TRIBOLOGICAL CHARACTERISTICS OF ALUMINIUM HYBRID COMPOSITES REINFORCED WITH SILICON CARBIDE AND

Similar documents
TRIBOLOGICAL POTENCIAL OF HYBRID COMPOSITES BASED ON ZINC AND ALUMINIUM ALLOYS REINFORCED WITH SiC AND GRAPHITE PARTICLES

WEAR AND MECHANICAL PROPERTIES OF ALUMINIUM HYBRID COMPOSITE (AL2024/AL 2 O 3 /GRAPHITE) FABRICATED BY POWDER METALLURGY

Dry sliding wear of heat treated hybrid metal matrix composites

Investigation on the Wear Behaviour of Eutectic Al-Si Alloy Al 2. - Graphite Composites Fabricated Through Squeeze Casting

Fabrication characteristics and tribological behavior of Al/SiC/Gr hybrid aluminum matrix composites: A review

SLIDING WEAR BEHAVIOR OF Zn-Al ALLOYS IN CONDITIONS OF BOUNDARY LUBRICATION

A Review on Sliding Wear Behaviour of Aluminium Matrix Composites with Hybrid Reinforcements for Automotive Applications

Effect of Gr Contents on Wear Properties of Al2024/MgO/Al2O3/Gr Hybrid Composites

Dry Sliding Wear Behaviour of Hybrid Metal Matrix Composites

National Conference on Advances in Mechanical Engineering Science (NCAMES-2016)

A study of microstructure and wear behaviour of TiB 2 /Al metal matrix composites

A Study on Mechanical Properties of Aluminium LM25- Si c Composites Fabricated Using Stir Casting Technique

Effect of Reinforcement Particle Size and Volume Fraction on Wear Behaviour of Metal Matrix Composites

Wear Testing of Stir Casted Al -Al 2 O 3 MMC Vijayesh Rathi 1 Jasvinder Kumar 2 Gaurav Kochar 3

MICROSTRUCTURE CHARACTERIZATION OF AA6061 ALLOY/SILICON CARBIDE /FLY ASH HYBRID METAL MATRIX COMPOSITE PRODUCED BY POWDER METALLURGY ROUTE

Research Article Characterization and Empirical Modelling of Sliding Wear on Sintered Aluminium-Graphite Composites

INVESTIGATION OF WEAR BEHAVIOUR OF Al 6061 ALLOY REINFORCED WITH SiC, AlR2ROR3R AND E GLASS FIBER

Effect of the Manufacturing Parameters on Tribological Properties of Compacted Copper and Bronze Powders

Journal of Reinforced Plastics and Composites OnlineFirst, published on November 20, 2008 as doi: /

International Journal on Mechanical Engineering and Robotics (IJMER)

ABRASIVE WEAR OF LM-13 ALUMINIUM ALLOY AND DUAL REINFORCEMENT (6%TiB2 + 6%SiC) COMPOSITE MATERIAL

A Review on Fabrication & Characterization of Hybrid Aluminium Metal Matrix Composite

Application of Taguchi Method for Optimization of Process Parameters for Wear loss of LM25/Flyash Composite

A Review on the study of mechanical properties and tribological behavior of AL7079 reinforced with silicon carbide and graphite

Effects of Carbon Black Nanoparticles on Wear Resistance of AA6063/CB Metal Matrix Composites

ADVANCES in NATURAL and APPLIED SCIENCES

TRIBOLOGICAL BEHAVIOUR OF A356/10SiC/3Gr HYBRID COMPOSITE IN DRY-SLIDING CONDITIONS

CHAPTER 4 CHARACTERISATION OF MECHANICAL AND TRIBOLOGICAL PROPERTIES OF PARTICULATE ALUMINIUM / SILICON CARBIDE COMPOSITES

Evaluation of Mechanical Properties of Aluminium Metal Matrix Reinforced with Silicon

Characteristics of Aluminum Hybrid Composites

Studies on Effect of Heat Treatment on Mechanical Properties of Hybrid Aluminum Matrix Composites

A Review On Dry Sliding Wear Analysis On Brass Using Taguchi Technique

Friction and wear properties of copper-based composites reinforced with microand nano-sized Al 2 O 3 particles

Mechanical properties and corrosion behaviour of Zn-27Al based composites reinforced with silicon carbide and bamboo leaf ash

STUDIES ON MECHANICAL PROPERTIES AND TRIBOLOGICAL BEHAVIOUR OF LM25/SiC/Al 2 O 3 COMPOSITES

Comparison of the Effects of Surface Roughness of Wrought Aluminium Alloys on the Surface of Steel

Effect of Si-C on MMC of Al-Zn Alloy

SLIDING WEAR OF AA6061/CARBON BLACK METAL MATRIX COMPOSITES

OPTIMIZATION OF EDM PROCESS PARAMETERS ON HYBRID COMPOSITE WITH ONE FACTOR APPROACH

Effects of Carbon Black Nanoparticles on Wear Resistance of AA7020/Carbon Black Metal Matrix Composites

Effect of Sintering Temperature on the Properties of Aluminium- Aluminium Oxide Composite Materials

Physical Properties and Associated Tribological Performance of Stir Cast Graphite based Hybrid Al-SiCp Composites

Development of Aluminium Based Hybrid Metal Matrix Composites for Heavy Duty Applications

