shelf support 1 height, 14 gauge. Used on 48 or longer Z beams to provide fixed position shelf support. Part No. Length Height ZTS 24 24" 1.4 lbs. ZTS 30 30" 1.8 lbs. ZTS 36 36" 2.3 lbs. Part No. Length Weight ZTS 42 42" 3.1 lbs. ZTS 48 48" 3.6 lbs. Heavy-duty low profile double rivet beam 26 800-736-7225 626-333-7225
Rapid Rack Components Decking support channel Rapidgrate steel decking Heavy duty deck channel Deck filler panel Tire support beam Rivet tab hang bar Support tie Reel cradle, welded Z beam shelf support Wall tie Low profile shelf support Double tie Tie pins Tie plate Stock No: TP Weight: 0.3 Stock No: TT Weight: 0.15 For ordering information, see page 24 www. RapidRack.com 27
Rapid Rack Components Aisle spacer Foot plates Stock No. Weight FPSR Single Right.3 FPSL Single Left.3 FPD Double.6 Shelf panel supports Double rivet cleat Tire rack cleat Divider beam Double rivet slotted angle cleat File divider Slotted angle cleat Used in various places where slotted angle pieces must be joined, as in aisles for deck support. Splice kits, single Sliding divider* Splice kits, double Round hang bar Riveted swing foot plates Used to secure AP or APH angle posts to the floor. No hardware required to attach to angle posts. Stock No. Weight RS-FPSR Single right 0.3 RS-FPSL Single left 0.3 28 800-736-7225 626-333-7225
Capacity Chart Profile Series 120 DRBTLL SRBTLL DRBTLL SRBTLL DRBTLL SRBTLL DRBTLL-TSL SRBTLL DRBTLL-TSL SRBTLL DRBTLL SRBTLL 1000 Note: These shelf capacities are based on Uniformly Distributed Loads (UDL) For ordering information, see page 24 www. RapidRack.com 29
Upright angle Key Rack Components 1 11/16 x 2 1/4, 14 gauge, punched on 1 1/2 centers for shelf adjustments. Part No. Length 3UR 36" 6UR 72" 7UR 84" 8UR 96" 10UR 120" 12UR 144" 15UR 180" Front to back beam 2 11/16 height, 14 gauge. Use as front to back shelf supports and for structural integrity. Part No. Length FB12 12" FB15 15" FB18 18" FB24 24" FB30 30" FB32 32" FB36 36" FB42 42" FB48 48" FB60 60" Left to right beam* Left to right single rivet beam Left to right channel beam* 2 11/16, 14 gauge. Use as left to right shelf supports and for structural integrity Part No. Length 4CLR 48" 5CLR 60" 6CLR 72" 7CLR 84" 8CLR 96" 15/16, 14 gauge. Use as left to right shelf supports. Part No. Length 3LRSR 36" 3.5LRSR 42" 4LRSR 48" 2 7/8, 14 gauge. Use as left to right shelf supports. Provides greater capacity than LR beams. Part No. Length 4CLR 48" 5CLR 60" 6CLR 72" 7CLR 84" 8CLR 96" Tie plate Used to connect side by side units ensuring row alignment and structural integrity. Part No. RIV-TP Foot plates Used to secure uprights to floor. Requires hardware. Part No. FPSR FPSL Single Right Single Left Front to back single rivet beam 15/16 height, 14 gauge. Use as front to back shelf supports with left to right single rivet shelf supports. Shelf tie support 2 1/2 height, 14 gauge. Shelf deck support, connects between LRs to stabilize beams and support decking. Left to right channel beams* heavy duty Part No. Length FBSR12 12" FBSR18 18" FBSR24 24" FBSR30 30" FBSR36 36" FBSR42 42" FBSR48 48" Part No. Length STS12 12" STS18 18" STS24 24" STS30 30" STS32 32" STS36 36" STS42 42" STS48 48" Part No. Length Weight 6CLRHD 72" 11.5 lbs. 7CLRHD 84" 13.1 lbs. 8CLRHD 96" 15.0 lbs. 3 height, 11 gauge. Use as left to right shelf supports. Provides greater capacity than 14 gauge CLR beams. *Note: LR, CLR, and CLRHD beams 48" and longer are riveted for boltless STS connection. Beams 48" - 60", allow for one support. Beams 69" - 96", allow for up to three supports. 30 800-736-7225 626-333-7225
Tire support beam Wall tie Aisle spacer Rapidgrate steel decking Hang bar Key Rack Components Part No. Length 3TLR 36" 4TLR 48" 5TLR 60" 2 11/16 height, 14 gauge. Use as left to right support. Helps cradle tires or wheels. Part No. Length WT9 9" 2 1/2 height, 14 gauge. Used to space shelving units off wall & single entry tire racks. Part No. Length AS30 30 1/2" AS36 36 1/2" AS42 42 1/2" AS48 48 1/2" 2 1/2 height, 14 gauge. Use between rows of shelving to space aisle to a constant dimension. Part No. Length G3 36" G4 48" G5 60" G10 120" G12 144" Rapidgrate Splice Bar G-SPL 12" 1 1/2 height, 9 width, 16 gauge. Galvanized steel decking for catwalks and mezzanines. Double rivet slotted angle cleat RIGHT LEFT Part No. Length DT15 15" DT18 18" Part No. Length GSC36 36" GSC48 48" GSC60 60" GSC69 69" GSC72 72" Part No. Length HB36R 36" HB42R 42" HB48R 48" Slotted HB60R 60" angle Part No. Length 225-120 120" 225-144 144" 1 1/8 x 1 O.D. x 14 gauge. Provides interior hanging storage for various parts. One or more per level supported by DRB beams. Part No. DRSACR DRSACL Right Hand Left Hand Enables rivet connection between posts when bolted to lengths of slotted angle. Creates nonstandard size of aisle and cross aisle supports. Tire rack cleat Double tie Grating support channel Deck filler panel 1 1/2 height, 16 gauge galvanized steel, 2 and 3 wide. Use to fill spaces in decking and catwalk systems. Splice kit single Part No. UR-SPL Used to extend height of single uprights. Complete with hardware. Part No. TRR TRL Right Hand Left Hand Economical method of utilizing a single upright to adjoin an additional section. 