Product overview Carl Cloos Schweißtechnik GmbH Industriestraße D-35708 Haiger Telefon +49 (0)2773 85-0 Telefax +49 (0)2773 85-275 E-Mail info@cloos.de www.qineo.de
CLOOS: Your brand for innovative welding technology! Providing added value for our customers! This is the motivational force behind our 700 employees. We are constantly raising our bar by pushing ourselves to provide innovative welding processes and solutions that will contribute to the long-term commercial success of your company. Our process competence is at the forefront in welding and cutting of various ferrous and non-ferrous metals. We offer our customers individual solutions which are optimized and adapted specifically to your product and production requirements. CLOOS develops, manufactures and delivers innovative solutions to more than 40 countries worldwide. With our, the new generation of welding machines for manual and automated applications, and QIROX, the system for automated welding and cutting, our product range covers the entire spectrum of arc welding technology. Our product portfolio includes intelligent software, sensor and safety technology solutions all of which are customised to meet your specific needs and requirements! Leadership and competence equals process automation and welding at its best. CLOOS provides full service solutions all from a single source! Benefits of choosing CLOOS Unique and customised process and product solutions: Delivering you more commercial success! High level of industrial and engineering competence: We know what matters to you! Professional advice and a high level of global service quality: From start to finish, we are with you all the way! Superior quality and technological know-how: Made in Germany can be relied on We offer optimised solutions with maximum efficiency and a high degree of welding and cutting products that are customised to your application: And we have been doing this for over 90 years! Cloos Weld your way. Whatever your needs are, we Weld your way. The new generation of welding power sources for manual and automated applications. are the high-quality welding power sources by CLOOS which have been developed specifically for commercial and industrial welding purposes. They meet every demand of manual and automated welding. Moreover the modular system allows individual solutions which can be adapted to your specific production requirements and objectives. From capacity class to special equipment, each is customised and supplemented by a comprehensive accessories program and matching services. With highest availability, shortest delivery times and best quality welding power sources offer you considerable economical advantages.
BASIC 180-300 The cost-efficient access to the professional league 180 Ampere 200 Ampere 40% ED The advantages of BASIC summarised: Absolutely reliable Due to the robust modular construction and proven welding characteristics 250 Ampere 300 Ampere 40% ED Universally applicable Five capacity classes for all manual welding requirements Highest quality Optimal ignition and welding characteristics Easy to operate Synergy control as standard Compact housing versions - Compact design with integrated wire drive unit BASIC 180 C BASIC 300 C Recommended application very thin thin thin to medium medium to thick Material Steel High-strength steel Aluminium CrNi Coated plates
