PRODUCT CATALOG
ESCO Corporation With a history of proprietary products and a reputation for engineering and metallurgical expertise, ESCO is a leading manufacturer of technically-rich ground engaging tools and durable wearparts for mining, construction, dredging and other industrial applications. ESCO also produces a wide array of critical components for the aerospace and power-generation markets. By designing better products, eliminating waste, reducing costs and improving continuously ESCO is a global leader in providing customers with Quality, Value and Speed. ESCO Engineered Products With manufacturing facilities throughout North and South America, Europe and Asia and licensees in key markets around the world ESCO Engineered Products is the customer s choice for premier, field-tested wear solutions and ground engaging tools for the toughest, most challenging applications. 2
Table of Contents Tooth Systems 4 Ultralok Tooth System 4 SV2 Mining Tooth System 8 Super V Tooth System 10 Caterpillar Style DRP Tooth Offering 12 POSILOK Tooth System 14 Universal Wear Solutions 16 Kwik-Lok II System 16 Infinity Bimetallic Wear Products 18 ESCOALLOY Abrasion Resistant Plate 19 Expendable Wear Products 20 Dozer Products 20 Motor Grader Products 22 Lip Systems 24 Toplok Mechanically Attached Shrouds 24 Tough ESCO Alloy Steel 26 Quality, Value and Speed 27 3
Ultralok Tooth System ESCO is the leader in innovation and performance for wearparts in the earthmoving industry. Keeping with that tradition, ESCO is excited to introduce the latest breakthrough in construction tooth systems the Ultralok Tooth system. Ultralok is an innovative and cost-efficient tooth system that answers customers needs in any machine application. The revolutionary integrated locking device makes the Ultralok system two pieces unlike the traditional three piece tooth systems of the past. The Ultralok is truly a hammerless system, not simply a hammerless locking device. Safety is increased, inventory is reduced and field replacement is simplified. Slim nose profile All new point shapes Lock integrated into point Reduced loads on lock Simple prybar for locking, unlocking and point removal Benefits and Features Improved digging performance Better penetration than the competitors through: Lower nose height Smooth point to adapter transition Unique triangular nose shape All new streamlined point shapes Easier to use Lock integrated into the point Reduced customer inventory items No picking the wrong sized lock No losing the lock in the field One simple tool operates the system a pry bar Locks point to adapter Unlocks point from adapter Aids in point removal from adapter Convenient lock access for operator Increased safety Completely hammerless system No hammer needed to lock point to adapter No hammer needed to unlock point from adapter No hammer needed to aid in point removal from adapter No hammer means reduced chance of injury Easy and unobstructed lock access Point shape with more useable wear metal Ultralok 4
Ultralok Tooth System Longer wear life Average 15% more usable wear metal than competitive systems Harder and tougher alloy steel than competitive systems Improved penetration aids in wear life increase Better reliability 10% more stabilized mating flats than closest competitor Reduced locking device loading Proven lock materials and assembly process Lock is in reduced wear position Reduced labor cost Improved wear life means less frequent change outs Integrated locking device Mistake-proof integrated lock reduces change out errors Point installation is easier with less pieces to handle 5
Ultralok Tooth System Point Shapes Hydraulic Excavators and Face Shovels S The S is a standard point, an excellent choice for excavators and wheel loaders in general purpose applications. Designed to wear sharp for penetration, and features a center rib for greater strength. C The C is a chisel point primarily for use on excavators. The design provides good penetration and extra wear metal in tough applications. The heavy-duty rib and unique tear-drop relief in the bottom keeps the point sharp throughout its wear life. P The P is a pick point for extremely hard to penetrate materials, and is primarily designed for excavators but can be used on wheel loaders. Top and bottom ribs provide strength and ensures the point stays sharp. S C P T The T is a twin pick point for maximum performance in hard to penetrate materials. The unique configuration minimizes the chance of rocks wedging between the tines; and is designed for use in the corner positions in conjunction with P style points to cut clearance for the buckets