We are a partner to support line piping, constructions and infrastructure projects for your total solution HEAD OFFICE : Krakatau Steel Building 7th Floor Jl. Jend. Gatot Subroto Kav. 54 Jakarta 12950, Indonesia Phone. (62-21) 5212761 Fax. (62-21) 5204002 Email : khipipe@khi.co.id FACTORY : Krakatau Industrial Estate Jl. Amerika I Cilegon Banten 42435 Phone. (62-254) 392438, 391020 Fax. (62-254) 392083 Email : khipipe-clg@khi.co.id SPIRAL WELDED STEEL PIPE World Class Steel Pipe Manufacturer and Corrosion Protection Applicator KRAKATAU STEEL GROUP Brosur CP 25 Nov-09 ok.indd 1 11/25/2009 6:53:55 PM
We commit to provide Spiral Steel pipes for good Infrastructure, oil and gas, and construction Projects, including technical engineering and financial solutions for the sake of nation and community prosperity. As integrated pipe mill, we also provide coating application to protect your product againts the corrosion. Water Distribution Line Pipe PDAM Karang Pilang, Surabaya PT. KHI supplied Water Transmission Pipe for PDAM Karang Pilang, Surabaya with Dia. 36,40, 44 Spec AWWA C200,3 LPE with 2 mm thickness for external coating, Cement lining for internal coating. The project is targeted for completion by 2009. Pile Pipe for Domestic Infrastructure Jetty for PLTU Tanjung Jati, Central Java PLTU Tanjung Jati B - 3rd and 4th Unit, Jepara is part of 10.000 MW Mega Project with capacity 660 MW / unit. PT. KHI supplied spiral pile pipe for jetty infrastructure. This big project with high contract amount and 660 MW capacity/ unit started on 25 Febuary 2009 and finished 2012. The pipes will be applied for jetty which overlaid accross the sea. Another PLTU projects handled by KHI in 2009 are PLTU Teluk Naga, Banten and PLTU Cirebon. Both projects are targeted to be finished by 2009. Pile Pipe for International Infrastructure Freemantle Australia Project One of the biggest challenge in 2009 is Freemantle project, Australia. This project required high pipe specification BS 4360 Gr 50 C which is equal to API 5 L X-65 with 22 mm thickness and 43 m max length. The pile pipe with completed accesories such as 3 segments pile shoe, lifting hole, End seal will be applied for jetty in Australia. Aside this, KHI also provided spiral welded pile pipe for Tanjung Bin Jetty and Pasir Gudang project, Malaysia. PRODUCT SPECIFICATION Product : Spiral Steel Pipe/SAW, Longitudinal Steel Pipe/ HFRW/ERW, Coating Application. Max. Length : 12.4 m for line pipe and water pipe 65 m for pile pipe. Pipe Specifications : ASTM BS AWWA JIS API 5L DIN AS CAN/CSA A. Spiral Steel Pipe Capacity & Capability : + 150,000 tons Oil / Gas Line pipe Capacity : + 100,000 tons Structural / Pilling Capacity : ± 120,000 tons Water Pipe Capacity : ± 100,000 tons Diameter : 12 80 Wall Thickness : 3.2 mm 25 mm : Up to SMYS 80,000 Psi B. High Frequency Resistance WeldED (HFRW)/ ERW Capacity & Capability : 70.000 Ton Range Of Diameter : 4 up to 12 Range Of Wall Thickness : 3.2 mm up to 12.7 mm : Up to 70,000 Psi C. Coating Application Internal Coating a. Internal Epoxy Coating Capacity : 800,000 SQM/year b. Internal Cement Lining Capacity : 800,000 SQM/year External Coating a. External Painting Epoxy. Capacity : 800,000 SQM/year b. Coal Tar Enamel Coating. Capacity : 800,000 SQM/year c. Fusion Bonded Epoxy. Capacity : 800,000 SQM/year d. 3 Layer Polyethylene (3 LPE). Capacity : 800,000 SQM/year e. 3 Layer Polypropylene (3 LPP). Capacity : 800,000 SQM/Year f. Concrete Weight Coating. Capacity : 200,000 SQM/Year We are a leading steel pipe manufacturer in Indonesia, established since 1973, with long experience supporting Oil and Gas Piping, Construction and Infrastructure project. Through years of service, KHI played main role providing spiral welded