RURAL PIPE PRODUCT CATALOGUE Issue: November 2017 www.watersandfarr.co.nz 0800 923 7473
ABOUT WATERS & FARR Established in 1954, Waters & Farr is a leading New Zealand manufacturer of high performance polyethylene and polypropylene pipes for civil, utilities and rural applications. Overview Manufacturing and distributions sites in Whanganui and Rangiora, supported by an additional distribution centre in Auckland, ensures timely product supply to customers throughout New Zealand. Waters & Farr products are distributed to installers and asset owners through a nationwide network of merchant stockists servicing the civil, utilities and rural sectors. Waters & Farr are committed to continuous improvement. Ongoing investment in plant and equipment is focussed on meeting customer needs and delivering innovative solutions. Our comprehensive range of polyethylene and polypropylene pipe extends from 15mm to 1200mm in diameter. Commitment to quality Waters & Farr maintains a quality management system certification to ISO9001 S mark certification to AS/NZS 4130 and AS/NZS 5065 is maintained via independent third party verification. Pipe Test NZ, a division of Waters & Farr, was established as an independent IANZ accredited testing laboratory. Pipe Test NZ conducts a comprehensive range of pipe and fusion joint testing on pipeline products for Waters & Farr and external parties. Waters & Farr operates under founding values that underpin our business practices in order to deliver positive outcomes for our people and our customers. How To Find Us PO Box 13329 Onehunga Auckland, New Zealand P 0800 923 7473 F +64 9 622 4037 www.watersandfarr.co.nz Waters & Farr Terms and Conditions Information or advice contained in this catalogue or obtained from Waters & Farr otherwise is given in good faith. Waters & Farr make no warranty or representation regarding the information, opinions and recommendations contained in this catalogue. Users of this catalogue are advised to seek and rely upon their own professional advice and assessment of the matters contained in this catalogue. Waters & Farr excludes all liability to any user of this catalogue for consequential or indirect damages, or any other form of compensation or relief whatsoever for any acts or omissions of Waters & Farr, arising out of or in connection with the use of this catalogue irrespective of whether the same arises at law, inequity or otherwise.
Definitions W&F Rural Product Catalogue November 2017 Definitions DEFINITIONS SDR Standard Dimension Ratio - a nominal ratio of the plain wall pipe outside diameter to its wall thickness. SN Nominal Pipe Stiffness expressed in KN/m/m PN Nominal working internal pressure at 20 C for a water conveying pipe expressed in bar. PE and PP PE 100 and base resins used for its manufacture LDPE - Low Density Polyethylene PP - Polypropylene PRESSURE RATING PLAIN WALL PE PIPE TO AS/NZS 4130, SERIES 1 Table 1 PN Nominal Working Pressure at 20 C MPa kpa bar p.s.i. PE 100 3.2 0.32 320 3.2 46-4 0.40 400 4.0 58 SDR 41 6.3 0.63 630 6.3 91 SDR 26 8 0.80 800 8.0 116 SDR 21 10 1.00 1000 10.0 145 SDR 17 12.5 1.25 1250 12.5 181 SDR 13.6 16 1.60 1600 16.0 232 SDR 11 20 2.00 2000 20.0 290 SDR 9 25 2.50 2500 25.0 362 SDR 7.4 FEATURES AND BENEFITS Comprehensive The FarmFlow range of Pressure Pipes and Irrigation Tubes offers a large range of pressures, sizes and lengths that fully meet livestock, cropping and orchardist needs. Durable Correctly designed and installed FarmFlow pipe can be expected to offer reliable service in excess of 100 years and is resistant to a large range of agricultural chemicals and active bloat treatments. High Quality FarmFlow pipes are lightweight strong and kink resistant and are suitable for installation by trenching, ploughing and directional drilling. Flexible FarmFlow pipes are lightweight strong and kink resistant and are suitable for installation by trenching, ploughing and directional drilling. Versatile FarmFlow allows the farm owner and designer to combine pipe pressure and diameters to create the most effective and low cost water distribution system. Efficient FarmFlow pipes utilising PE 100 compared to MDPE allows for thinner wall thickness and increased flow in relation to diameter. SDR 4
