Dental Furnaces Sintering furnaces for Zirkonia Chamber Furnaces for Dental Ceramic Compounds Furnaces for CAD / CAM - Systems Pre-heating Furnaces Muffle Furnaces Model Casting Accessories
Experts in Furnaces THERMCONCEPT develops, designs and manufactures furnaces and systems for a broad range of production and research applications and fields. Many in our workforce also have decades of experience in dental furnace engineering. The expertise we have amassed is deployed on a day-to-day basis in order to plan and realise your ideal furnace solution. Engineering Our highly-skilled development engineers and designers, hardware and software professionals, technicians and mechanics create cost-efficient and reliable furnace solutions. Direct contact with users enables us to design furnaces that are practical to use. Our aim is to deliver crucial technical and financial benefits. Fast and flexible Many applications can be achieved with our extensive range of standard furnaces. The advantages for you are proven, fully-developed models, excellent value for money and quick delivery times. Of course, we also supply customised furnaces specially designed to meet your specific application. In close consultation with you, we develop a furnace system which meets your challenging tasks both reliably and economically. Global Sales and Service Network THERMCONCEPT furnaces and systems are proven in daily use at satisfied customers in many countries worldwide. Our international distribution network ensures that our customers receive individual support, rapid responses and expert local service. THERMCONCEPT powerd by innovation Furnaces and industrial heat treatment systems made by THERMCONCEPT are synonymous for - top quality - proven technology - practical and service-friendly design - customer-specific and application-based solutions - maximum thermal efficiency and value for money - eco-friendly materials - professional service. THERMCONCEPT is your partner for high-performance furnaces and systems for wide-ranging and challenging applications in production and research.
Contents Sintering furnaces 1400 C - 1800 C for Zirkonia Sintering furnaces 1500-1600 C 4 HTL 01/15 HTL 01/16 Sintering furnaces 1600-1750 - 1800 C 5 HTL 02/16 - HTL 20/16 HTL 02/17 - HTL 20/17 HTL 02/18 - HTL 20/18 Sintering furnaces 1400-1500 - 1600 C 6 KLC 05/14 - KLC 30/14 KLC 05/15 - KLC 30/15 KLC 05/16 - KLC 30/16 Chamber furnaces 1100 C - 1300 C for dental ceramic compounds Chamber furnaces 1100-1200 - 1300 C 7 KLS 05/11 - KLS 45/11 KLS 05/12 - KLS 45/12 KLS 05/13 - KLS 45/13 Muffle furnaces 1000 C - 1200 C for pre-heating Muffle furnaces 1100-1200 C 8 KL 03/11 - KL 15/11 KL 03/12 - KL 15/12 Compact muffle furnaces 1000-1100 C 9 KLS 03/10 KLS 02/11 Chamber furnace with ceramic muffle 1150 C 9 KLS 07/11/M Production furnaces for dental ceramics 900 C - 1800 C 10 Process control and documentation 11 Furnace accessories 11 The product range at a glance 12 3
Sintering furnaces for Zirkonia T max 1500 C and 1600 C High grade heating elements made of Molybdenum- Disilicide (MoSi 2) mounted in two sides High temperature uniformity Compact bench top furnace with user-friendly parallelguided door moving up-wards Double-walled housing with rear-ventilation to ensure low outer-casing temperatures Insulation made of high grade aluminium oxide fibre with low thermal mass for very fast heating and cooling Door collar made of strong fire bricks Low power rating Heating elements controlled by thyristors for very precise temperature control, wear-free and noiseless Exhaust pipe in the furnace ceiling 2 nd loading level for furnaces up to 1500 C Adjustable temperature limiter to protect furnace and charge acc. EN 60519-2 Control and documentation software Protective gas connection Manual or automatic gassing systems Fast heating cycles for typical Zirkonia processes Ideal for individual CAD/CAM-systems 2 nd loading level for furnaces up to 1500 C Technical Data Model T max [ C] Inner dimensions Volume [l] Outer dimensions Power [kw] Voltage [V] Weight [kg] HTL 01/15 1500 120 x 90 x 120 1 520 x 470 x 680 1,6 230 V 1/N 75 HTL 01/16 1600 120 x 90 x 120 1 520 x 470 x 680 1,6 230 V 1/N 75 4