2 1/2 height, 14 gauge. Use to space back to back shelving units & double entry tire racks. 3 height, 11 gauge. Supports steel decking in mezzanine and catwalk systems. Part No. L x W DF236 36" x 2" DF248 48" x 2" DF336 36" x 3" DF348 48" x 3" DF3120 120" x 3" DF3144 144" x 3" Splice kit double Part No. UR-DPL Used to extend height of double uprights. Complete with hardware. 2 1/4 height, 1 5/8 width, 14 gauge. Part No. Length 300-144 144" 3 1/8 height, 1 5/8 width, 12 gauge. Slotted angle cleat Part No. SSAC Used in various places where slotted angle pieces must be joined, as in aisle for deck supports. For ordering information, see page 24 www. RapidRack.com 31
For floor plan growth, clear width, beam profiles and clear vertical openings When designing a Rapid Rack shelving layout, unit growth must be considered. Units have 1/2 growth: when connecting adjoining units add 1/4 * * RIV-TP (tie plates) recommended for bulk rack for row alignment and structural integrity. Key Rack Design Information Unit clear width Clear opening across width can be determined by taking the single width including growth and subtracting the face of the posts. Example: 32 800-736-7225 626-333-7225
Rapid Rack Design Information For floor plan growth, clear width, beam profiles and clear vertical openings When designing a Rapid Rack shelving layout, unit growth must be considered. Units have 1/2 growth: when connecting adjoining units add 1/4 * * TT (tie plates) recommended for bulk rack for row alignment and structural integrity. Unit clear width Clear opening across width can be determined by taking the single width including growth and subtracting the face of the posts. Example: Using AP posts Using APH posts Vertical Clear Opening For ordering information, see page 24 www. RapidRack.com 33
Rapid Rack Design Information Catwalks and mezzanines design guide Unit capacities with AP and APH posts* Vertical and seismic loads for zones 3 and 4 This chart may be used as a preliminary guide in determining unit capactities for structures requiring seismic consideration. The mezzanine deck load or catwalk load must be included when computing the total capability of the unit. NOTE: Use APH posts, tie plates and footplates in all mezzanine and catwalk applications. Use Chart with caution! Seismic loads vary with location and installation geometry. Vertical shelf clearance This chart represents typical vertical shelf clearance (not including deflection) for common shelf models. Shelf spacing is adjustable on 1 1/2 centers NOTES: 1. While SRB s may be used to share the total load, they are not a part of the units structural integrity. 2. Tie plates are an integral part of the units structural integrity. They should be spaced no more than 48 apart or between every other shelf. 3. For Z Beam Bulk Rack Shelving Units; each clear opening is increased by 1 over standard double rivet beams using 5/8 particle board. 4. Where Z Beams are used as the base shelf on Space Saver Shelving the bottom opening is increased by 1. *If seismic loads are required refer to page 35. Use as a general guide when conforming to standard Rapid Rack structural procedures. 34 800-736-7225 626-333-7225
Rapid Rack Design Information Example: Typical shelving mezzanine Example: Typical catwalk Seismic chart indicates units utilizing APH posts with shelves 24 O.C. to have an approximate 5260 lb. capacity. Additional units share half the adjacent aisle(s) load rating which must be deducted from unit capacity. (1/2 area of aisle) x (no. of aisles) = (total area) (Total area) x load rating = catwalk load Example: 4 ft. x 3 ft. x (1/2 x 2) = 12 sq. ft. 12 sq. ft. x 50 lbs./sq. ft.* = 600 lbs. 5260 lbs. - 600 lbs = 4660 lbs. to be shared by all shelves (except base shelf) 4660 lbs. 7 shelves = approximately 660 lbs./shelf. *Typical for catwalk aisle. Seismic chart indicates approximately 5920 lb. capacity, utilizing APH posts with shelves 21 O.C. Floor area shared by unit multiplied by floor rating must be deducted from total unit capacity. 1.5 ft. + 3 ft. + 1.5 ft. x 3 ft. = 18 sq. ft. 18 sq. ft x 125 lbs./sq. ft.** = 2250 lbs. 5290 lbs. - 2250 lbs. - 3670 lbs. to be shared by four interior shelves (base shelf needs not be considered). 3670 lbs. 4 shelves = Approximately 917 lbs/shelf. ** Typical floor rating required. Seismic zone map General Information 1994 Uniform Building Code zone map. Zones are identified by the numbers from 0 to 4. Seismic zone factors are assigned to each zone: Zone 0 = 0 Zone 1 = 0.75 Zone 2A = 0.15 Zone 2B = 0.20 Zone 3 = 0.03 Zone 4 = 0.04 Each zone also has specific structural detailing requirements. 35
14421 Bonelli Street City of Industry, CA 91746 www. RapidRack.com 800-736-7225 Fax: 800-333-5265 ( R A C K ) Contact Customer Service Direct 1-888-503-8218 Distributor information