Technical Data BASIC 180 C BASIC 200 C BASIC 250 C BASIC 300 C Weld current 30 A - 190 A 30-215A 30-250 A 30-300 A Weld current at 40 % duty cycle 165 A 200 A 250 A 300 A Weld current at 100 % duty cycle 105 A 125 A 160 A 190 A Mains voltage 16,5-32,5 V 17-38 V 17-38 V 17-38 V Special voltages 230-400 V 230-400 V 230-400 V 230-400 V Switch steps On demand Connection cable 4 x 2,5 mm 2 4 x 2,5 mm 2 4 x 2,5 mm 2 4 x 4 mm 2 Mains protection 10 A - 230 V 20 A - 230 V 20 A - 230 V 25 A - 230 V 6 A - 400 V 16 A - 400 V 16 A - 400 V 20 A - 400 V Type of protection IP22 IP22 IP22 IP22 Insulation class H H H H Type of cooling Air Air Air Air Dimensions L/W/H (without wire drive unit) Weight (without wire drive unit) 770 x 460 x 660 mm 830 x 500 x 740 mm 830 x 500 x 740 mm 880 x 500 x 740 mm 52,6 kg 60 kg 65 kg 92 kg www.qineo.de Detailed information about BASIC can be found at the brochure BASIC. Download under: Carl Cloos Schweißtechnik GmbH Industriestraße D-35708 Haiger Telefon +49 (0)2773 85-0 Telefax +49 (0)2773 85-275 E-Mail info@cloos.de QINEO15/08/10 Subject to technical alterations
BASIC 350-450 The cost-efficient access to the professional league The advantages of BASIC summarised: Absolutely reliable Due to the robust modular construction and proven welding characteristics Universally applicable Five capacity classes for all manual welding requirements Highest quality Optimal ignition and welding characteristics Easy to operate Synergy control as standard 350 Ampere 450 Ampere 60% ED Two housing versions - Compact design with integrated wire drive unit - Separate wire drive housing for larger working areas BASIC 350 BASIC 450 W WIRE DRIVE Recommended application very thin thin thin to medium medium to thick Material Steel High-strength steel Aluminium CrNi Coated plates
Technical Data BASIC 350 C BASIC 350 BASIC 350 W BASIC 450 W Weld current 30-400 A 30-400 A 30-400 A 30-500 A Weld current at 40 % duty cycle 350 A 350 A 350 A 450 A Weld current at 100 % duty cycle 270 A 270 A 270 A 350 A Mains voltage 18-45 V 18-45 V 18-45 V 16-48 V Special voltages 230-400 V 230-400 V 230-400 V 230-400 V Switch steps On demand Connection cable 4 x 6 mm 2 4 x 6 mm 2 4 x 6 mm 2 4 x 10 mm 2 Mains protection 40 A - 230 V 40 A - 230 V 40 A - 230 V 50 A - 230 V 25 A - 400 V 25 A - 400 V 25 A - 400 V 30 A - 400 V Type of protection IP23 IP23 IP23 IP23 Insulation class H H H H Type of cooling Air Air Water Water Dimensions L/W/H (without wire drive unit) Weight (without wire drive unit) 1000 x 550 x 820 mm 1000 x 550 x 820 mm 1000 x 550 x 820 mm 1000 x 550 x 820 mm 131 kg 81 kg 147 kg 178 kg www.qineo.de Detailed information about BASIC can be found at the brochure BASIC. Download under: Carl Cloos Schweißtechnik GmbH Industriestraße D-35708 Haiger Telefon +49 (0)2773 85-0 Telefax +49 (0)2773 85-275 E-Mail info@cloos.de QINEO15/08/10 Subject to technical alterations
STEP 250-300 Simple manual welding due to synergy control 250 300 Ampere Ampere 40% ED The advantages of STEP summarised: Absolutely reliable Due to the robust modular construction and proven welding characteristics Universally applicable Three capacity classes for all manual welding requirements Highest quality Optimal ignition and welding characteristics Easy to operate Intuitive operation Synergy control as standard Operating module Highest possible ergonomics Compact design - with integrated wire drive unit Configuration example STEP 300 Recommended application very thin thin thin to medium medium to thick Material Steel High-strength steel Aluminium CrNi Coated plates