sides. The corner teeth can be switched to maximize wear life. F The F is a flared point for general purpose digging and continuous edge applications an excellent choice for trench bottoms and foundation excavations. The wide blade maximizes bucket capacity. H The H is a heavy point for extremely abrasive applications and is primarily designed for excavators. Additional wear metal provides long point life. The heavy-duty rib and unique tear-drop relief in the bottom help to maintain sharpness as the point wears. AP The AP is a heavy-duty penetration point for wheel loaders with added wear metal for highly abrasive applications. The beveled tip design ensures sharpness, and the top center rib helps maintain the sharpness. An integral bottom wear shoe provides long life. T F H AP A A The A point is designed for optimum wear on wheel loaders working in extreme abrasion applications. The beveled tip and top contoured panel ensures excellent bucket loading. The full length bottom wear shoe provides maximum wear life and ensures a smooth floor to minimize the chance of tire damage. Quality You Can Rely On ESCO Corporation will replace at no charge any Ultralok point or adapter that breaks, FOB point of manufacture, due to defects in materials or workmanship, providing it is not worn out and 100% ESCO components have been used in the assembly. 6
Ultralok Tooth System Applications The Ultralok tooth system is available for a range of construction market segments. Utility Construction Market For utility excavators, loaders, and other compact machines Sizes U20, U25 offer adapters and point shapes to fit all applications Size U20 U25 Excavators 6-10 mt 10-15 mt Loaders 1,5 m 3 2,3 m 3 Construction Market For mid-range wheel loaders and excavators Sizes U30, U35, U40 offer one of the widest selections of points and adapters to service applications from general purpose to extreme service Wide selection of adapters for most wheel loader and excavator applications Size U30 U35 U40 Excavators 15-20 mt 20-28 mt 25-30 mt Loaders 3,4 m 3 4,6 m 3 5,3 m 3 Heavy Construction Market For large wheel loaders, excavators and face shovels Sizes U45, U55, U60 offer a complete range of adapters and points Designed and manufactured to perform in the toughest conditions, from pipeline work in rock to demanding quarry applications Size U45 U55 U60 Excavators 30-40 mt 40-60 mt 60-75 mt Loaders 6,1 m 3 6,8 m 3 9,1 m 3 7
SV2 Tough alloy point Mining Tooth System ESCO is the proven leader in mining wear parts, and the SV2 tooth system is the latest innovation to service satisfied customers around the world. In addition to the enhanced productivity and reliability of the system, customers appreciate the improved safety the SV2 system offers with its hammerless locking system. Cast in premium ESCO alloys, SV2 provides the best balance of hardness and impact resistance to outperform all others in the most demanding applications. The SV2 system is available to suit mining-class hydraulic face shovels, excavators, wheel loaders, and electric cable shovels. Both weld-on and mechanical adapters are offered. Hammerless locking pin Slimmer nose profile Pin locks to point ear Wear cap protects the adapter Improved safety Hammerless locking system Wear caps with hand grips for easier installation Tooth and wear cap fit areas minimize wedging for easier field replacement Longer wear life and greater productivity Slimmer nose profile allows points to wear back further with up to 72% usable wear metal Unique profile design enables the tooth to stay sharp throughout its wear life Reduced maintenance and fuel consumption Slim profile design requires less force to fill the bucket Improved penetration reduces load on the engine, transmission, tires and hydraulic system Enhanced reliability System provides up to a 30% increase in nose strength depending on the size and tooth shape Significant increase in fatigue resistance allows the product to keep working when other systems fail Removal tool SV2 8
SV2 Mining Tooth System Point Shapes Hydraulic Excavators and Face Shovels RX General purpose for moderate abrasion, penetration, and sharp profile VX Pick profile for maximum penetration. Ideal for hard to penetrate material like shale or in heavy frost conditions SD Chisel taper for moderate penetration with excellent strength. Provides a good balance of penetration and wear life CHD Extra heavy-duty chisel contour provides additional strength and wear metal, but also allows penetration Cable Shovels RXL Long profile provides good balance of abrasion resistance and penetration in tough applications RXXL Extra long contour provides maximum wear life while maintaining ability to penetrate RHXL Extra heavy-duty long shape for optimum strength and maximum wear life in extreme conditions Loaders AG Abrasion point with wear shoe provides good penetration with superior abrasion resistance ADHL Extra heavy-duty shape with wear shoe for maximum abrasion resistance in the toughest conditions 9