Sintering Characteristics of Al Pb/Fly-Ash Metal Matrix Composites

Corrosion and Wear Characteristics of A356.0-SIC-RHA Hybrid Composite

Wear Optimization of Al/Sic/Gr Hybrid MMC Using Taguchi and ANOVA

ASSESSMENT OF TRIBOLOGICAL PERFORMANCE OF AL/CSA COMPOSITES USING RSM

Investigation of Dry Sliding Wear Behavior of Aluminium 6061 with Ferro-Titanium Metal Matrix Composite

OPTIMIZATION TECHNIQUE TO STUDY DRY SLIDING WEAR BEHAVIOR OF ALUMINIUM ALLOY 2218 BASED SELF LUBRICATING COMPOSITE MATERIALS

Study of tensile and compressive behaviour of the in-house synthesized al-alloy nano composite

DRY SLIDING WEAR BEHAVIOUR OF STIR CAST LM 25/ZrO 2 METAL MATRIX COMPOSITES

Mechanical Properties and Microstructure of Al-7075-BA Hybrid Composites

EXPERIMENTAL STUDY ON MECHANICAL PROPERTIES OF ALUMINIUM ALLOY REINFORCED WITH SILICON CARBIDE AND FLY ASH, HYBRID METAL MATRIX COMPOSITES

A Study of Microstructure and Mechanical Properties of Aluminium Silicon Carbide Metal Matrix Composites (MMC s)

THE INFLUENCE OF STRONTIUM ADDITION ON THE TRIBOLOGICAL PROPERTIES OF Zn25Al1Si ALLOY IN BOUNDARY LUBRICATED CONDITION

Synthesis and characterization of zirconium dioxide particulate reinforced aluminium alloy metal matrix composite

TRIBOLOGICAL BEHAVIOUR OF Al 2 O 3F /SiC P HYBRID METAL MATRIX COMPOSITES

Study Of Mechanical And Tribological Properties Ofal-6061 Reinforced With Silicon Carbide And Graphite Particles

Evaluation of Microstructure, Mechanical and Wear Properties of Aluminium Reinforced with Boron Carbide Nano Composite

MULTI-OBJECTIVE OPTIMIZATION OF TRIBOLOGICAL PARAMETERS OF HYBRID COMPOSITES USING GREY RELATIONAL ANALYSIS

Microstructure and Mechanical Behaviour of A356/SiC/MoS 2 Hybrid Composites for an IC Engine Block Application

Investigation on Wear Behaviour of Al6061-Al 2 o 3 -Graphite Hybrid Metal Matrix Composites using Artificial Neural Network

Synthesis and Characterization of SiC Reinforced HE-30 Al Alloy Particulate MMCs

Effect of volume fraction (Al2O3) on tensile strength of Aluminium 6061 by varying stir casting furnace parameters: A Review

Comparative Investigation of Mechanical Properties of Aluminium Based Hybrid Metal Matrix Composites

EFFECT OF AL 2 O 3 ON WEAR RESISTANCE IN ALUMINUM MATRIX COMPOSITE PRODUCED BY STIR CASTING

PREPARATION AND CHARACTERIZATION OF ALUMINIUM METAL MATRIX COMPOSITE BY USING STIR CASTING TECHNIQUE

Development of Self Lubricating Sintered Iron Based Ternary Alloy for Tribological Applications

Wear Behavior of Al 2 O 3 and Graphite Particulates Reinforced Al6061 Alloy Hybrid Composites

Experimental Studies on Al (5.7% Zn) Alloy based Hybrid MMC

A review on Tensile strength and Hardness using Aluminium as Matrix Material and E-glass, Rice Husk Ash, and Fly ash as Reinforcement

STUDIES ON MECHANICAL PROPERTIES OF Al - BASED CAST COMPOSITES

Mechanical Properties of Fly Ash Reinforced Aluminium 6061 Composite

Wear Behaviour of Al6063-Zircon Sand Metal Matrix Composite

On the Wear of AA4015 Fused Silica Metal Matrix Composites. A. Chennakesava Reddy

EVALUATION OF MECHANICAL PROPERTIES OF ALUMINUM METAL MATRIX COMPOSITES (AL+SIC+MG+ FLYASH)

Mechanical Properties and Wear Behaviour of Al Si Alloy Based Alumina and Silicon carbide Reinforced Metal Matrix Composite

The Effect of Reinforcement Amount and Sintering Temperature on Mg Matrix Composite Fabricated by Powder Metallurgy

Designing a Composite Material for Use in Brake Applications

INTERNATIONAL JOURNAL OF MECHANICAL ENGINEERING AND TECHNOLOGY (IJMET)

Composite Materials. Metal matrix composites

WEAR. Tribology. Kragujevac, Pantić 1. Abstract: It. case ZA27 mechanical. properties, better wear comparison. the contactt surfaces.