Technical Data STEP 250 STEP 300 Weld current 40 A - 250 A 40 A - 300 A Weld current at 40 % duty cycle 250 A / 26,5 V 300 A / 29 V Weld current at 100 % duty cycle 155 A / 22 V 190 A / 23,5 V Open circuit voltage 18 V - 34 V 18 V - 37 V Mains voltage 400 V / 50 Hz / 3-phase 400 V / 50 Hz / 3-phase Special voltages on demand on demand Switch steps 12 12 Connection cable 4 x 2,5 mm2 4 x 2,5 mm2 Mains protection 16 A 25 A Type of protection IP 23 IP 23 Insulation class F F Type of cooling F F Dimensions L/W/H (without wire drive unit) 1011 x 517 x 703 mm 1011 x 517 x 703 mm Weight (without wire drive unit) 112 kg 129 kg Operating modes 2-cycle/4-cycle/external start STEP Macht das Handschweißen einfacher www.qineo.de Detailed information about STEP can be found at the brochure STEP. Download under: Carl Cloos Schweißtechnik GmbH Industriestraße D-35708 Haiger Telefon +49 (0)2773 85-0 Telefax +49 (0)2773 85-275 E-Mail info@cloos.de QINEO15/08/10 Subject to technical alterations
STEP 350-600 Simple manual welding due to synergy control 350 450 600 Ampere Ampere Ampere 60% ED The advantages of STEP summarised: Absolutely reliable Due to the robust modular construction and proven welding characteristics Universally applicable Three capacity classes for all manual welding requirements Highest quality Optimal ignition and welding characteristics Easy to operate Intuitive operation Synergy control as standard Operating from welding power source or wire drive unit as required Highest possible ergonomics Two housing versions - Compact design with integrated wire drive unit - Separate wire drive housing for larger working areas Configuration example STEP 600 WIRE DRIVE Recommended application very thin thin thin to medium medium to thick Material Steel High-strength steel Aluminium CrNi Coated plates
Technical Data STEP 350 STEP 450 STEP 600 Weld current 40 A - 350 A 40 A - 450 A 40 A - 600 A Weld current at 60 % duty cycle 350 A / 31,5 V 450 A / 36,5 V 600 A / 44 V Weld current at 100 % duty cycle 270 A / 27,5 V 350 A / 31,5 V 465 A / 37,5 V Open circuit voltage 16 V- 40 V 19 V - 46 V 17 V - 54 V Mains voltage 400 V / 50 Hz / 3-phase 400 V / 50 Hz / 3-phase 400 V / 50 Hz / 3-phase Special voltages on demand on demand on demand Switch steps 2 x 10 3 x 10 4 x 10 Connection cable 4 x 4 mm2 4 x 6 mm2 4 x 10 mm2 Mains protection 25 A 32 A 50 A Type of protection IP 23 IP 23 IP 23 Insulation class F F F Type of cooling F F F Dimensions L/W/H (without wire drive unit) 1226 x 630 x 741 mm 1226 x 630 x 741 mm 1226 x 630 x 741 mm Weight (without wire drive unit) 181 kg 194 kg 234 kg Dimensions L/W/H 1226 x 630 x 942 mm 1226 x 630 x 942 mm 1226 x 630 x 942 mm Compact machine 189 kg 226 kg 280 kg Weight compact machine ca. 552 mm ca. 552 mm ca. 552 mm Operating modes 2-cycle/4-cycle/external start Wire drive units WIRE DRIVE M WIRE DRIVE Wire drive speed max. 24 m / min max. 24 m / min Dimensions L/W/H 620 / 385 / 255 mm 674 / 260 / 450 mm Weight 21,1 kg 12,8 kg Wire diameter 0,8.. 2,0 mm 0,8.. 2,0 mm STEP Macht das Handschweißen einfacher www.qineo.de Detailed information about STEP can be found at the brochure STEP. Download under: Carl Cloos Schweißtechnik GmbH Industriestraße D-35708 Haiger Telefon +49 (0)2773 85-0 Telefax +49 (0)2773 85-275 E-Mail info@cloos.de QINEO15/08/10 Subject to technical alterations
TRONIC Quality through precision The advantages of TRONIC summarised: Sophisticated and precise Infinitely adjustable welding for manual and automated applications 350 450 600 Ampere Ampere Ampere 60% ED Highest quality Optimum ignition and welding characteristics Excellent results Synergy mode with intelligent singleknob operation for all common, gases and welding wire Practical and flexible Versatile application possibilities due to low weight Not influenced by mains voltage fluctuations Operating module ECO Operating module MASTER Operating module Configuration example TRONIC 450 mit QWD M Recommended application very thin thin thin to medium medium to thick PREMIUM Operating module Material Steel High-strength steel Aluminium CrNi Coated plates