Super V Tooth System ESCO introduced the Super V tooth system in the early 1990 s and it fast became the industry standard. Today the Super V system s strength, slim digging profile, tight fitting points, and long wearing adapters still make the system an industry leader. Super V reusable locking pins, and long wearing point shapes for every application still provide maximum performance to users in all applications. Point Shapes for Excavators SYL The SYL style point is the standard offering for excavators. The design wears sharp for excellent penetration, has top and bottom ribs for strength, and plenty of wear metal. RYL The RYL style point is designed for use in high impact rock applications or as an alternative when impact is causing breakage in longer style points. SDX The SDX style point is a chisel shape design that delivers very good penetration, and has increased strength and wear metal. SHV The SHV style point is a heavy-duty centerline point for very abrasive applications when more wear metal is required. VY (VYH) The VY style point provides maximum penetration in applications such as frost or shale. It has improved wear life over other pick shaped designs. A heavier version VYH style point is also available. TVY (TVYH) The TVY style point is a twin pick design with excellent penetration. It is designed to be used in corner positions in conjunction with the VY design to cut clearance for bucket sides. A heavier version TVYH style point is also available. FLARED The flared style point is for general purpose clean-up. An excellent choice for trench bottoms and foundation excavations. TYLCE The CE style point is a non-twist design that is for welding plate steel across the points for easy installation and removal as a continuous edge used for grading, or when flat bottom trenching or a flush cut is desired. 10
Super V Tooth System Point Shapes for Wheel Loaders TYL The TYL style point is designed for a flush cut in general purpose applications. The design is ideal to replace the CAT long point. AD The AD style point is for highly abrasive applications where extra penetration is needed. An excellent choice for quarry applications. ADH The ADH style point is designed specifically for use on the ESCO Loadmaster Quarry lip. The extended wear shoe ensures a smooth quarry floor to protect tires, and offers excellent wear life (available in V43 size only). AR The AR style point is for highly abrasive applications, and offers the maximum amount of wear metal for long wear life and high economic value. ARH The ARH style point is a special design for hot slag operations. It features a massive wear shoe, thicker ears and a heavier box section to stand up to the most punishing conditions. It can also be used in any application where the most wear metal is needed. TYLCE The CE style point is a non-twist design that is for welding plate steel across the points for easy installation and removal as a continuous edge used for grading, or when flat bottom trenching or a flush cut is desired. Quality You Can Rely On ESCO Corporation will replace at no charge any SUPER V point or adapter that breaks, FOB point of manufacture, due to defects in materials or workmanship, providing it is not worn out and 100% ESCO components have been used in the assembly. Super V 11
Caterpillar Increased Strength and Penetration Reinforced box section Ribbed bit Self-sharpening Contoured tips Greater Reliability and Value Superior ESCO alloys Increased pin protection Built-in wear indicator Style DRP Tooth Offering ESCO offers a comprehensive package of Caterpillar style direct replace teeth, in both standard and MaxDRP tooth styles. Cast in ESCO alloys with advanced manufacturing techniques insures performance and value. MaxDRP enhanced features and point shapes provide even more value to users. MaxDRP Replacement Teeth Standard DRP Replacement Teeth Superior Performance Advanced ESCO alloys Quality manufacturing Impact resistant Improved Wear Life and Value Competitively priced Guaranteed against breakage for the useable life of the part 12