steel, ERW pipe and coating application in one stop service solution for many of oil and gas operators and fabricators such as Exxon mobil, Total Fina Elf, Pertamina, BP, PT PGN (Persero) Tbk, Chevron Pacific Indonesia (CPI), VICO, Medco E&P, Mc Connell Dowell, Performance Sdn, Bhd, etc. Our commitment toward high quality products and implementation of quality management system has been proven and certified by API 5 L, ASTM A252-98, SNI and ISO 9001-2000 certification. Beyond these certifications, our products qualities are also accepted by our customer especially oil and gas, EPC companies which has already known by their high quality standard requirements. Petroleum Line Pipe Banyu Urip Development Project, Mobil Cepu Ltd (MCL) Banyu Urip Development Project is one of Distribution Pipe line for Mobil Cepu Ltd with specification DSAW Spiral Pipe, API 5L X-60 (Sour Gas), size 20 OD x 9.52 m WT x DRL. This line pipe required tight specification and requirement such as SSCC and HIC test perfomed by independent institution (ITB). This is one of blok Cepu project where the line pipes will be installed to support production of 20,000 oil barell/day. Aside this project, we are also experienced in producing spiral line pipe for Total E&P Project. Gas Line Pipe Coated pipe for Gas Distribution Pipe line Bojonegara-Serpong Project, PT PGN (Persero), Tbk PT KHI Pipe Industries supplied 73,020 m (13,651 Ton) coated pipe for Bojonegara-Serpong Gas Distribution Pipe line Project for PT PGN (Persero),Tbk with specification DSAW Spiral Pipe, API 5L X-65, size 24 OD x 0.500 m (12.7 mm) WT x DRL. This line pipe required 3-layer Polyethylene (3-LPE) External Coating and Internal Epoxy Coating. The pipes will be used for Gas Distribution which overlay between Bojonegara and Serpong. The final coated pipes are kept in PT KHI s temporary stock pile with 38,000 sqm open storage area since the project will be started on 2010. Construction Pipe Wisma Dharmala Building, Sudirman, Jakarta KHI pipes are applicable for high rise building application. For example construction of Wisma Dharmala Building Sudirman, Jakarta used spiral welded pipes which can stand more over 26 years (the pipes were installed outside of building since 1983). We also used construction pipe used for our own office. The building was designed to counter earthquake wherein the pipes were installed inside and outside of the building construction. Brosur CP 25 Nov-09 ok.indd 2 11/25/2009 6:53:57 PM
We are a partner to support resistance line piping, constructions and infrastructure projects for your total solution HEAD OFFICE : Krakatau Steel Building 7th Floor Jl. Jend. Gatot Subroto Kav. 54 Jakarta 12950, Indonesia Phone. (62-21) 5212761 Fax. (62-21) 5204002 Email : khipipe@khi.co.id FACTORY : Krakatau Industrial Estate Jl. Amerika I Cilegon Banten 42435 Phone. (62-254) 392438, 391020 Fax. (62-254) 392083 Email : khipipe-clg@khi.co.id World Class Steel Pipe Manufacturer and Corrosion Protection Applicator KRAKATAU STEEL GROUP Brosur CP 25 Nov-09 ok.indd 3 11/25/2009 6:54:15 PM
We produce high quality ERW / Resistance Steel pipes for Oil and Gas, Water Pipe Installation, Infrastructure and construction Projects, to be market leader and fulfill the needs for infrastructure growth. As integrated pipe mill, We also provide coating application to protect your product againts the corrosion. PRODUCT SPECIFICATION Product : Spiral Steel Pipe/SAW, Longitudinal Steel Pipe/ HFRW/ERW, Coating Application. Max. Length : 12.4 m for line pipe and water pipe 65 m for pile pipe. Pipe Specifications : ASTM BS AWWA JIS API 5L DIN AS CAN/CSA A. Spiral Steel Pipe Capacity & Capability : + 150,000 tons Oil / Gas Line pipe Capacity : + 100,000 tons Structural / Pilling Capacity : ± 120,000 tons Water Pipe Capacity : ± 100,000 tons Diameter : 12 80 Wall Thickness : 3.2 mm 25 mm : Up to SMYS 80,000 Psi B. High Frequency Resistance WeldED (HFRW)/ ERW Capacity & Capability : 70.000 Ton Range Of Diameter : 4 up to 12 Range Of Wall Thickness : 3.2 mm up to 12.7 mm : Up to 70,000 Psi We are a leading steel pipe manufacturer in Indonesia, established since 1973, with long experience supporting Oil and Gas Piping, Construction and Infrastructure project. Through years of service, KHI played main role providing spiral welded steel, ERW pipe and coating application in one stop service solution for many of oil and gas operators and fabricators such as Exxon mobil, Total Fina Elf, Pertamina, BP, PT PGN (Persero) Tbk, Chevron Pacific Indonesia (CPI), VICO, Medco E&P, Mc Connell Dowell, Performance Sdn, Bhd, etc. Our commitment toward high quality products and implementation of quality management system has been proven and certified by API 5 L, ASTM A252-98, SNI and ISO 9001-2000 certification. Beyond these certifications, our products qualities are also accepted by our customer especially oil and gas, EPC companies which has already known by their high quality standard requirements. Petroleum Line Pipe C. Coating Application Gas Line Pipe Water Distribution Line Pipe Internal Coating Pile Pipe Contruction Pipe a. Internal Epoxy Coating Capacity : 800,000 SQM/year b. Internal Cement Lining Capacity : 800,000 SQM/year External Coating a. External Painting Epoxy. Capacity : 800,000 SQM/year b. Coal Tar Enamel Coating. Capacity : 800,000 SQM/year c. Fusion Bonded Epoxy. Capacity : 800,000 SQM/year d. 3 Layer Polyethylene (3 LPE). Capacity : 800,000 SQM/year e. 3 Layer Polypropylene (3 LPP). Capacity : 800,000 SQM/Year f. Concrete Weight Coating. Capacity : 200,000 SQM/Year Construction Pipe Petroleum Pipe Line for Chevron Pasific Indonesia Field Pertagas Gas Pipeline installation in Bekasi ERW Water Pipe Project VICO Bridge Construction SMESCO Building, Gatot Subroto Jakarta Base Transceiver Station (BTS) Project PT. KHI has completed blanket order of Chevron Pacific Indonesia 2008 and 2009 by supplying ERW line pipe with specification Dia. 8 x 8,18mm & 12.75 x 9.53mm, Spec API 5 L Gr. B for gas (or Oil distribution). KHI line pipes have small tolerance deviation on each pipes where in this case make the installation process easier. PT. KHI is appointed to supply ERW Line Pipe Dia. 8 x 6.35 mm, API 5 L X-52 for PERTAGAS Pipe Line with total project 1199 Ton which will be finished by the end of 2009. The line pipe will be installed in Ruas Pondok Tengah-Tegal Gede, Cikarang Bekasi. Another gas pipeline project supplied by KHI was for Chevron Pasific Indonesia,: Riau. The line pipe was used for steam distribution purpose. We are a partner of PT. PDAM, National Water Supply Company, in providing ERW pipe for water distribution. Pipe specification : Diameter 8, 10, 12, AWWA C200. We have been accomplished another water pipe project for PT. PDAM, National Water Supply Company of Karang Asem, Bali, North Sumatera, Aceh and Poso. VICO bridge connecting onshore site to other site. Pipe Specification :ERW pile pipe spec with varnish protector, ASTM A 252. The pipe have durability to weather condition, and have good protection for anti corrosion. SMESCO building, Jakarta is one of infrastructure project utilized ERW pipe with specification 4 x 3.5 mm, STK400. The Pipe were precision - engineered to support dome construction. PT KHI also had an experience to provide construction pipe used for its own office. This was designed to counter earth quake wherein the pipes were installed inside and outside of the building construction. PT. KHI supplied Pile Pipe for Telkomsel BTS Tower. Pipe Specification : ERW pipe, ASTM A252, Diameter 4,6,8,10,12. Aside Telkomsel, KHI also supplied ERW pipe for other telecommunication company such as Exelcomindo and Indosat. Brosur CP 25 Nov-09 ok.indd 4 11/25/2009 6:54:18 PM