Technical Data TRONIC 350 TRONIC 450 TRONIC 600 Weld current 40 A - 350 A 40 A - 450 A 40 A - 600 A Weld current at 60 % duty cycle 350 A / 31,5 V 450 A / 36,5V 600 A / 44 V Weld current at 100 % duty cycle 270 A / 27,5 V 310 A / 31,5 V 465 A / 37,5 V Open circuit voltage 100 V 100 V 100V Mains voltage 380V - 480 V / 50 Hz / 3-ph 380V - 480 V / 50 Hz / 3-ph 380V - 480 V / 50 Hz / 3-ph Special voltages on demand Connection cable 4 x 4 mm2 4 x 6 mm2 4 x 10 mm2 Mains protection 25 A 32 A 50 A Type of protection IP 23 IP 23 IP 23 Insulation class F F F Type of cooling F F F Dimensions L/W/H (without wire drive unit) 1011 x 517 x 703 mm 1011 x 517 x 703 mm 1011 x 517 x 942 mm Weight (without wire drive unit) 82 kg 88 kg 99 kg Dimensions L/W/H compact machine 1011 x 517 x 942 mm 1011 x 517 x 942 mm 1226 x 630 x 942 mm Weight compact machine 94 kg 100 kg 111 kg Operating modes 2-cycle, 4-cycle, super 4-cycle, spot welding/interval, external start (with operating modules MASTER and PREMIUM) Wire drive units WIRE DRIVE M WIRE DRIVE WIRE DRIVE AUTOMATION Wire drive speed max. 24 m / min max. 24 m / min max. 30 m / min Dimensions L/W/H 620 / 385 / 255 mm 674 / 260 / 450 mm 285 / 220 / 215 mm Weight 21,1 kg 12,8 kg 7,5 kg Wire diameter 0,8.. 2,0 mm 0,8.. 2,0 mm 0,8.. 2,0 mm TRONIC Stufenloses Schweißen für höchste Präzision www.qineo.de Detailed information about TRONIC can be found at the brochure TRONIC. Download under: Carl Cloos Schweißtechnik GmbH Industriestraße D-35708 Haiger Telefon +49 (0)2773 85-0 Telefax +49 (0)2773 85-275 E-Mail info@cloos.de QINEO15/08/10 Subject to technical alterations
PULSE More power for pulsed arc welding The advantages of PULSE summarised: High capacity and variety Three capacity classes with five different welding processes Precision through technology Two fine adjustments for the perfect arc 350 450 600 Ampere Ampere Ampere 60% ED Arc length Fine adjustment of the arc length Arc dynamic Fine adjustment of the arc dynamics Stable function Influences from outside circuits are compensated Top quality Optimum ignition and welding characteristics due to intelligent operating module Flexibility Operating from welding power source or wire drive unit as required Operating module ECO Operating module Configuration example PULSE 350 WIRE DRIVE BASIC M Recommended application very thin thin thin to medium medium to thick MASTER Operating module PREMIUN Operating module Material Steel High-strength steel Aluminium CrNi Coated plates
Technical Data PULSE 350 PULSE 450 PULSE 600 Weld current 40 A - 350 A 40 A - 450 A 40 A - 600 A Weld current at 60 % duty cycle 350 A / 31,5 V 450 A / 36,5 V 600 A / 44 V Weld current at 100 % duty cycle 270 A / 27,5 V 350 A / 31,5 V 465 A / 37,5 V Open circuit voltage 75 V 75 V 87 V Mains voltage 400 V / 50 Hz / 3-phase 400 V / 50 Hz / 3-phase 400 V / 50 Hz / 3-phase Special voltages optional optional optional Connection cable 4 x 4 mm 2 4 x 6 mm 2 4 x 10 mm 2 Mains protection 25 A 32 A 50 A Type of protection IP 23 IP 23 IP 23 Insulation class F F F Type of cooling F F F Dimensions L/W/H (without wire drive unit) 1226 x 630 x 741 mm 1226 x 630 x 741 mm 1226 x 630 x 741 mm Weight (without wire drive unit) 181 kg 194 kg 234 kg Dimensions L/W/H compact machine 1226 x 630 x 942 mm 1226 x 630 x 942 mm 1226 x 630 x 942 mm Weight compact machine 193 kg 206 kg 246 kg Maximum track width approx. 