Caterpillar Style DRP Tooth Offering Excavator Points SPE Single-pick point ideal for use in frost, shale, slate and other hard to penetrate materials. TPE Twin-pick point ideal for use in hard to penetrate materials for use in the corner positions to cut clearance for the bucket. SPE CPE TPE STE CPE Ideal for tough applications that require optimal penetration combined with an excellent balance of wear metal for long life. STE An ideal design for applications that require maximum abrasion resistance while maintaining a penetration profile. Wheel Loader Points STL Improves upon the standard loader point with a contoured tip for better penetration, increased wear metal, and a top rib for added strength. APL The design is a balance of wear metal and penetration for heavy-duty applications. APL AHL STL AHL Designed with an extra heavy wear shoe for maximum wear life and features contoured panels to improve material flow. MaxRipper DRP Points ESCO MaxRipper points are designed as a direct replacement for the Caterpillar style side-pin ripper system. MaxRipper points offer value-added performance with more metal in the bit section, a point that stays sharp and less throw-away metal. More wear metal for maximum life Excellent strength for improved reliability Optimal penetration for increased productivity 13
Posilok Plus S-Series Mining Adapter System The Posilok Plus S-Series adapters are specifically designed for buckets used on draglines, cable shovels, face shovels and mining hoes. The adapters are part of a complete mining tooth system which combines the hammerless locking system of Posilok Plus teeth and the proven technology of the Sidewinder pin system. The adapters are available in wear cap and non wear cap versions to meet the needs of any application. The Posilok Plus package provides increased value with a lower overall cost of operation. The system is available in S95, S110, S130 and S145 nose sizes. S-Series Posilok nose Optional protective wear caps Improved Safety Hammerless locking pin Lifting eyes or hand bolts on all components Reduced Maintenance Strong positive lock requires no adjustment during normal adapter life Easy-to-adjust pin is never removed from the nose during field replacement Optional wear caps extend adapter life even in the most abrasive conditions Improved Productivity Better penetration from a narrower design Quick field replacement minimizes down time Hammerless Sidewinder pin Fully stabilized nose Posilok 14
Posilok System Replacement Teeth The ESCO Posilok tooth system has long been a leader in optimizing mining machine productivity. Superior ESCO alloys, expert design and quality manufacturing ensures reliable performance at all levels of mining operations. A wide selection of point shapes are available to match any application. Point Shapes for Excavators and Hydraulic Face Shovels KAP General purpose point for high abrasion applications with a paneled bit for penetration and self-sharpening KH/KHA General purpose centerline point for high abrasion applications, slightly paneled for self-sharpening KH / KHA KHM/KHMA General purpose point with excellent penetration for moderate impact and abrasion applications KMP/KMPA General purpose point with excellent penetration for moderate impact and abrasion applications used with non-wear cap adapters. KHMA KP/KPL General purpose centerline point with a paneled bit for penetration and self-sharpening KRML General purpose long mining point for moderate impact, high abrasion applications KRML/KRXL KTV/KTVP General purpose point for high abrasion, low impact applications and is ideal for shaving layered or stratified materials KXP General purpose point with excellent penetration for moderate impact and abrasion applications KXP Point Shapes for Draglines KAH Heavy-duty point for high abrasion, high impact dragline applications KAT/KATA Heavy-duty below centerline shape for high abrasion, high impact dragline applications KAH KTH Heavy-duty below centerline flared tip for extreme top abrasion, high impact dragline applications KTVL General purpose long split for easy penetration on low impact, high abrasion applications KTL/KTMA/KTLA General purpose point with excellent penetration for moderate impact and abrasion applications KAT KTVL 15