Dimensions DIMENSIONS OF POLYETHYLENE PIPES BASED ON SERIES 1 TO AS/NZS 4130 Table 2 DN Pipe OD SDR 21 SDR17 SDR13.6 SDR11 Min Max Average wall thickness Average ID Average wall thickness Average ID Average wall thickness Average ID Average wall thickness Average ID 25 25.0 25.3 - - 1.8 21.6 2.1 21.0 2.5 20.1 32 32.0 32.3 1.8 28.6 2.1 28.0 2.6 26.9 3.1 25.9 40 40.0 40.4 2.1 36.1 2.6 35.0 3.2 33.8 4.0 32.3 50 50.0 50.5 2.6 45.0 3.2 43.8 4.0 42.3 4.9 40.4 63 63.0 63.6 3.2 56.9 4.1 55.2 5.0 53.3 6.2 51.0 75 75.0 75.7 3.9 67.6 4.8 65.7 5.9 63.6 7.3 60.8 90 90.0 90.9 4.6 81.2 5.8 78.9 7.0 76.4 8.7 73.0 110 110.0 111.0 5.7 99.2 7.0 96.5 8.6 93.3 10.6 89.4 W&F Rural Product Catalogue November 2017 Dimensions 5
Pipes - Rural FarmFlow W&F Rural Product Catalogue November 2017 Pipes - Rural FarmFlow PIPES - RURAL FARMFLOW FARMFLOW GREENSTRIPE PIPE 8 BAR SDR 21 PE100 Item Code DN Length in Meters Av. Wall Av. ID 50 100 200 RH32.21 32 1.8 28.6 RH40.21 40 2.1 36.1 RH50.21 50 2.6 45.0 RH63.21 63 3.2 56.9 RH75.21 75 3.9` 67.6 FARMFLOW EFFLUENT PURPLESTRIPE PIPE 8 BAR SDR 21 PE100 Item Code DN Length in Meters Av. Wall 50 100 200 RH90.21 90 4.6 81.2 FARMFLOW REDSTRIPE PIPE 10 BAR SDR 17 PE100 Item Code DN Length in Meters Av. Wall Av. ID 50 100 200 RH25.17 25 1.8 21.6 RH32.17 32 2.1 28.0 RH40.17 40 2.6 35.0 RH50.17 50 3.2 43.8 RH63.17 63 4.1 55.2 RH75.17 75 4.8 65.7 COLOUR IDENTIFICATION Colour Dark Blue Blue Yellow - Orange Common Use Potable Water PE100 Potable Water PE80 Gas PE100 Yellow Gas PE 80 Purple Cream Orange Green Reclaimed Water Pressure Sewer Electrical Conduit Rebecca Dixon Communication / Rural Grey Communication / Rural PE100 Red Fibre optic / Rural This table is a guide only. For color specification of water, waste water, drainage, pipe wall and jackets refer to AS/NZS4130 Av. ID 6
Pipes - RURAL FARMFLOW PE LDPE PIPES - RURAL FARMFLOW PE LDPE LOW DENSITY PRESSURE PIPE IS IDEAL FOR WATER RETICULATION, TROUGH CONNECTIONS OR RURAL LOW PRESSURE IRRIGATION SYSTEMS LIKE K-LINE/POD. Waters & Farr FarmFlow LDPE provides a higher pressure rating than required under NZS7601, suitable for use with active bloat treatments. It is tough and kink resistant, long lasting and resistant to water pressure surges. Long coil lengths require less jointing, so is very easy to install. Pipes are dimensionally checked to ensure ease of jointing with any imperial fitting. FARMFLOW RURAL BLACK PIPE COILS LDPE Item Code DN Stocked Lengths (m) Av. Wall 25 50 100 200 LD15 15 2.4 12.0 970 LD20 20 3.3 18.5 900 LD25 25 3.3 24.7 800 LD32 32 3.3 31.1 650 LD40 40 3.3 37.4 600 LD50 50 3.3 50.1 500 HI POL LATERAL TUBE Item Code DN Stocked Lengths (m) Av. Wall 50 100 200 Av. ID Av. ID LD13 13 1.2 12.9 500 LD16 16 1.2 16.0 500 LD19 19 1.3 19.1 500 LD25 25 1.8 25.4 500 Working Pressure at 20 C (kpa) Working Pressure at 20 C (kpa) W&F Rural Product Catalogue November 2017 Pipes - RURAL FARMFLOW PE LDPE 7
Pipes - RURAL FARMFLOW PE LDPE W&F Rural Product Catalogue November 2017 Pipes - RURAL FARMFLOW PE LDPE 8