Sintering furnaces for Zirkonia T max. 1600 C, 1750 C and 1800 C High grade heating elements made of Molybdenum- Disilicide (MoSi 2) mounted in two sides High temperature uniformity Compact bench top furnace with user-friendly parallelguided door moving up-wards Chamber volume from 2 to 20 litres Double-walled housing with rear-ventilation to ensure low outer-casing temperatures Insulation made of high grade aluminium oxide fibre with low thermal mass for very fast heating and cooling Low power rating Heating elements controlled by thyristors for very precise temperature control, wear-free and noiseless Exhaust pipe in the furnace ceiling Adjustable temperature limiter to protect furnace and charge acc. EN 60519-2 Control and documentation software Protective gas connection Manual or automatic gassing systems Fast heating cycles for typical Zirkonia processes Ideal for individual CAD/CAM-systems Technical Data Model T max [ C] Inner dimensions Volume [l] Outer dimensions Power [kw] Voltage [V] HTL 02/16 1600 110 x 120 x 150 2 740 x 440 x 630 1,5 230 V 1/N 76 HTL 04/16 1600 150 x 150 x 150 4 740 x 440 x 630 3 230 V 1/N 83 HTL 10/16 1600 200 x 250 x 200 10 790 x 540 x 680 4 400 V 2/N 97 HTL 16/16 1600 200 x 300 x 260 16 830 x 580 x 740 8 400V 3/N 160 HTL 20/16 1600 250 x 320 x 260 20 900 x 600 x 740 8 400V 3/N 190 Weight [kg] HTL 02/17 1750 110 x 120 x 150 2 740 x 440 x 630 1,5 230 V 1/N 76 HTL 04/17 1750 150 x 150 x 150 4 740 x 440 x 630 3 230 V 1/N 83 HTL 10/17 1750 200 x 250 x 200 10 790 x 540 x 680 4 400 V 2/N 97 HTL 16/17 1750 200 x 300 x 260 16 830 x 580 x 740 8 400V 3/N 160 HTL 20/17 1750 250 x 320 x 260 20 900 x 600 x 740 8 400V 3/N 190 HTL 02/18 1800 110 x 120 x 150 2 740 x 440 x 630 1,5 230 V 1/N 76 HTL 04/18 1800 150 x 150 x 150 4 740 x 440 x 630 3 230 V 1/N 83 HTL 10/18 1800 200 x 250 x 200 10 790 x 540 x 680 4 400 V 2/N 97 HTL 16/18 1800 200 x 300 x 260 16 830 x 580 x 740 8 400V 3/N 160 HTL 20/18 1800 250 x 320 x 260 20 900 x 600 x 740 8 400V 3/N 190 5
Sintering furnaces for Zirkonia T max. 1400 C, 1500 C and 1600 C Powerful SiC-rod heating elements mounted in two sides providing very fast heating cycles Excellent temperature uniformity inside the furnace chamber Double-walled housing with rear ventilation to ensure low outer-casing temperatures Compact bench top furnace with user-friendly parallel-guided door moving up-wards Insulation made of high grade aluminium oxide fibre with low thermal mass for very fast heating and cooling Door collar made of strong fire bricks Wear-resistant fire brick insulation in the furnace bottom Delivery includes ceramic bottom plate Heating elements controlled by solid-state-relays for very precise temperature control, wear-free and noiseless Exhaust pipe in the furnace ceiling Adjustable temperature limiter to protect furnace and charge acc. EN 60519-2 Control and documentation software Protective gas connection Manual or automatic gassing systems Fast heating cycles for typical Zirkonia processes Ideal for individual CAD/CAM-systems Technical Data Model T max [ C] Inner dimensions Volume [l] Outer dimensions Power [kw] Voltage [V] KLC 05/14 1400 150 x 250 x 140 6 540 x 580 x 650 3,0 230 V 1/N KLC 10/14 1400 200 x 250 x 180 9 560 x 670 x 720 4,0 400 V 2/N KLC 15/14 1400 220 x 310 x 220 15 600 x 750 x 770 9,0 400 V 3/N KLC 30/14 1400 280 x 480 x 280 33 600 x 750 x 770 12,0 400 V 3/N KLC 05/15 1500 150 x 250 x 140 6 560 x 670 x 720 3,5 400 V 3/N KLC 10/15 1500 200 x 250 x 180 9 560 x 670 x 720 5,2 400 V 3/N KLC 15/15 1500 220 x 300 x 220 15 600 x 750 x 770 9,0 400 V 3/N KLC 30/15 1500 280 x 440 x 280 30 600 x 750 x 770 12,0 400 V 3/N KLC 05/16 1600 150 x 240 x 140 6 550 x 580 x 650 4,9 400 V 3/N KLC 10/16 1600 210 x 240 x 180 9 560 x 670 x 720 5,8 400 V 3/N KLC 15/16 1600 220 x 310 x 210 15 600 x 750 x 770 10,0 400 V 3/N KLC 30/16 1600 250 x 460 x 260 28 600 x 750 x 770 12,5 400 V 3/N 6