Kwik-Lok II System Kwik-Lok II Wear Protection The Kwik-Lok II wear protection system provides reliable protection and convenient replacement in the field. Kwik-Lok II runners are safer and easier to change than conventional wear protection. Depending on the demands of the application, multiple wear runners may be used to protect large surfaces or a single runner can be installed to protect an area of high wear. Kwik-Lok II wear protection improves safety, lowers costs and reduces maintenance. ESCO also offers the semi-mechanically attached Kwik-Lok system for special applications where a rubber lock is the best option. Versatile runner Easy to remove lock Improved Safety Lightweight wear runners are safer and easier to handle One-piece lock is fast and simple to install and remove No large wear plates to handle or welding required for replacement Reduced Operating Cost Universal design is adaptable to curved and flat surfaces to provide maximum protection Easy-to-change system reduces maintenance time to minutes rather than hours Wide variety of wear runners are available to protect valuable equipment in any application Runners are reversible for maximum wear life Increased Production Reduced maintenance ensures maximum machine availability Quick-change feature allows replacement during other scheduled maintenance Superior ESCO alloys last longer for more time between replacement Permanently attached base Kwik-Lok II 16
Kwik-Lok II Systems Kwik-Lok II Wear Protection Mobile Equipment Kwik-Lok II runners provide an effective wear solution on mobile equipment to protect high wear areas on draglines, shovel dippers, face shovels, excavators and loader buckets. They are also an excellent choice for haul truck beds. Other applications include dozer arms, scraper bowls and under log loading forks. Stationary Equipment Wear runners are particularly effective in crushing and processing plants where limited access, confined space and lack of crane service make lightweight runners a safer, more cost-effective solution. Runners have been successfully used to protect high wear areas under crushers, in chutes, feeders, scalping decks, grizzlies, transfer points and strike plates. System is Easy to Select and Install First select the size of base to match the application and surface contour. Then select the matching wear runner and lock. Once the base welded in place, the wear runner is slipped on the base and the lock installed. The equipment is now ready to operate. When replacement is needed, the lock removes easily with a simple pry tool and a new runner is installed. Kwik-Lok Wear Protection The original Kwik-Lok wear protection is a semi-mechanical system that utilizes a weld-on stop block to hold the runner in place. The standard Kwik-Lok system is an ideal option for special applications. Hot Slag Semi-mechanical Kwik-Lok runners are ideally suited for fighting abrasion in hot slag. The weld-on stop block eliminates the use of rubber that may be damaged in the heat, while offering the benefits of ESCO alloy wear and impact resistance. Underwater Dredge The reliability of Kwik-Lok system is an excellent match for underwater applications. The positive retention with the weld-on stop block is ideal where components are not always visible to the machine operator. Processing Plants Kwik-Lok wear protection is ideally suited for applications where gravity can be used to hold the runner on the base. Since there is no reverse load trying to push the runner off the base, the system may be operated without the stop block installed, saving time and expense when replacement is needed. 17
Infinity Bimetallic Wear Products ESCO Universal Wear Solutions is more than just a product. It is a combination of products, services and metallurgical expertise to provide superior wear protection for construction equipment and other industrial applications. A key part of this package is the Infinity Bimetallic Wear Products, a comprehensive offering of buttons, blocks, bars, runners, tiles and overlay plate to match any application. Infinity Buttons, Blocks, Bars and Runners ESCO Infinity wear buttons, blocks, bars and runners are a chrome white iron (CWI) casting on a mild steel backing plate. The CWI has a minimum hardness of 700 Brinell, and the mild steel backing allows easy attachment with minimal welding. There is a variety of shapes and sizes to protect any high wear area on mobile or stationary machinery. Some of the many applications are buckets for shovels, draglines, loaders and excavators, and conveyor chutes liners, grizzly screens, crusher liners, or any other equipment exposed to abrasive wear. Infinity blocks Reduced Maintenance Protects any high wear area, eliminating the need for frequent rebuild or replacing wear plate Lasts longer than other wear protection Excellent alternative to hard facing which can lead to cracking of major structural components Increased production Reduced maintenance ensures maximum machine availability Wide variety of shapes and sizes allows small areas to be protected, minimizing the affect on penetration and material flow Lower Operating Cost Can be fit to flat or curved surfaces, eliminating the need to have wear plate formed to fit Bucket life is significantly increased, minimizing repair and new bucket orders Infinity buttons Infinity runners Infinity bars Infinity 18