We are a partner to support line piping, constructions and infrastructure projects for your total solution HEAD OFFICE : Krakatau Steel Building 7th Floor Jl. Jend. Gatot Subroto Kav. 54 Jakarta 12950, Indonesia Phone. (62-21) 5212761 Fax. (62-21) 5204002 Email : khipipe@khi.co.id FACTORY : Krakatau Industrial Estate Jl. Amerika I Cilegon Banten 42435 Phone. (62-254) 392438, 391020 Fax. (62-254) 392083 Email : khipipe-clg@khi.co.id COATING AND PROTECTION World Class Steel Pipe Manufacturer and Corrosion Protection Applicator KRAKATAU STEEL GROUP Brosur CP 25 Nov-09 ok.indd 5 11/25/2009 6:54:30 PM
We provide coating application service for oil and gas and infrastructure project to protect your product againts the corrosion. Our Coating capability : A. External Coating : - External Painting Epoxy. - Coal Tar Enamel Coating. - Fusion Bonded Epoxy. - 3 Layer Polyethylene (3 LPE). - 3 Layer Polypropylene (3 LPP). - Concrete Weight Coating. Petroleum Line Pipe Petroleum Line Pipe Gas Line Pipe C. Coating Application Gas Line Pipe Water Distribution LIne Pipe Fusion Bonded Epoxy (FBE) for Pertamina EMP Kangean project Fusion Bonded Epoxy with total coating coverage 1903S Sqm on Line Pipe supplied for Pertamina EMP Kangean in 2007. The protection has good flexibility and excellence resistance to cathodic disbondment. For more severe abrasive & temperature condition, Dual Layer FBE should be applied. Dual layer FBE is a dual powder abrasion resistant coating which is designed to provide excellent abrasion resistance to the pipes. B. Internal Coating : - Internal Epoxy Coating - Internal Cement Lining Concrete Weight Coating for Pertamina UPMS Medan KHI has the capability to process concrete weight coating. One of this coating project is Pertamina UPMS Medan project. The line pipe required 1.1 mm 3 LPE coating thickness before concrete Coating process and installed Anode inside the pipe as anticorrosion. The coated pipes will be installed on the seashore where these have to be sunk into the seabed to avoid the waves. 3 LPE external Coating for Gas Distribution Pipe line Bojonegara-Serpong Project, PT PGN (Persero), Tbk PT KHI Pipe Industries supplied 73,020 m (13,651 Ton) coated pipe for Bojonegara-Serpong Gas Distribution Pipe line Project, PT PGN (Persero),Tbk. This line pipe required 3-layer Polyethylene (3-LPE) External Coating. 3LPP is similar with 3LPE coating system, the different is instead using Polyethylene as outer layer. 3LPP is using Polypropylene tape. Inner layer provide corrosion protection and flexibility while outer layer of Polyethylene provide impact and abrasion protection. Between inner and outer layer are tape. 3LPP is provide improved impact and abrasion resistance than 3LPE and is suitable with operation temperature more then 11041 C. PRODUCT SPECIFICATION Product : Spiral Steel Pipe/SAW, Longitudinal Steel Pipe/ HFRW/ERW, Coating Application. Max. Length : 12.4 m for line pipe and water pipe 65 m for pile pipe. Pipe Specifications : ASTM BS AWWA JIS API 5L DIN AS CAN/CSA A. Spiral Steel Pipe Capacity & Capability : + 150,000 tons Oil / Gas Line pipe Capacity : + 100,000 tons Structural / Pilling Capacity : ± 120,000 tons Water Pipe Capacity : ± 100,000 tons Diameter : 12 80 Wall Thickness : 3.2 mm 25 mm : Up to SMYS 80,000 Psi B. High Frequency Resistance WeldED (HFRW)/ ERW Capacity & Capability : 70.000 Ton Range Of Diameter : 4 up to 12 Range Of Wall Thickness : 3.2 mm up to 12.7 mm : Up to 70,000 Psi Internal Coating a. Internal Epoxy