Wear Characteristics of NiTi/Al6061 Short Fiber Metal Matrix Composite Reinforced With SiC Particulates

Effect of heat treatment on strength and abrasive wear behaviour of Al6061 SiC p composites

Analysis of Dry Sliding Behaviour of Aluminium Reinforced with Coated Both Sic and Gr Hybrid Composite using Design of Experiments

WEIGHT LOSS FUNCTIONS FOR TOLERABLE WEAR RATE OF AA1100/BN METAL MATRIX COMPOSITES

Effect of Silicon Carbide Content on Tribological Properties of Aluminium Zinc Alloy Composite

Experimental investigation on the mechanical properties of glass fiber reinforced nylon

SIZE EFFECTS OF SIC PARTICLES ON MECHNICAL PROPERTIES OF CAST CARBON NANOFIBERS REINFORCED AZ91 MAGNESIUM COMPOSITES

TENSILE AND FRACTURE BEHAVIOR OF 6061 Al-Si Cp METAL MATRIX COMPOSITES

Tribological behaviour of AA 5083/Micron and Nano SiC composites fabricated by ultrasonic assisted stir casting process

EVALUATION OF MECHANICAL PROPERTIES OF AL6061 METAL MATRIX COMPOSITE REINFORCED WITH FUSED ZIRCONIA ALUMINA

Experimental study of Wear and Mechanical properties of Al7075/SiC MMC processed by Powder Metallurgy

Arch. Metall. Mater., Vol. 61 (2016), No 2B, p

Fatigue life estimation of Aluminium Alloy reinforced with SiC particulates in annealed conditions

Investigation on Microstructure, Density, Hardness & Wear Behavior of Al-Si Graphite Composites

Process development in stir casting and investigation on microstructures and wear behavior of TiB 2 on Al6061 MMC

Microstructure, Micro hardness and compressive behaviour of dual reinforced particles Aluminium alloy composites.

Dry Wear and Friction Properties of an A356/SiC Foam Interpenetrating Phase Composite

Wear Characteristics of AA5050/TiC Metal Matrix Composites

Transcription:

Journal of the Balkan Tribological Association Vol. 19, No 1, 83 96 (213) Hybrid composites TRIBOLOGICAL CHARACTERISTICS OF ALUMINIUM HYBRID COMPOSITES REINFORCED WITH SILICON CARBIDE AND GRAPHITE. a review B. STOJANOVIc a *, M. BABIc a, S. MITROVIc a, A. VENCL b, N. MILORADOVIc a, M. PANTIc a a Faculty of Engineering, University of Kragujevac, 6 Sestre Janjic Street, 34 Kragujevac, Serbia E-mail: blaza@kg.ac.rs b Faculty of Mechanical Engineering, University of Belgrade, 11 Belgrade, Serbia ABSTRACT This paper presents tribological characteristics of hybrid composites with aluminium matrix, reinforced with silicon carbide (SiC) and graphite (Gr). Newly formed Al/SiC/Gr hybrid composites are the combination of the two different hybrid materials. Namely, hard particles of silicon carbide increase the hardness and resistance to wear, while soft particles of graphite improve lubrication and reduce friction coefficient and wear. It is possible to obtain Al/SiC/Gr hybrid composites by different methods of casting. Tribological tests show that load, sliding speed, sliding distance, content and size of reinforcement particles influence the size and the type of wear and friction coefficient of Al/SiC/Gr hybrid composites with aluminium matrix. Keywords: tribology, hybrid composites, aluminium, metal matrix composites (MMC), wear, coefficient of friction, SiC, graphite. aims and background Composite materials (composites) are formed by mixing of two or more materials or phases of the same material. The composite has completely new, different and better characteristics in comparison to its constituents. The components do not blend with each other or do not get dissolved, so there is a visible difference between them. * For correspondence. 83

Essentially, the composites consist of the Metal base (the matrix), which content is much higher in comparison to other materials, and reinforcement, i.e. material with which the desired prop- MMC erties of composites are achieved. The base or Reinforcement the matrix may be metal, polymer and ceramic (Fig. 1). When the matrix is metal, the composites are metal matrix composites (MMC), when PMC CMC the matrix is polymer, the composites are polymer matrix composites (PMC) and when the matrix is ceramic, the composites are ceramic Fig. 1. Types of composites matrix composites (CMC). When talking about metal matrix composites, the aluminium and its alloys are mostly used as a base. Aluminium and its alloys can accept various reinforcements and improvers. Aluminium composites have a number of positive features such as: small density, good thermal conductivity and resistance to corrosion. However, aluminium alloys also have certain defects in the form of higher coefficient of thermal expansion and inadequate tribological characteristics. Increase of stiffness, hardness, resistance to fatigue, as well as the improvement of tribological characteristics are achieved by adding appropriate reinforcements and improvers and by forming aluminium composites. Commonly used reinforcements are SiC, Al 2 and graphite 1 7. The influence of SiC, Al 2 and graphite on tribological and mechanical characteristics is different. By increase of mass or volumetric share of SiC, Al 2 and graphite, tribological characteristics of composites are changed. By combining the appropriate share of these two materials, the optimum values of tribological and mechanical characteristics of materials are achieved. The composites reinforced with SiC (silicon carbide) and graphite (Gr) are called Al/SiC/Gr hybrid composites. A small number of scientists was engaged in research of tribological and mechanical characteristics of hybrid Al/SiC/Gr composites. The research review is given below. Ted Guo and associates 8 have studied tribological behaviour of Al/SiC/Gr composites with 1% SiC and different content of graphite (2, 5 and 8%). With increase of graphite content up to 5%, the value of friction coefficient decreases due to forming of lubricating layer (Fig. 2). Further increase of graphite content does not have significant effect on friction coefficient, except that composite hardness decreases. Guo and Tsao 8 used aluminium 661 (average powder size: 3 µm) as a base and SiC (average powder size: 45 µm) and graphite (average powder size: 8 µm) as reinforcements. SiC percentage is 1% of volumetric content and percentage of 84 Polymer Ceramics