Abrasion Resistant Plate ESCOALLOY plate is a premium AR product available in 400 or 500 grades. Infinity chromium carbide overlay plate is an alternative for extreme abrasion applications. ESCO offers ESCOALLOY 400 and 500 quenched and tempered alloy plates to handle extreme wear, with optimum resistance to gouging abrasion under severe impact. ESCOALLOY plate has exceptional toughness, ductility, formability and hardness over T1 type abrasion grades. ESCOALLOY plate can be sheared, plasma cut and welded using conventional methods, and is a great choice for bucket, dozer blade, crusher, chute, and haul truck bed liners, and can also be used for fabricated ripper shanks, heel bands and mold boards. ESCO s Infinity Chromium Carbide Overlay Plate is an excellent choice for severe wear protection as liners for machine buckets, dozer blades, chutes, conveyors, cement plants and aggregate plants. ESCOALLOY 400 ESCOALLOY 400 through-hardened plate is available in 5mm - 100mm thickness. Typical hardness is 360-444 BHN, and the typical toughness is 20 ft.-lbs. in transverse direction. ESCOALLOY 400 is very formable and has high wear resistance, excellent toughness and weldability. Reduced Maintenance Protects entire surfaces, eliminating the need for frequent rebuild or replacing structural components Formable to contoured surfaces and easy to weld Increased production Custom formed kits minimize affect on penetration and material flow Reduced maintenance ensures maximum machine availability Lower Operating Cost Equipment life is significantly increased, minimizing repair and new replacement orders A variety of material options allows the best choice for abrasion and impact resistance to ensure maximum uptime ESCOALLOY 500 ESCOALLOY 500 through-hardened plate is available in 3mm to 100mm thickness. Typical hardness is 477-555 BHN, and Typical toughness is 25J (joules). in transverse direction. ESCOALLOY 500 is formable in cold condition and has superior wear resistance for extreme abrasion, very good toughness and weldability. Infinity Chromium Carbide Overlay Plate ESCO s Infinity Chromium Carbide Overlay wear protection is ideal in extreme abrasion and medium impact applications. ESCO overlay plate offers a minimum of 573 Brinell hardness. Infinity overlay plate is formable and can be ordered in ustom designed kits to fit a wide variety of surface configurations. ALLOY 19
Dozer Products Dozing operations at most mine sites are among the toughest jobs there is. It s for this reason, ESCO developed a complete blade and end bits package for construction dozers, with extensive knowledge in producing both cast and rolled steel wear products. All-Cast Blades and End Bits ESCO All-Cast blades and end bits are the best product available to withstand the toughest impact and abrasive applications. Available for most popular CAT and Komatsu models above 280 HP, the All-Cast product is designed specifically to match the requirements of each individual model to ensure optimum performance. ESCO cast its blades and end bits to shape when the metal is poured. The casting process enables ESCO engineers to use the toughest steel alloys and put the wear metal where it is needed. Lower Operating Cost Metal is cast where it is needed, increasing wear life and reducing throwaway Cast steel can provide double the life over rolled steel product Reduced Maintenance More time between replacement for more machine availability Cast steel resists severe impact, reducing the chance of breakage Maximum flatness evenly distributes the load on the moldboard Improved Production Designed to stay sharp for more efficient cutting Long life ensures maximum machine availability Convenient lifting eyes Profile wears sharp Recessed bolt holes Heavy-duty rib All-Cast 20
Dozer Products Rolled Steel Cutting Edges and End Bits ESCO offers a complete line of cutting edge and end bits for all makes and models of dozers. ESCO edges and end bits are precision punched for easy installation and are available in ForgeTemp and MaxTemp Steel. ForgeTemp steel is designed for high abrasion, low impact conditions. The high carbon steel provides a balance between wear and impact resistance. MaxTemp steel is heat treated, throughhardened steel that delivers maximum protection against breakage in high impact applications. Both materials are available in OEM standard, heavy-duty and extra heavy-duty designs. Greater Value Better penetration reduces fuel consumption Available in multiple designs to fit any application Hot cupped, drop corner end bits are thicker throughout the high wear area Superior Productivity Unique design is self-sharpening for maximum penetration Longer wear life increases machine availability Excellent penetration ForgeTemp Self-sharpening High carbon, hot rolled steel for economical performance. Hot cupped for maximum wear applications Standard duty corner for general applications MaxTemp Hot rolled alloy steel that is heat treated for maximum toughness and abrasion resistance. 21