Coating Capacity : 800,000 SQM/year b. Internal Cement Lining Capacity : 800,000 SQM/year External Coating a. External Painting Epoxy. Capacity : 800,000 SQM/year b. Coal Tar Enamel Coating. Capacity : 800,000 SQM/year c. Fusion Bonded Epoxy. Capacity : 800,000 SQM/year d. 3 Layer Polyethylene (3 LPE). Capacity : 800,000 SQM/year e. 3 Layer Polypropylene (3 LPP). Capacity : 800,000 SQM/Year f. Concrete Weight Coating. Capacity : 200,000 SQM/Year We are a leading steel pipe manufacturer in Indonesia, established since 1973, with long experience supporting Oil and Gas Piping, Construction and Infrastructure project. Through years of service, KHI played main role providing spiral welded steel, ERW pipe and coating application in one stop service solution for many of oil and gas operators and fabricators such as Exxon mobil, Total Fina Elf, Pertamina, BP, PT PGN (Persero) Tbk, Chevron Pacific Indonesia (CPI), VICO, Medco E&P, Mc Connell Dowell, Performance Sdn, Bhd, etc. For external and internal coating process, KHI is equipped with shot blasting machine conforms to ISO 8501-1 and SSPC standards to assure the quality of product. The qualities of pipe coating are inspected using high voltage Holiday detected equipment. Our coating protection meets the following International standards : External Coating CAN/CSA-Z245.20/2245.21 - External fusion bonded epoxy coating for steel pipe/external Polyethylene coating for pipe. SSPC-SP10 - Surface Preparation Standards for painting steel surface SIS Standard 05-59-00-1988 - Swedish Standard Institute for Blast Cleaning Internal Epoxy coating for Bojonegara-Serpong Gas Distribution Pipe line Project, PT PGN (Persero), Tbk Aside 3 LPE Coating, Bojonegara- Serpong Gas Distribution pipe line also required internal epoxy coating application. KHI processed the coating application using special epoxy coating material which has high quality and good reability. This application used two-parts of liquid epoxy paint system applied in a single coat as anticorrosion protection for steel pipes and able to protect the pipe in long term condition. ISO 8501-1-1988 - International Organization for standard Blast Cleaning ASTM D4417 - Field Measurement of Surface Profile of blast Cleaned Pipe ANN-VA & British Standard ISO 21809-2 Internal Coating API RP 5L2 - Recommended practice for internal Coating at pipeline for Non Corrosive Gas Transmission ASTM A-569 - Adhesion Test NACE-TMO3-84 - Holiday Detection of Internal Tubular Coating Internal Cement Lining for Water Pipe of PDAM Karang Pilang PT KHI supplied water pipe Dia. 36, 40, 44 Spec AWWA C200 for PT PDAM - National Water Supply Company, Karang Pilang,Surabaya. The pipe required external coating 3 LPE with 2mm thickness and Cement Lining for internal coating which will be applied for transmission. Cement linings prevent ruberculation by creating a high ph at the pipe wall, and ultimately by providing a physical barrier to the water. Cement linings are also smooth, which results in a high flow coefficient. SSPC-SP10/NACE No. 2 - Joint Surface Preparation Standard. Steel Structures Painting Council/National Association Engineer : Near White Blast Cleaning AWWA & British Standard SSPC-PA-2 - Measuring Dry Film Thickness SSPC-SP I - Steel Structural Painting Council-Surface Preparation Specification No. 1 : Solvent Cleaning Pile Pipe for International Infrastructure External Painting Epoxy for Freemantle, Australia Project Pile pipe for Freemantle Australia project used external painting epoxy with requirement of 700 um Hempadur 4554. This application uses twoparts liquid epoxy paint system applied in a single coat and able to protect the pipe in long term condition. Brosur CP 25 Nov-09 ok.indd 6 11/25/2009 6:54:31 PM