graphite varies between 2, 5 and 8% of volumetric share (v/o). Hybrid composites of appropriate composition were obtained using semi-solid powder densification method on the 1t Instron device (model 1125). Testing of tribological characteristics was performed on tribometer during period of 5 min, without lubrication, at pressure of.94 MPa and at sliding speed of 1.9 m/s. The measurements showed that friction coefficient decreases with increase of graphite content (for to 5% Gr) and after that friction coefficient has constant value (for 5 to 8% Gr). Measuring of counterbody worn material was done alongside with hybrid composite A356 with the same content of graphite. Unlike A356 composite where mass dissipation or wear increases with increase of graphite content, with composites having Al661 base the wear increases up to 5% Gr and then decreases (Fig. 3). Riahi and Alpas 9 focused on systemic tests of the role of tribo-layers which are formed friction coefficient 1.4 1.2 1..8.6.4.2 2 5 8 graphite addition (vol. %) Fig. 2. Change of friction coefficient depending on content of graphite 8 weight loss (g) 1.6 1.4 1.2 1.8.6.4.2 Al/SiC/Gr composite Al/SiC/Gr composite Al/SiC/Gr composite Ave. of Al/SiC/Gr A356 countreparts A356 countreparts A356 countreparts Ave. of A356 2 5 8 graphite addition (vol. %) Fig. 3. Wear of composite and counter-body depending on content of graphite 8 on contact surfaces of hybrid composites with A356 aluminium base. Tests were done on Al/SiC/Gr hybrid composite with A356 base, 1% SiC with particle size of 16 µm and 3% of graphite with particle size of 8 µm and 138 µm. Performed tribological tests determined dependence between wear and sliding speed and load. The tests were performed on block on ring tribometer for loads of 5 42 N and for sliding speeds of.2 3. m/s (Fig. 4). Basavarajappa et al. 1 12 studied the tribological behaviour of hybrid composites with Al2219 aluminum base reinforced with silicon carbide and graphite. Hybrid composites were obtained by liquid metallurgy process. 85

wear rate (mm 3 /m).2.15.1.5. wear rate (mm 3 /m) 12 1 6 8 1 6 4 1 6.2 m/s.5 m/s 1 2 load (N) 3 m/s 2 m/s A356 Al-1%SiC-4%Gr Unlubricated wear versus (SAE521) ring 1.2 m/s.8 m/s.5 m/s 1 2 3 4 5 load (N) Fig. 4. Dependence of Al/SiC/Gr composite wear on load and sliding speed 9 results and discussion A small number of scientists were engaged in research of tribological and mechanical characteristics of hybrid Al/SiC/Gr composites. The research review is given below. Testing of tribological characteristics was performed according to ASTM G99-95 standard on a pin-on-disc tribometer. Four different materials were tested: Al2219, Al2219/5SiC/3Gr, Al2219/1SiC/3Gr and Al2219/15SiC/3Gr. With tested composites, SiC and graphite of volumetric share of 3% with particles size of 45 µm were used as reinforcements. The percentage of SiC in tested samples varied between 5, 1 and 15% of volumetric share with particle size of 25 µm. Tribological tests are performed for loads ranging from 1 to 6 N and sliding speeds of 1.53, 3., 4.6 and 6.1 m/s. The tests are performed on a sliding distance of 5 m and the material of disc is EN 36 steel with hardness of 65 HRc. Tests results (Refs 1 12) show that with increase of SiC percentage share, the resistance to composite wear increases, that is, wear decreases (Fig. 5). With increase of sliding distance wear increases, and it decreases with increase of SiC percentage (Fig. 6). The wear increases with increase of sliding speed and load, especially above 4.6 m/s and 5 N (Figs 7 and 8). At lower sliding speeds, the main wear mechanism is abrasive wear, while, at higher speeds, the conclusion can not be drawn due to delamination 1 12. Indian scientists Suresha and Sridhara 13 16 have studied tribological behaviour of aluminium hybrid composites with addition of SiC and graphite or the socalled Al/SiC/Gr composites. They have studied dependence between wear and percentage content of reinforcements, the first, the other or both. 86