552 mm approx. 552 mm approx. 552 mm Operating modes 2-cycle. 4-cycle. super 4-cycle. spot welding/interval. external start (with operating modules MASTER and PREMIUM) Wire drive units WIRE DRIVE M WIRE DRIVE WIRE DRIVE AUTOMATION Wire drive speed max. 24 m / min max. 24 m / min max. 30 m / min Dimensions L/W/H 620 / 385 / 255 mm 674 / 260 / 450 mm 285 / 220 / 215 mm Weight 21,1 kg 12,8 kg 7,5 kg Wire diameter 0,8.. 2,0 mm 0,8.. 2,0 mm 0,8.. 2,0 mm PULSE Das vielseitige Schweißgerät für die Industrie www.qineo.de Detailed information about PULSE can be found at the brochure PULSE. Download under: Carl Cloos Schweißtechnik GmbH Industriestraße D-35708 Haiger Telefon +49 (0)2773 85-0 Telefax +49 (0)2773 85-275 E-Mail info@cloos.de QINEO15/08/10 Subject to technical alterations
CHAMP CW Quantum leap in high-tech welding The advantages of CHAMP in overview 350 450 600 Ampere Ampere Ampere 60% ED Utmost Flexibility Free adjustment of the characteristic curves and control parameters in a single parameter mode Excellent process quality High-tech for excellent welding results Cold Weld Low energy welding of thin low spatter operation and best gap bridging ability Simple and intuitive Clear control panel with extensive functions Low operating costs Energy saving standby mode Stable function Influences from outside circuits are compensated for Compatible Secure communication with welding robots via standardised field bus systems Configuration example CHAMP 600 CW Recommended application very thin thin thin to medium medium to thick Material Steel High-strength steel Aluminium CrNi Coated plates
Technical Data CHAMP 350 CHAMP 450 CHAMP 600 Weld current 20 A - 350 A 20 A - 450 A 20 A - 600 A Weld current at 60 % duty cycle 350 A / 31,5 V 450 A / 36,5 V 600 A / 44 V Weld current at 100 % duty cycle 270 A / 27,5 V 350 A / 31,5 V 500 A / 39 V Open-circuit voltage 75 V 75 V 88 V Mains voltage 400 V / 50 Hz / 3-phase 400 V / 50 Hz / 3-phase 400 V / 50 Hz / 3-phase Special voltages 380 V, 415 V, 440 V, 480 V, 500 V 380 V, 415 V, 440 V, 480 V, 500 V 380 V, 415 V, 440 V, 480 V, 500 V Connection cable 4 x 4 mm 2 4 x 6 mm 2 4 x 10 mm 2 Main protection 25 A 32 A 50 A Type of protection IP 23 IP 23 IP 23 Insulation class F F F Type of cooling F F F Dimensions L/B/H (without wire drive) 1226 x 630 x 741 mm 1226 x 630 x 741 mm 1226 x 630 x 741 mm Weight (without wire drive) 191 kg 204 kg 244 kg Dimensions L/B/H compact machine 1226 x 630 x 942 mm 1226 x 630 x 942 mm 1226 x 630 x 942 mm Weight compact machine 193 kg 206 kg 246 kg Maximum track width approx. 552 mm approx. 552 mm approx. 552 mm Wire drive units WIRE DRIVE AUTOMATION WIRE DRIVE AUTOMATION Wire drive speed max. 30 m / min max. 30 m / min Dimensions L/W/H 285 / 220 / 215 mm 285 / 220 / 215 mm Weight 7,5 kg 7,5 kg Wire diameter 0,8.. 2,0 mm 0,8.. 2,0 mm CHAMP Die neue Dimension der Schweißtechnik www.qineo.de Detailed information about CHAMP can be found at the brochure CHAMP. Download under: Carl Cloos Schweißtechnik GmbH Industriestraße D-35708 Haiger Telefon +49 (0)2773 85-0 Telefax +49 (0)2773 85-275 E-Mail info@cloos.de QINEO15/08/10 Subject to technical alterations