Dozer Products Uni-Lok Ripper System Dozer ripping is one of the most demanding tests for product design and metallurgical expertise. The advanced design of the ESCO Uni-Lok ripper system combats these tough ripping forces, lowering operating costs and increasing production. Greater Productivity Improved material flow with arrowhead shroud and stay-sharp ripper point design Internal and external point stabilization reduces bearing surface wear increasing the time between rebuild or replacement Lower Operating Costs Superior penetration and ripping action reduces fuel consumption Longer component life reduces need for scheduled maintenance Cast steel ripper shanks significantly out last fabricated shanks Uni-Lok Motor Grader Products Customers operating large motor graders can now benefit from the extended wear life provided by cast alloy products. ESCO cast blades are a perfect match for demanding applications found in highway, heavy construction, aggregate and mining applications. All-Cast Grader Blades ESCO All-Cast grader blades are designed specifically for the Caterpillar 16G and 24H machines. The straight edge version is an excellent choice for most extreme condition applications. When more penetration is required like winter or hard pack applications serrated versions are available. Fit and installation is the same as existing product, requiring no special tools, training or hardware. Increased Wear Life Metal is cast where it is needed, reducing throwaway and lowering operating costs Cast steel can provide double the life over rolled steel product Reduced Maintenance More time between replacement for more machine availability Cast steel resists severe impact, reducing the chance of breakage All-Cast 22
Motor Grader Products Rolled Steel Cutting Edges and End Bits ESCO offers a complete line of cutting edge and end bits for all makes and models of motor graders. ESCO also provides a complete line of curved double bevel (CDB) edges with matching end bits. Carbide overlay end bits are also available for additional protection of the moldboard while extending the life of the cutting edges. Greater Value Better penetration reduces fuel consumption Available in multiple designs to fit any application Superior Productivity Unique design is self-sharpening for maximum penetration Longer wear life increases machine availability Beveled for penetration Motor Grader End Bits ESCO end bits and overlay end bits help protect the moldboard, while extending the life of cutting edges. End bits are available in standard and heavy-duty. Scarifier Shanks and Tips Drop forged, triple alloy steel shanks fit precisely providing maximum strength and resistance to shock Tips are made of tough ESCO alloy, offering maximum wear and economic value Tips available in rectangle and oval slot designs ForgeTemp High carbon, hot rolled steel for economical performance. MaxTemp Hot rolled alloy steel that is heat treated for maximum toughness and abrasion resistance. 23
Toplok Mechanically Attached Shrouds Toplok shrouds are field proven. Cast with through-hardened ESCO alloys, they are ideal for abrasion and impact resistance. ESCO Toplok shrouds are a fully mechanical system consisting of a pin, boss and shroud. Toplok shrouds provide excellent lip protection while maintaining penetration. ESCO provides superior products through computer-aided design technology and quality manufacturing technologies. Easy-to-use Toplok pin Weld-on shroud boss Reduced Maintenance Simple lock allows quick and easy shroud replacement in the field Longer lip life due to complete protection of leading edge and lip wings Optional wear caps extend adapter life, even in the most abrasive conditions Unique design does not require holes in the lip which can lead to cracking Improved Productivity Slim design provides better penetration and material loading More time between bucket rebuilds improves machine availability Improved shroud life over competitors provides increased machine availability Slim profile design Full wing protection Toplok 24