wear volume (mm 3 ) 12 1 8 6 4 2 Al2219 Al2219/5SiCp/3Gr Al2219/1SiCp/3Gr Al2219/15SiCp/3Gr wear volume (mm 3 ) 7 6 5 4 3 2 1 1 m 3 m 5 m 4 8 12 16 2 sliding distance (m) 5 1 15 SiCp reinforcement (%) + 3%Gr Fig. 5. Wear dependence on sliding distance 1 12 wear rate (mm 3 /m 1 3 ) 14 12 1 8 6 4 2 Al2219 Al2219/5SiCp/3Gr Al2219/1SiCp/3Gr Al2219/15SiCp/3Gr 1.53 3 4.6 6.1 sliding speed (m/s) Fig. 7. Wear dependence of sliding speed 1 12 wear rate (mm 3 /m 1 3 ) Fig. 6. Wear dependence on graphite content for different sliding distances 1 12 16 14 12 1 8 6 4 2 Al2219 Al2219/5SiCp/3Gr Al2219/1SiCp/3Gr Al2219/15SiCp/3Gr 1 2 4 5 6 load (N) Fig. 8. Dependence between wear and load for sliding speed of 3 m/s and sliding distance of 5 m 13 15 Hybrid composites are obtained with stir casting procedure. Aluminium alloy LM25 (AL Si7Mg.5) is used as matrix. Overall percentage of reinforcements in hybrid composites is 1% of volumetric share, while the individual percentage of both reinforcements varies from, 1.25, 2.5, 3.75 up to 5.% of volumetric share. Particle size of SiC is 1 2 µm, density is 3.22 g/cm 3, and particle size of graphite is 7 8 µm and density 2.9 2.23 g/cm 3. Tribological tests were performed on tribometer with a pin-on-disc contact pair, according to ASTM G99 95a standard, without lubrication, for loads of 15 75 N, sliding distance of 4 2 m, sliding speed of.4 2. m/s, with equal percentage content of SiC and Gr in hybrid composite. The EN 31 steel having surface roughness R a =.1 mm is used as disc material. Percentage of reinforcements, sliding speeds, loads and sliding distances (Fig. 9) have influence on wear of Al/SiC/Gr composite. Increase of graphite percentage content in a composite leads to decrease of wear due to forming of lubricant layer. On the other hand, addition of SiC im- 87

.2 main effect plot for wear of Al SiC Gr hybrid composites % reinforcement sliding speed (m/s) main of wear (g).15.1.5..2.15.1.5. 2.5 5. 7.5 1..4.8 1.2 1.6 2. load (N) sliding distance (m). 15 3 45 6 75 4 8 12 16 2 Fig. 9. Dependence between wear and reinforcement content, sliding speed and sliding distance for Al/SiC/Gr hybrid composites 13 proves strength and resistance to wear of composite, but reduces machinability of parts and increases stiffness. Combined use of the both reinforcements leads to improvement both of tribological and mechanical characteristics of aluminium alloys. Optimum percentage of reinforcements is 7.5% regardless of the load, sliding speed and sliding distance. Leng and associates 17,18 have studied the influence of graphite particle size on tribological and mechanical characteristics of hybrid composites. Aluminium Al224 makes the base of the composite, and SiC with percentage share of 4% and particle size of 3 µm is used as reinforcement. Graphite with volume content of 5% is used as other reinforcement, but with different particle sizes of 1, 6 and 2 µm. Hybrid Al/SiC/Gr composites are obtained with Squeeze casting method. Mechanical characteristics (tensile strength and elastic modulus ) are determined for each of these composites. Tensile strength and elastic modulus of obtained hybrid composites decrease with increase of graphite particle size. Tests of tribological characteristics were performed on a tribometer working on block-on-ring principle. The rings are made of composites and blocks are made of W18Cr4V steel. Tests are realised under load of 15 N, sliding speed of.4 m/s, during time period of 12 s, at temperature of 22±3 C and without lubrication. The measured values of friction coefficient for Al/SiC composites are within boundaries of.3.5. Friction coefficient of Al/SiC/Gr hybrid composites is 88

within boundaries of.25.3. These values are much smaller due to the lubricating properties of the graphite and there is obvious smaller dissipation of values. The measuring of mass of worn material is performed within tribological tests. The wear of Al/SiC (484. mg) composite is the highest, while the wear of hybrid composites is much lower (1.4 2.7 mg). Material losses with hybrid composites are 17 to 34 times smaller than with Al/SiC composites (Fig. 1). When referring to graphite particle size, the lowest wear is found with composites with the largest particles (2 µm), and the highest wear is found with composites with the smallest particles (1 µm). By adding graphite, the friction coefficient of hybrid composites decreases and resistance to wear considerably increases. Besides, wear of counter body is reduced by 6 7%. Wear resistance of Al/SiC/Gr hybrid composites increases with the increase of particle size of graphite. Improvement of tribological characteristics occurs with improving of lubrication of tribo-layers which consist of a mixture of iron oxide, graphite, SiC and aluminium particles. Mahdavi and Akhlaghi 19,2 have studied tribological behaviour of Al/SiC/ Gr hybrid composites obtained by a new method in situ powder metallurgy (IPM). Hybrid composites with aluminium base reinforced by silicon carbide and graphite represent unique class of the advanced materials developed to be used in tribological applications. The base of Al/SiC/Gr hybrid composites is Al661. Obtained composites contain 9% of graphite and percentage content of SiC varies within 4%. Average particle size of SiC is 19 µm and of graphite particle 75 µm. Density of SiC is 3.2 g/cm 3, and density of graphite 2.2 g/cm 3. Tribological tests are performed on a tribometer with a pin-on-disc contact. Sliding distances are 25, 5, 75 and 1 m. Pin material is steel (1.5Cr, 1C,.35Mn,.25Si) of 64 HRc hardness. Load is 2 N, pressure 1 MPa and sliding speed.5 m/s. Hardness of obtained samples increases with the increase of SiC content. When referring to tribological characteristics, wear intensity increases with increase of sliding distance. However, when referring to the SiC percentage, the wear decreases with the increase of SiC content up to 2%, then, for 2 4% SiC, the wear increases again (Fig. 11). Regarding the friction coefficient, its value decreases with the increase of SiC content and it has the smallest value for 3% wear loss (mg) 5 49 48 47 46 45 5 SiC/Al composite ring steel block SiC/Gr(1µm)/Al SiC/Gr(6µm)/Al SiC/Gr(2µm)/Al Fig. 1. Wear of hybrid composites and counter bodies with different particle sizes of graphite 17 89

