Improved Solutions for the World of Corrugated tesa Solutions for the Corrugated Board Production Process APPLICATION FOLDER
tesa always a Fitting Solution for the Corrugated Board Production Process WET END As a leading global supplier of adhesive tape, tesa solely offers a product assortment for the whole corrugated board production process. Our solutions for every step within the process chain will optimise your daily business. Make a profit out of our experience and quality of products which will be used for the pre-print process, the corrugating process (wet and dry end), and for the post-print process. 4 Plate Mounting: tesa 5202x, 5212x, 5222x D/s PE-foam tapes with secure adhesion to printing plates and cylinders offer different foam densities with constant thickness parameters for high quality prints and reduced set-up times. 1 2 3 6 1 2 3 6 PRE-PRINTING PROCESS Edge Sealing: tesa 4104 High adhesion s/s filmic tape to secure printing plate edges features excellent conformability and easy removal without residue. Splicing: tesa 4432 Excellent butt splicing tape with stabilised paper backing for all paper grades withstands highest tension during splicing process. Splice Flagging: tesa 4204 S/s tape, the best solution for splice indication, preferably used in red colour for easy identification. Core Starting: tesa 50607 D/s non-woven tape with proven adhesion properties to ensure secure paper web fixing to the core in rewinding process. End Tabbing: tesa 4329 Strong s/s creped paper tape for secure closing of paper rolls that is suitable for different paper grades and demanding surfaces. Web Controlling: tesa 4863 Supports optimised printing processes as a silicone coated grip tape by eliminating web slipping and wrinkling, and reduces ink transfer to guidance rollers. CORRUGATING PROCESS 1 Splicing: tesa 50607 Excellent tack and high heat-shear resistance guaranteeing secure overlapped splicing in high speed corrugating processes; performs as a d/s non-woven tape on all grades of boards. 2 Splice Indicating: tesa 4328 A black s/s paper tape for optical sensor detection offers splice sorting in an easy and efficient manner. 3 Splicing and Indicating: tesa 50612 High adhesion d/s aluminium tape to guarantee secure overlapped splices in high speed corrugating processes; simultaneously fulfilling inductive detection requirements for reliable splice sorting-out.
DRY END 7 9 8 10 5 4 Hole Patching: tesa 51447 Thin, uncoated paperbased s/s tape to patch holes in Kraft liner material before lamination process; features high heat-shear resistance and good absorption of starch. 5 End Tabbing: tesa 4329 Strong s/s creped paper tape for secure closing of paper rolls, suitable for different paper grades and demanding surfaces. 6 Web Braking / Controlling: tesa 4863 Silicone coated grip tape for coverage of braking bars in splicing units to reduce speed of expiring web before splicing process; also for covering guidance rollers to avoid board slipping during production. 7 Closing: tesa 61970 PV 1 Secure closure of boxes thanks to an excellent combination of high initial tack and adhesion level. D/s filmic tape supports continuous corrugating process with reliable tape lamination and tear resistant liner (tesa 6965 PV 0). 8 Opening: tesa 4236 PV 3 Easy opening with s/s filmic-tape; offering outstanding tack on variety of corrugated and solid board surfaces for continuous production process and reliable lamination. 9 Combitape: tesa 6190 / 6191 Reliable and secure closure combined with easy and secure opening due to d/s filmic tape supplied with overlapping liner (finger-lift) and integrated tear-tape.