Toplok Shroud System ESCO offers Toplok shrouds to fit a wide range of lips for mining wheel loaders, face shovels, excavators, draglines, shovel dippers and underground LHD machines. Wheel Loaders Standard on all ESCO Loadmaster cast and plate lips Suitable for plate lips thickness 50mm to 160mm Suitable for plate wings 40mm to 140mm Lip and wing options available for specific machines Face Shovels Standard on all ESCO Loadmaster cast and plate lips Suitable for plate lips thickness 70mm to 160mm Suitable for plate wings 40mm to 160mm Lip and wing options available for specific machines Excavator Buckets Standard on all ESCO Loadmaster cast and plate lips Suitable for plate lips thickness 70mm to 160mm Suitable for plate wings 40mm to 140mm Lip and wing options available for specific machines 25
Tough ESCO Alloy Steel ESCO alloys endure the world s toughest applications! We ve created specialized alloys tailored specifically to withstand the high impact and abrasion found in construction, mining, dredging, mineral processing and other industrial markets. ESCO metallurgists have pioneered stainless and heat-resisting alloys to meet corrosion and temperature extremes. ESCO also offers tough manganese alloys for strong, long wearing crusher wear parts. Carbon Alloys ESCO 12 series alloys are low to medium carbon steels that provide a balance between structural strength, impact toughness, and wear resistance properties. ESCO offers over 14 variations, each designed for specific needs. Austenitic Manganese Alloys ESCO 14 series alloys are designed to take advantage of the unique work hardening properties of manganese steel. Parts made with manganese work better than any other alloy where the right combination of structural loads and high impacts allow the part surface to work harden. The surface hardness increases dramatically beyond what is attainable with low to medium carbon steels. The Best Steel for the Job The wide array of cast ESCO alloys provide superior performance in virtually all mining, construction and industrial applications, no matter how extreme. All ESCO components are backed by our metallurgical laboratory, unmatched in our industry for alloy and part analysis. ESCO uses actual field load and stress data to ensure parts can endure wear, abrasion and fatigue. Superior alloys, the industries leading test expertise and ISO 9001 certification enables ESCO to bring you the strongest, long wearing, abrasion resistant products made! 26
Quality, Value and Speed ESCO s culture of Quality, Value and Speed (QVS) and lean manufacturing is integral to everything we do. From boardroom to break room, from office to plant floor ESCO employees strive to reduce waste, ensure safety, drive down costs, decrease lead times, standardize production techniques, and improve continuously. The result: ESCO production output meets strict specifications and offers customers superior flexibility and value. These business practices also create sustainable economic, environmental and social benefits for our employees and in the communities where we operate. Continuous QVS assessment of each ESCO facility worldwide is based on the following criteria: Quality Metal industry expertise Capability to identify, eliminate and prevent defects at the source Operational stability Established culture of continuous improvement Production process excellence Total material traceability In-house metallurgical testing Foundry operations: ISO 9001 certified Value Quick reaction to changes in customer demand Reduced cost of ownership through enhanced product performance Products which are easier and safer to replace than the competition s Longer wear life than competitors Engineering expertise and product support Speed Electronic link to customer order processes Real-time customer access to supply chain data Rapid prototyping capability Global supply chain management 27
North America 2141 NW 25 th Avenue Portland, OR 97210 PH: 800.523.3795 503.228.2141 ESCO Corporation is the preferred provider of technically rich metal components and wear solutions for industrial applications. ESCO has over 40 locations and affiliates worldwide. Latin America Av. Engenheiro Gerhard Ett., 1.215 Distrito Industrial Paulo Camilo, CEP 32530-480 Caixa Postal 256 Betim, Minas Gerais Brazil PH: 55 31.3539.1200 Europe, Africa, Middle East, Commonwealth of Independent States Rue des Fours à Chaux 7080 Frameries, Belgium PH: 32.65.611.555 Asia Pacific 1 Scotts Road, Number 16-08 Singapore 228208 PH: 65.6733.5858 2009 ESCO Corporation. All other brand or product names are trademarks of their respective owners. P2002CON01A0909