Surface Mount Sense Resistors

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Resistors Surface Mount Flexible leads for thermal expansion Open-air design reduces PCB heating Values down to 1milliohm Element TCR ±2ppm/ C Zero-ohm 65A jumper version RoHS compliant All parts are Pb-free and comply with EU Directive 211/65/EU (RoHS2) Electrical Data OARS1 OARS3 OARS-XP Power rating at 7 C ambient, or 14 C watts 2 3 5 terminal temperature Resistance range ohms R2 to R5 R2 to R15 R1 to R25 Resistance Tolerance % R2: 5, > R2: 1, 5 Standard Values 2, 3, 4, 5, 1, 15, 2, milliohms (Enquire for unlisted values) 22, 25, 3, 4, 5 2, 3, 4, 5, 1, 15 Inductance nh <1 Ambient temperature range C -55 to +16 1, 2, 2.5, 5, 7.5, 1, 2, 25 OARS-1Z Current rating at 25 C ambient amps 65 Max residual resistance milliohms.3 Ambient temperature range C -55 to +16 Comments Zero-ohm jumper Physical Data Dimensions (mm) and recommended solder pads Type L H T D W a nom. b nom. c nom. d nom. OARS1/3 > R3, OARS-1Z 3.5 OARS1/3 - R3 OARS1/3 - R2 OARS-XP * Dependent on ohmic value 11.18 11.56 1.7 to 12.* 4.83 3.51 2.36 ±.25 4.7 2.28 to 4.83 4.57* 3.18 3.56 6.35 4.7 4.45 9.37 3.7 7.24 9.58 3.18 3.23 c b d c a 7.11

Performance Data (AEC-Q2) OARS1/3 <R4 R4 to R15 >R15 OARS-XP <R2 R2 to R7 >R7 TCR (-55 to 125ºC) ppm/ºc 24 4 4 Thermal Shock R%.75.75.75 High Temp. Exposure (125ºC) R% 1.75.5 1 Temp. Cycling (-4 to 125ºC) R% 1 1.75 Operational Life R% 2 1 1 Biased Humidity R%.75.5.5 Mechanical Shock R% 1.5 1 1 Vibration R% 1 1 1 Terminal Strength Meets JIS-C-6429 Solvent Resistance Meets MIL-STD-2 Method 215 Solderability Meets J-STD-2 Method B % of Rated Power 12 8 6 4 2 Temperature Derating OARSZ 25 5 75 125 15 175 Ambient Temperature (Deg C) OARS1/3/XP Note: For OARS1/3/XP this relates to power rating, for OARSZ it relates to current rating. Note: For OARS-1Z the above derating graph may be applied to the square of the current rating. Energy (J) Pulse Energy Rating 12 8 6 4 2 1 1 Value (milliohm s) OARS1/3 OARS-XP Note: This graph relates to single pulses of short duration ( ms). Higher energy limits apply for longer pulses and overloads Temperature Rise (K) Hot Spot Temperature Rise 7.6mm x 7.6mm pads, 2 oz copper on FR4, still air 3 Value in milliohms 25 OARS1/3 / OARS-XP 2 5 / 25 3 / 15 15 1 / 5 5 / - 5 25% 5% 75% % Proportion of Rated Power Temperature Rise (K) 8 6 4 2 Joint Temperature Rise 7.6mm x 7.6mm pads, 2 oz copper on FR4, still air 25% 5% 75% % Proportion of Rated Power Value in milliohms OARS1/3 / OARS-XP 5 / - 1 / 5 3 / 15 5 / 25 Note: Temperature rise data are given here for typical mounting conditions. Actual figures depend on PCB copper weight, mounting pad size, track width and substrate type. Also, the open air format responds better to forced air cooling than chip format resistors. For values below 5 milliohms allowance should be made for heat generated in the copper tracks themselves. Application-specific guidance is available on request.

Thermal Performance Examples OARS1-R5 at 2W OARSXP-R25 at 5W These thermal images were taken under ambient conditions of still air at 25 C with the components mounted on horizontal standard test boards as defined below. JEDEC standard circuit board: 2 (5.8mm) square FR4 2 outer power planes, 2 ounce (7μ) Cu 1 (25.4mm) square exposed 2 inner signal planes, 1 ounce (35μ) Cu (continuous planes) In contrast to the flat chip format, the OARS format keeps the hot spot thermally distant from the solder j oints and reduces undesirable heat delivery into the PCB. Further thermal images for other ohmic values and power dissipations are available on request. Kelvin (4 Terminal) Mounting For high precision applications a Kelvin (4 Terminal) mounting method is recommended. An example to illustrate the design principle is shown. High current connections are made to the two pairs of larger pads, whilst the voltage sense connections are made to the two smaller central pads.

Construction Copper terminations are welded to resistance alloy strip which is then formed. Value adjustment is achieved by control of width, without the need for subsequent abrasion or notch trimming. Pb-free termination finish is 96% Sn / 4% Ag alloy. Flammability The resistor will not burn or emit incandescent particles under any condition of applied temperature or overload. Marking The parts are legend marked with Packaging Data ohmic value and tolerance code. Dimensions (mm) Type A B C D E F G OARS1/3, OARS-1Z 4.32±.8 11.7±.8 8±.1 OARS-XP-R1 11.94±.1 24±.3 11.5±.1 1.75±.1 4±.1 7.21±.1 12±.1 OARS-XP >R1 11.56±.1

Ordering Procedure This product has two valid part numbers: European (Welwyn) Part Numbers: OARS1-R1JI (OARS1, 1 milliohms ±5%, Pb-free) OARS-1Z (OARS-1Z, Pb-free) O A R S 1 - R 1 J I Type Value Tolerance Termination & Packing OARS1 3-5 characters F = ±1% I = Pb-free, Tape & Reel OARS3 See Electrical Data J = ±5% OARS1, OARS3 19/reel OARS-XP R = ohms OARS-XP 12/reel O A R S - 1 Z 1 1 Type OARS-1Z No value or tolerance applies. Termination is Pb-free. Packing is Tape & Reel, 19/reel. USA (IRC) Part Numbers: OARS1R1JLF (OARS1, 1 milliohms ±5%, Pb-free) OARS-1ZLF (OARS-1Z, Pb-free) O A R S 1 R 1 J L F Type Value Tolerance Termination & Packing OARS1 4/5 characters F = ±1% LF = Pb-free OARS3 See Electrical Data J = ±5% OARS1, OARS3 19/reel OARS-XP R = ohms OARS-XP 12/reel O A R S - 1 Z L F 1 2 1 2 Type Termination & Packing OARS-1Z No value or tolerance applies. LF= Pb-free, Tape & Reel, 19/reel.