Plate Manufacturing 10 Board Reinforcing: tesa 4579 S/s filmic tape with cross-directional glass filaments to reinforce reliably corrugated or solid board against bursting out; secure in-line lamination during corrugation process onto inner board liner. tesa 6098 A complete semi-automatic lamination unit with programmable cutting device that supports application of s/s and d/s tapes onto sheets of corrugated board with increased flexibility in design. PLATE MANUFACTURING AND MOUNTING PROCESS FOR POST-PRINT 11 12 Mylar Sheet Preparation and Mounting 11 Negative Film Splicing: tesa 4156 Highly, light and age resistant s/s tape specially developed for film and negative splicing with perfect edge definition. 12 Liquid Damming: tesa 476 s Cross-linked polyester urethane foam with excellent dimensional compression strength and resistance to chemicals such as plate polymers; laminated with aggressive adhesive for high bonding strength and process reliability. 13 Mylar Saddle Attachment Strip Fixing: tesa 60933 PV 3 Very thin d/s tissue tape with high adhesion properties for easy application and secure bonding of Mylar saddle attachment strip ( fishbone ) to Mylar sheet. 14 Mylar Saddle Reinforcement: tesa 4579 S/s filmic tape with crossdirectional glass filaments to reinforce 15 the Mylar saddle for long lasting applications. 13 15 Plate Mounting: 14 tesa 52330 Flexible d/s fabric backing material with high bonding strength for secure adhesion to plate and Mylar sheet. Features a creped paper liner for easy handling without tape curling and prevention of air bubble formation during mounting. 16 Edge Sealing: tesa 4104 S/s filmic tape with high adhesion to secure printing plate edges that features good conformability and easy removal without residue. 17 Foam Fixing: tesa 52330 Excellent adhesion of d/s fabric tape for reliable cushion foam fixing around cylinder for high quality resolutions without leaving residue. 19 18 16 18 Mylar Mounting: tesa 4934 Secure mounting of Mylar sheet onto cylinder with d/s high adhesion fabric tape specifically designed for rough and irregular surfaces. 19 Mylar Fixing: 17 tesa 4308 High initial and lasting tack of s/s masking tape that guarantees secure fixing of Mylar sheet edges during printing process combined with residue-free removal. Cutting Die Manufacturing Foam / Rubber Fixing: tesa 4772 D/s tape for fixing various types of rubber / foam onto cutting die-forms avoids messy processes; best results delivered using thin, high adhesion tape for consistent and reliable bonding characteristics.
Pre-Printing Process Application Product Colour Thickness Backing Adhesive Liner Plate Mounting Edge Sealing Splicing Splice Flagging Core Starting End Tabbing Web Controlling tesa 52020, 52120, 52220 tesa 52021, 52121, 52221 tesa 52022, 52122, 52222 tesa 4104 tesa 4432 tesa 4204 tesa 50607 tesa 4329 tesa 4863 various (translucent) various (translucent) beige grey 560 µm 560 µm 560 µm 67 µm 330 µm 52 µm 120 µm 130 µm 620 µm hard medium soft Closed cell PEfoam with film reinforcement Flatback paper Non-woven Paper Silicone rubber coated rayon fabric - pimpled Waterborne acrylic Cross linked rubber Structured PP film PP film Corrugating Process Application Product Colour Thickness Backing Adhesive Liner WET END Splicing Splice Indicating Splicing and Indicating Hole Patching Endtabbing Web Controlling / Braking tesa 50607 tesa 4328 tesa 50612 tesa 51447 tesa 4329 tesa 4863 (translucent) black metallic blue beige grey 120 µm 175 µm 50 µm 102 µm 130 µm 620 µm Non-woven Paper Aluminium Flat-back paper, easily repulpable Paper Silicone rubber coated rayon fabric - pimpled Waterborne acrylic Waterborne acrylic Modified water soluble acrylic Cross linked rubber Repulpable glassine paper PP film DRY END Closing Opening Combitape Reinforcing tesa 61970 PV 1 tesa 6965 PV 0 tesa 4236 PV 3 tesa 6190/6191 tesa 4579 red 220 µm 205 µm 85 µm 205 µm 145 µm PP PET Tensilized Polypropylene PET PP & glass filament reinforcement Tackified acrylic MOPP film MOPP film Plate Manufacturing and Mounting Application Product Colour Thickness Backing Adhesive Liner Negative Film Splicing Liquid Damming Mylar Saddle Attachment Strip Fixing Mylar Saddle Reinforcing Plate Mounting Edge Sealing Foam Fixing tesa 4156 tesa 476 s tesa 60933 PV 3 tesa 4579 tesa 52330 tesa 64602 tesa 4104 tesa 52330 litho red black, various 60 µm from 3000 µm to 12000 µm 80 µm 145 µm 380 µm 90 µm 67 µm 380 µm Cellophane Polyurethane ester open-cell foam Tissue PP & glass filament reinforcement Fabric Fabric Acrylic Creped glassine paper Creped Creped glassine paper Mylar Mounting tesa 4934 220 µm Fabric Flat paper Mylar Fixing Foam / Rubber Fixing tesa 4308 tesa 4772 blue black 170 µm 4000 µm Flat creped paper Cellular rubber