Prozesse Control Weld The uniform Control Weld arc is particularly advantageous when welding thin steel. This process can also be used for reliable repair welding and welding under pure Co 2. Advantages Uniform arc Low heat input Good gap bridging ability Vari Weld With the Vari Weld process the PULSE creates an extremely low spatter pulsed arc. Its special strengths are the welding of aluminium and MIG brazing. Advantages Optimum weld pool control Very low spatter drop transfer Completely stable arc conditions even under varying external influences Cold Weld Low heat input with high deposition rates gives the Cold Weld process a higher welding speed with excellent gap bridging ability. Advantages Very high weld speed and deposition rate Good gap bridging ability Perfect weld seams Lowest component distortion Speed Weld The Speed Weld process is most suitable for joining components of medium to thick wall thicknesses. Good penetration depths and perfect side wall joints are achieved even at high weld speeds. Advantages Good penetration depths at high weld speeds Perfect side wall joints High-quality weld seams Rapid Weld The Rapid Weld process provides advantages wherever high deposition rates and optimum penetration depths at high process speed are required. Advantages Fast wire feed for high process speeds Deep penetration with high deposition rates Penetration profile can be regulated
Market lead due to expertise CLOOS expertise in numerous welding processes can give you a decisive lead among your competitors. Use our proven know how in welding technology for the efficient processing of the most varied. CLOOS can provide the right welding power source for all welding processes and requirements. You will benefit from the best quality, reliability and flexibility. Overview Control Weld Vari Weld Cold Weld Speed Weld Rapid Weld Tandem Weld Laser Hybrid Weld Material Thickness 1* + 2* 1* + 2* + 3* 1* + 2* 3* + 4* 3* + 4* 3* + 4* 2* + 3* + 4* Steel High-strength steel Aluminium CrNi Coated plates Welding machine STEP TRONIC PULSE CHAMP AUTOMOTIVE Sector Manual Auto 1* very thin, 2* thin, 3* thin to medium, 4* medium to thick Das Schweißen Mehr Effizienz durch moderne Prozesse www.qineo.de Detailed information about Welding can be found at the brochure Welding. Download under: Carl Cloos Schweißtechnik GmbH Industriestraße D-35708 Haiger Telefon +49 (0)2773 85-0 Telefax +49 (0)2773 85-275 E-Mail info@cloos.de QINEO15/08/10 Subject to technical alterations
Service Active worldwide There are more than 40 sales and service centres in our worldwide CLOOS organisation, which are at your disposal for sales and service. In addition, our experienced service team in Haiger can be called at any time for any technical problems. In this way we can ensure effective help on site if breakdowns occur. Long service life guaranteed With maintenance and inspection at regular intervals the technical availability of a CLOOS system is nearly 100 %. But if faults do occur, we can minimise downtime by means of a quick repair. This is ensured by well-equipped spare parts stores and a computer-controlled logistic system.. Always at your service Our Service-Hotline is free of charge and in the case of emergencies is available for you even after office hours. We can offer a 24-hour service without additional costs. Even in the case of compact cells and compact system which have been in use for more than 20 years we have the expertise to answer all your questions. Service-Hotline +49 (0) 27 73/85-132 Additional information regarding QIROX the system for automatic welding and cutting can be obtained at www.qirox.de
Carl Cloos Schweißtechnik GmbH Industriestraße D-35708 Haiger, Germany Telefon +49 (0)2773 85-0 Telefax +49 (0)2773 85-275 E-Mail info@cloos.de www.qineo.de QINEO15/08/10 Subject to technical alterations