wear loss (mm 3 ) wear rate ( 1 3 mm 3 /m) 9 1 8 6 4 2 18 16 14 12 1 8 6 4 2 a 25 5 75 1 125 sliding distance (m) b Al661 %SiC 1%SiC 2%SiC 3%SiC 4%SiC 25 m 5 m 75 m 1 m Al661 1 2 3 4 SiC content (vol. %) Fig. 11. Dependence between wear intensity and sliding distance (a) and content of SiC in Al/SiC/Gr hybrid composites with 9% of graphite (b) (Ref. 19) friction coefficient 1..9.8.7.6.5 Al661 1 2 3 4 SiC content (vol. %) Fig. 12. Dependence between friction coefficient and SiC content in Al/SiC/Gr hybrid composites with 9% of graphite 19 of SiC. After that, the friction coefficient increases (Fig. 12). The same authors 21 analysed Al/SiC/Gr hybrid composite with Al661base, with percentage share of 3% of SiC and variable content of graphite from to 13%, obtained by in situ IPM procedure. Tribological tests are performed on a tribometer with a pin-on-disc contact. The particle size of SiC is 93 µm and particle size of graphite is 75 µm. Test conditions, i.e. load, sliding speed and sliding distance are the same as in Ref. 19. Tribological tests results for Al Gr composites show that wear intensity increases with the increase of sliding distance and with increase in graphite content (Fig. 13). The same trend exists also with Al/SiC/Gr composites, except that wear intensity is much lower. The lowest wear with Al/ SiC/Gr composites appears when the graphite content is 9%. With Al/3SiC/9Gr hybrid composites the wear is 15 3 times lower than with Al/9Gr composites (Fig. 14). Increase of graphite content in composites leads to decrease of friction coefficient. The values of friction coefficient with Al/SiC/Gr hybrid composites are lower by 2% than with Al/Gr composites (Fig. 15). In Ref. 22 is investigated the influence of SiC particle size on tribological characteristics of Al SiC Gr hybrid composites. Hybrid composites with A661 base, reinforced by 1% of SiC and 5% of graphite, are obtained by IPM procedure. Sizes of SiC particles are 19, 93 and 146 µm and density 3.2 g/cm 3, while particle size of graphite 75 µm and density 2.2 g/cm 3.

wear loss (mm 3 ) 12 1 8 6 4 %Gr(Al661) 3%Gr 5%Gr 9%Gr 13%Gr 2 25 5 75 1 125 15 sliding distance (m) Fig. 13. Dependence between hybrid composites wear loss and sliding distance for different values of graphite content 21 friction coefficient wear rate ( 1 3 mm 3 /m) The wear of hybrid composites increases with increase of sliding distance. The highest wear occurs in aluminium alloy, while, with Al/ SiC composites, the wear decreases with increase of SiC particle size. With Al/SiC/Gr hybrid composites, the trend is the same, but the wear is much lower than with Al/SiC composites (Fig. 16). Friction coefficient decreases with the increase of SiC reinforcement particle size. At the same time, with Al/SiC/Gr hybrid composites, the friction coefficient is lower than with Al SiC composites without graphite (Fig. 17). Adding of graphite (5%) leads to decrease of friction coefficient due to forming of lubricant layer. It is obvious that mechanical characteristics (porosity, hardness) as well as tribological characteristics (wear intensity and friction coefficient) 12 1 8 6 4 2 Al/SiC/Gr Al/Gr 3 6 9 12 15 graphite content (vol. %) Fig. 14. Dependence between hybrid composites wear rate and graphite content 21 1..9 Al/SiC/Gr Al/Gr.8.7.6.5.4 5 1 15 graphite content (vol. %) Fig. 15. Dependence between hybrid composites friction coefficient and graphite content 21 wear loss (mm 3 ) 5 4 3 2 1 a Al661 fine SiC medium sized SiC coarse SiC 25 5 75 1 125 15 sliding distance (m) wear loss (mm 3 ) 5 4 3 2 1 b Al661 fine SiC medium sized SiC coarse SiC 25 5 75 1 125 15 sliding distance (m) Fig. 16. Dependence between wear loss and sliding distance for Al/SiC composites (a) and for Al/ SiC/Gr composites 22 (b) 91