tesa Solutions for Corrugated Board Production at a Glance Detailed Information For more detailed information for further Corrugated Board applications, please refer to the following information or contact your tesa local sales representative. Product Folder Solutions for Corrugated Board Splicing tesa Splicing Tapes 50607 & 50612 Application Folder Sealing High Value Packages tesa Solutions for Box Closure Application Folder tesa Reinforcement Tapes for Cardboard Packagings Product Sheet Easy Opening with tesa Tear-Tapes Product Information tesa 6098 Lamination Station Product Folder tesa Non-Stick Super Grip Solutions Assortment Folder Platemounting Tapes for the Printing of Flexible Packaging tesa products prove their impressive quality day in, day out in demanding conditions and are regularly subjected to strict controls. All information and recommendations are provided to the best of our knowledge on the basis of our practical experience. Nevertheless tesa AG can make no warranties, express or implied, including, but not limited to any implied warranty of merchantability or fitness for a particular purpose. Therefore, the user is responsible for determining whether the tesa product is fit for a particular purpose and suitable for the user s method of application. If you are in any doubt, our technical staff will be glad to support you. ASIA PACIFIC AUSTRALIA CHINA tesa tape Asia Pacific tesa tape Australia Pty Ltd tesa tape (Shanghai) Co Ltd 164 Gul Circle, Singapore 629621 Tel: (65) 6861 2026 Fax: (65) 6863 8140 Email: Marketing.Singapore@tesa.com Unit 5, 1 Foundation Place, Prospect, NSW 2148, Sydney, Australia Tel: (61) 2 9849 3929 Fax: (61) 2 9849 3928 Email: Sales.Australia@tesa.com Building 3, No 1388, Kang Qiao East Road, Kang Qiao Industrial Zone, Pudong, Shanghai 201319, PRC Tel: (86) 21 6818 3110 Fax: (86) 21 6818 3120 Email: Sales&Mkting.China@tesa.com Beijing Guangzhou Wuhan Xiamen HONG KONG INDIA JAPAN tesa tape (Hong Kong) Ltd tesa tapes (India) Pvt Ltd tesa tape K.K. Suite 712, Tower 2, The Gateway, 25 Canton Road, Tsim Sha Tsui, Kowloon, Hong Kong Tel: (852) 2 583 9980 Fax: (852) 2 598 9244 Email: Sales&Mkting.Hongkong@tesa.com B-703, 7th Floor, Hermes Atrium, Plot No 57, Sector 11, CBD Belapur, Navi Mumbai 400614, Maharashtra, India Tel: (91) 22 2756 4139 Fax: (91) 22 2756 4138 / 4997 Email: Marketing.India@tesa.com No 15, Arai Building, 6-19-20 Jingumae, Shibuya-ku, Tokyo 150-0001, Japan Tel: (81) 3 5778 6241 Fax: (81) 3 5778 6250 Email: Sales.Tokyo@tesa.com KOREA MALAYSIA NEW ZEALAND tesa tape Korea Ltd tesa tape (M) Sdn Bhd tesa tape New Zealand Ltd Room 1805, City Air Tower, 159-9, Samseong-dong, Gangnam-gu, Seoul 135-973, Korea Tel: (82) 2 569 8451 Fax: (82) 2 569 8455 Email: Sales.Korea@tesa.com No 2-1 (1st Floor), Jalan Impian Perdana 1, Saujana Impian, 43000 Kajang, Selangor Darul Ehsan, West Malaysia Tel: (60) 3 8769 2626 Fax: (60) 3 8736 7907 Email: Sales.Malaysia@tesa.com 1/D 30 Vestey Road, Mt Wellington, Auckland, New Zealand Tel: (64) 9 526 1444 Fax: (64) 9 526 4333 Email: Sales.NZ@tesa.com SINGAPORE (SEA) TAIWAN THAILAND tesa tape Asia Pacific Pte Ltd tesa tape (Hong Kong) Ltd tesa tape (Thailand) Ltd 164 Gul Circle, Singapore 629621 Tel: (65) 6861 2026 Fax: (65) 6861 4790 Email: Sales.Singapore@tesa.com Indonesia Philippines Vietnam Branch Office Taiwan, 17 F-1, 33 Min Sheng Road, Sec 1, Pan Chiao City, Taipei Hsien, Taiwan Tel: (886) 2 2957 9662 Fax: (886) 2 2957 9433 Email: Sales&Mkting.Taiwan@tesa.com 46/80, 17th Floor, Nation Tower, Moo 10, Bangna-Trad Road, Bangna, Bangkok 10260, Thailand Tel: (66) 2751 4025 to 4029 Fax: (66) 2751 4030 Email: Sales.Thailand@tesa.com ttap-7-1 www.tesa.com