Farmboss pipe FARMBOSS PIPE FARMBOSS IS THE BENCHMARK IN RURAL CULVERT AND DRAINAGE PIPING. HERE S A PRODUCT THAT TICKS ALL THE BOXES WHEN IT COMES TO TOUGH RURAL DRAINAGE APPLICATIONS. FarmBoss, part of the outstanding Bosspipe range, is an extruded twin wall pipe. It features a smooth internal bore and a load defeating corrugated exterior wall. FARMBOSS : BIG ON FEATURES, HUGE ON BENEFITS DURABILITY FarmBoss pipe is manufactured from polyethylene/polypropylene, extremely tough material with excellent and proven resistance to impact, chemical attack and abrasion. FarmBoss is UV resistant so unlike other plastics it will not become brittle. EASE OF TRANSPORT AND HANDLING Although incredibly strong, FarmBoss is also incredibly light. A long section of FarmBoss pipe can easily be carried by two people, which means significant savings in time, labour, machinery and therefore costs. Transportation is easy too, for example FarmBoss can even be transported on utility vehicles using roof racks, or on small trailers. HYDRAULIC EFFICIENCY The smart design of FarmBoss incorporates a smooth inner wall lining, which results in excellent flow characteristics. IN-GROUND PERFORMANCE FarmBoss pipe can be installed in a wide variety of conditions. In fact, you ll standard FarmBoss will meet your needs for even the most demanding applications. EASE OF JOINTING Installation is fast. FarmBoss is easily and quickly cut on site to lengths that suit the needs of the job, and can be joined using a built-in socket or coupler no fuss, no hold-ups, no hassles. THE RANGE OF SIZES FarmBoss is available in a range of commonly used internal diameter sizes. W&F Rural Product Catalogue November 2017 Farmboss pipe 9
Farmboss ID series PIPE W&F Rural Product Catalogue November 2017 Farmboss ID series PIPE FARMBOSS ID SERIES PIPE FARMBOSS BLACK WITH GREEN MARKING LINE UV resistant Polyethylene or Polypropylene twin wall drainage pipe with marking line. Item Code DN/ID Length (m) Pack Quantity BP225RB 225 6 8 BP300RB 300 6 6 BP375RB 375 6 2 BP450RB 450 6 2 BOSSPIPE COUPLERS Joiners allow for easy assembly of cut pipe lengths. Item Code BC225 225 BC300 300 BC375 375 BC450 450 Farmboss DN/ID 10
FARMBOSS : key applications FARMBOSS : KEY APPLICATIONS FarmBoss is the answer for virtually any rural drainage application, including: Farm and forestry culverts Dairy shed runoffs Field drainage Stream diversion INSTALLATION INSTRUCTIONS You ll find all installation practices for buried flexible pipelines are given in AS/NZS 2566.2. For general guidelines the trench should be excavated to a bed width ensuring sufficient clearance (lc) between the pipe and trench walls. Recommended minimum dimensions of the trench width are detailed in the table below or can be downloaded from the Waters & Farr website at www.watersandfarr.co.nz. MINIMUM TRENCH WIDTH (B) DN 225 : 0.56 m DN 300 : 0.75 m DN 375 : 0.84 m DN 450 : 1.13 m LOADING CONDITIONS The embedment of FarmBoss in normal soil should be of granular material, free from rocks and other hard or sharp objects, with the maximum particle size of 20 mm preferably in the particle size range of 14 mm. The recommended minimum thickness of compacted bedding (l b ) is 100 mm for sizes up to DN 375 mm, and 150 mm for DN 450 mm. To ensure good support to the bedding, side supports and overlay to a minimum thickness (l o ) of 150 mm are constructed, compacting the bedding material in layers of not more than 150 mm. Recommended Min Cover H, m FarmBoss installed in paddocks for field drainage and not subject to traffic loads FarmBoss installed as a culvert but subject only to light traffic loads and stock movements 0.30 0.45 FarmBoss installed in areas used for horticulture 0.60 FarmBoss installed as a culvert under unsealed farm roads and raceways 0.75 Maximum cover varies with soil type. In firm clay soil it is not recommended to install FarmBoss at a depth over 6 metres. Compacted pipe overlay Trench fill Compacted pipe side support Compacted pipe bedding Native soil Embedment zone Springline of pipe Haunch support zone l c OD B Fig. 1 Trench and embedment geometry l c Foundation l o l b H W&F Rural Product Catalogue November 2017 FARMBOSS : key applications 11
www.watersandfarr.co.nz 0800 923 7473 Polyethylene Pipe System Rural Pipe Product Catalogue Issue: November 2017