coefficient of friction 92.95.85.75.65.92 for the unreinforced alloy Al/1Gr Al/1SiC/5Gr.55 19 93 146 SiC size (µm) Fig. 17. Dependence between coefficient friction and SiC particle size 22 of Al/1SiC composite decrease by adding of 5% of graphite or by forming Al/SiC/Gr hybrid composites. Ames and Alpas 23 have studied tribological behaviour of hybrid composite with A356 base reinforced by 2% of SiC and 3 1% of graphite. Tribological tests are performed on a blockon-ring contact pair without lubrication. Load size varies from 1 to 441 N. Wear resistance of Al/2SiC/3Gr hybrid composite is approximately equal to wear resistance of Al/2SiC composite at low and medium loads. For loads lower than 2 N, wear of Al/2SiC/3Gr hybrid composite and Al/2SiC composite is 1 times lower than wear of a basic material without reinforcement (A356). Due to hardness of SiC particles, Al/2SiC/3Gr hybrid composite has 1 2 times higher wear resistance than Al/2SiC/1Gr at higher loads. However, the graphite leads to decrease of counter body wear. Vencl et al. 24,25 have studied tribological characteristics of hybrid composites with A356 base reinforced by ceramic particles SiC and Al 2 and graphite. Hybrid composites are obtained by compo-casting procedure and T6 heat-treatment regime. When talking about micro-hardness with addition of 1% of ceramic reinforcement (SiC or Al 2 ), the micro-hardness increases and with addition of 1% of graphite, the micro-hardness decreases below the micro-hardness of a basic material. Reinforcement particles (SiC or Al 2 ) are arranged in clusters in composite matrix. Particles arrangement of SiC in clusters is more favourable for mechanical and tribological characteristics in comparison to arrangement of Al 2 particles. Wear resistance increases by adding reinforcement, especially by adding graphite, while the friction coefficient of ceramic reinforced composites is higher than friction coefficient of the basic material. At the same time, friction coefficient of Al/1SiC/1Gr hybrid composite is lower than friction coefficient of the basic material (A356) (Fig. 18). Lagiewka and co-workers 26 have studied tribological influence of combined reinforcement by silicon carbide and graphite on a hybrid composite with AlMg1 matrix. Hybrid composites with the following reinforcement content: AlMg1/5SiC/2Gr, AlMg1/5SiC/5Gr, AlMg1/15SiC/2Gr and AlMg1/15SiC/5Gr were tested. Tribological tests are performed on tribometer block-on-disc with load of 5 N and sliding distance of 3 m. The results show that wear resistance of hybrid composites is higher than wear resistance of AG1

Fig. 18. Resistance to wear and friction coefficient of A356 alloy, C1 (Al/1Al 2 ) composite, C2 (Al/1SiC) composite and C3 (Al/1SiC/1Gr) composite 24 wear rate (mm 3 /m) 1. 1 3 9. 1 4 8. 1 4 7. 1 4 6. 1 4 5. 1 4 4. 1 4 3. 1 4 2. 1 4 1. 1 4 Fig. 19. Dependence between mass loss and sliding distance 26.6.5 9.5.67 7.76.73.71 6.8 wear rate coefficient of friction A356 C1 C2 C3 tested material AG1 2.71.65 1..9.8.7.6.5.4.3.2.1. coefficient of friction mass loss (g).4.3.2 AG1+(5%SiC+2%C gr ) AG1+(5%SiC+5%C gr ) basic material. Also, there is higher wear resistance for the same value of SiC with composites with higher graphite content. Thus, the higher wear resistance is found for hybrid composites with 15%SiC and 5%Gr (Fig. 19). CONCLUSIONS.1 AG1+(15%SiC+2%C gr ) AG1+(15%SiC+5%C gr ) 5 1 15 2 25 3 wear path (m) Hybrid Al/SiC/Gr composites have a lot of better tribological characteristics in comparison to Al SiC and Al Gr composites. By changing percentage content of reinforcement, mechanical and tribological characteristics of the obtained hybrid composites with aluminium matrix are changed. Hybrid composites with aluminium matrix are obtained by different methods of casting (powder metallurgy, squeeze casting, stir casting, etc.). Percentage of silicon carbide (SiC) ranges from 4% and percentage of graphite within 13%. Particle sizes of SiC and graphite are different depending on the manufacturer and procedure for obtaining hybrid composites. 93

Tribological tests of Al/SiC/Gr hybrid composites are performed on tribometers with different contact pairs (block-on-ring, pin-on-disc, block-on-disc, etc.). Tests are performed in accordance with appropriate ASTM standard for different values of loads, sliding distances and sliding speeds. Results of tribological tests show that friction coefficient of Al/SiC/Gr hybrid composites decreases with the increase of graphite content. Friction coefficient decreases with increase of SiC content all up to 3% and, after that, it increases. When referring to amount of wear, it decreases with the increase of graphite content (for the same values of SiC). The increase of SiC content also leads to wear decrease or to increase of wear resistance of the tested composites. At the same time, the wear increases with increase of the sliding distance. Increase of the sliding speed and load also leads to wear increase or decrease of wear resistance of Al/SiC/Gr hybrid composites. The particle size of reinforcement also affects the wear of hybrid composites with aluminium matrix reinforced by SiC and graphite. As the particle size of graphite is bigger, the wear of composite is smaller, and vice versa. It is obvious that tribological characteristics of Al/SiC/Gr hybrid composites depend on a number of factors, but their characteristics are much better in comparison to Al SiC and Al Gr composites. ACKNOWLEDGEMENT This paper presents the research results obtained within the framework of a project TR 3521, financially supported by the Ministry of Education and Science of the Republic of Serbia. REFERENCES 1. M. K. SURAPPA: Aluminium matrix composites: Challenges and opportunities. Sadhana, 28 (1, 2), 319 (23). 2. M. BABIC, S. MITROVIC, R. NINKOVIC: Tribological Potencial of Zinc Aluminium Alloys Improvement. Trib Ind, 31 (1, 2), 15 (29). 3. M. BABIC, S. MITROVIC, B. JEREMIC: The influence of heat treatment on the sliding wear behavior of a ZA-27 alloy. Trib Int, 43 (1, 2), 16 (21). 4. M. KANDEVA, L. VASILEVA, R. RANGELOV, S. SIMEONOVA: Wear-resistance of Aluminum Matrix Microcomposite Materials. Trib Ind, 33 (2), 57 (211). 5. V. S. AIGBODION, S. B. HASSAN, E. T. DAUDA, R. A. MOHAMMED: Experimental Study of Ageing Behaviour of Al-Cu-Mg/Bagasse Ash Particulate Composites. Trib Ind, 33 (1), 28 (211). 6. B. BOBIC, S. MITROVIC, M. BABIC, I. BOBIC: Corrosion of Aluminium and Zinc Aluminium Alloys Based Metal Matrix Composites, Trib Ind, 31 (3, 4), 44 (29). 94

7. A. G. KOSTORNOV, O. I. FUSHCHICH, T. M. CHEVICHELOVA, Y. M. SIMEONOVA, G. S. SOTIROV: Self-lubricating Composite Materials for Dry Friction. Trib Ind, 31 (1, 2), 29(29). 8. M. L. TED GUO, C. Y. A. TSAO: Tribological behavior of self-lubricating aluminium/sic/ graphite hybrid composites synthesized by the semi-solid powder-densification method. Compos Sci Technol, 6 (1), 65( 2). 9. Ar. RIAHI, At. ALPAS: The role of tribo-layers on the sliding wear behaviour of graphitic aluminum matrix composites. Wear, 251, 1396 (21). 1. S. BASAVARAJAPPA, G. CHANDRAMOHAN, K. MukuND, M. ASHWIN, M. PRABU: Dry Sliding Wear Behavior of Al 2219/SiCp-Gr Hybrid Metal Matrix Composites. J Mater Eng Perform, 15 (6), 668 (26). 11. S. BASAVARAJAPPA, G. CHANDRAMOHAN: Dry sliding wear behavior of hybrid metal matrix composites. Mater Sci, 11 (3), 253 (25). 12. S. BASAVARAJAPPA, G. CHANDRAMOHAN, A. MAHADEVAN: Influence of sliding speed on the dry sliding wear behaviour and the subsurface deformation on hybrid metal matrix composite. Wear, 262, 17 (27). 13. S. SURESHA, B. K. SRIDHARA: Wear characteristics of hybrid aluminium matrix composites reinforced with graphite and silicon carbide particulates. Compos Sci Technol, 7 (11), 1652 (21). 14. S. SURESHA, B. K. SRIDHARA: Effect of addition of graphite particulates on the wear behavior in aluminium silicon carbide graphite composites. Mater Design, 31, 184 (21). 15. S. SURESHA, B. K. SRIDHARA: Effect of silicon carbide particulates on wear resistance of graphitic Aluminium Matrix Composites. Mater Design, 31 (9), 447 (21). 16. S. SURESHA, B. K. SRIDHARA: Friction characteristics of aluminium silicon carbide graphite hybrid composites. J Mater Sci, 46, 152 (211). 17. J. LENG, L. JIANG, G. WU, S. TIAN, G. CHEN: Effect of Graphite Particle Reinforcement on Dry Sliding Wear of SiC/Gr/Al Composites. Rare Metal Mater Eng, 38 (11), 29. 18. J. LENG, G. WU, Q. ZHOU, Z. DOU, X. HUANG: Mechanical properties of SiC/Gr/Al composites fabricated by squeeze casting technology. Scripta Materialia, 59 (6), 619 (28). 19. S. MAHDAVI, F. AKHLAGHI: Effect of SiC content on the processing, compaction behavior, and properties of Al661/SiC/Gr hybrid composites. J Mater Sci, 46 (5), 152 (211). 2. S. MAHDAVI, F. AKHLAGHI: Effect of the Graphite Content on the Tribological Behavior of Al/Gr and Al/3SiC/Gr Composites Processed by in situ Powder Metallurgy (IPM) Method. Tribol Lett, 44, 1 (211). 21. F. AKHLAGHI, S. MAHDAVI: Effect of the SiC Content on the Tribological Properties of Hybrid Al/Gr/SiC Composites Processed by in situ Powder Metallurgy (IPM) Method. Adv Mat Res, 1878 (211). 22. S. MAHDAVI, F. AKHLAGHI: Effect of the SiC particle size on the dry sliding wear behavior of SiC and SiC Gr-reinforced Al661 composites. J Mater Sci, DOI 1.17/s1853-11- 5776-1, 211. 23. W. AMES, At. ALPAS: Wear mechanisms in hybrid composites of graphite-2% SiC in A356 aluminum alloy. Metall Mater Trans A, 26, 85(1995). 24. A. VENCL, I. BOBIC, S. AROSTEGUI, B. BOBIC, A. MARINKOVIC, M. BABIC: Structural, mechanical and tribological properties of A356 aluminium alloy reinforced with Al 2, SiC and SiC + graphite particles. J Alloy Compds, 56, 631(21). 95

25. A. VENCL, A. MARINKOVIC: Influence of the solid lubricant particles reinforcement on composites tribological properties. In: 11th International Conference on Tribology, Belgrade, 29, p. 78. 26. M. LAGIEWKA, Z. KONOPKA, A. ZYSKA, M. NADOLSKI: Examining of abrasion resistance of hybrid composites reinforced with SiC and C gr particles. Archives and foundry engin, 8 (3), 59(28). Received 22 May 212 Revised 28 July 212 96