Chamber Furnaces for Dental Ceramic Compounds T max. 1100 C, 1200 C and 1300 C High grade heating wire in both sides providing fast heating Very high temperature uniformity inside the furnace chamber Double-walled housing with rear-ventilation to ensure low outercasing temperatures Parallel-guided door moving up-wards with hot insulation surface to the rear, away from the operator Insulation made of high grade ceramic fibre with low thermal mass Door collar made of strong fire bricks Wear-resistant fire brick insulation in the furnace bottom Delivery includes ceramic bottom plate Heating elements on ceramic supporting tubes, mounted in front of the insulation for free heat radiation Heating elements controlled by solid-state-relays for very precise temperature control, wear-free and noiseless Exhaust pipe in the furnace rear (KLS 45/.. in the ceiling) Exhaust vent with fan Exhaust vent with fan and catalyser Quartz glass protection tubes covering heating wire Adjustable temperature limiter to protect furnace and charge acc. EN 60519-2 Control and documentation software Protective gas connection Manual or automatic gassing systems Technical Data Model T max [ C] Inner dimensions Volume [l] Outer dimensions Power [kw] Voltage [V] KLS 05/11 1100 210 x 200 x 150 6 550 x 580 x 650 2,0 230 V 1/N KLS 10/11 1100 200 x 250 x 200 10 560 x 670 x 720 3,0 230 V 1/N KLS 15/11 1100 220 x 300 x 230 15 560 x 670 x 720 3,6 * 400 V 2/N KLS 30/11 1100 280 x 380 x 280 30 590 x 700 x 790 4,0 400 V 2/N KLS 45/11 1100 300 x 500 x 300 45 660 x 720 x 770 6,0 400 V 3/N KLS 05/12 1200 180 x 200 x 140 5 550 x 580 x 650 2,0 230 V 1/N KLS 10/12 1200 200 x 250 x 200 10 560 x 670 x 720 3,6 * 400 V 2/N KLS 15/12 1200 220 x 300 x 230 15 560 x 670 x 720 3,6 * 400 V 2/N KLS 30/12 1200 280 x 350 x 280 27 590 x 700 x 790 4,5 400 V 3/N KLS 45/12 1200 300 x 500 x 300 45 660 x 720 x 770 6,0 400 V 3/N KLS 05/13 1300 200 x 250 x 140 7 550 x 580 x 650 2,5 230 V 1/N KLS 10/13 1300 200 x 250 x 180 9 560 x 670 x 720 3,6 * 400 V 2/N KLS 15/13 1300 230 x 300 x 230 16 560 x 670 x 720 3,6 * 400 V 2/N KLS 30/13 1300 270 x 350 x 270 26 590 x 700 x 790 6,0 400 V 3/N KLS 45/13 1300 300 x 500 x 300 45 660 x 720 x 770 6,0 400 V 3/N * Upon request without additional charges also available with 4,0 kw for 400 V connecting voltage 7
Muffle furnaces for pre-heating T max. 1100 C and 1200 C Universal muffle-furnaces e.g. for pre-heating of casting muffles Compact design for minimum space requirements Stainless steel casing, long service life, extremely resistant Resistant fibre module as inner chamber, high mechanical durability, short heating cycles, low power consumption Door collar made of strong fire bricks to protect insulation against mechanical damages High-quality heating elements, long service life Heating wire embedded in ceramic plates with good protection against damages, service-friendly and cost-effective Heating elements controlled by solid state relays for very precise temperature control, wear-free and noiseless Exhaust pipe in the rear wall Exhaust vent with fan Exhaust vent with fan and catalyser Adjustable temperature limiter to protect furnace and charge acc. EN 60519-2 Technical Data Model T max [ C] Inner dimensions Volume [l] Outer dimensions Power [kw] Voltage [V] Weight [kg] KL 03/11 1100 180 x 140 x 100 3 380 x 400 x 440 1,2 230 V 1/N 20 KL 05/11 1100 230 x 170 x 130 5 430 x 430 x 470 2,4 230 V 1/N 35 KL 09/11 1100 230 x 240 x 170 9 430 x 500 x 505 3,0 230 V 1/N 45 KL 15/11 1100 250 x 340 x 170 15 450 x 600 x 505 3,5 230 V 1/N 50 KL 03/12 1200 180 x 140 x 100 3 380 x 400 x 440 1,2 230 V 1/N 20 KL 05/12 1200 230 x 170 x 130 5 430 x 430 x 470 2,4 230 V 1/N 35 KL 09/12 1200 230 x 240 x 170 9 430 x 500 x 505 3,0 230 V 1/N 45 KL 15/12 1200 250 x 340 x 170 15 450 x 600 x 505 3,5 230 V 1/N 50 8
Compact muffle furnaces for pre-heating T max. 1000 C and 1100 C Compact muffle furnace with outstanding price-performance ratio User-friendly swing door Insulation completely made of high grade ceramic fibre with low thermal mass for fast heating cycles Heating elements wound around outside of ceramic muffle, heating from all sides Heating elements controlled by solid state relays for very precise temperature control, wear-free and noiseless Exhaust pipe in the rear wall Exhaust vent Adjustable temperature limiter to protect furnace and charge acc. EN 60519-2 KLS 03/10 Chamber furnaces with ceramic muffle T max 1150 C Chamber furnaces with integrated ceramic muffle, high mechanical and chemical resistance, especially recommended for applications with aggressive waste gases Double-walled housing with rear-ventilation to ensure low outer casing temperatures Parallel-guided door moving up-wards with hot insulation surface to the rear, away from operator, collar made of fire bricks to ensure high wear resistance Heating elements wound around outside the ceramic muffle, heating from four sides, high temperature uniformity inside the chamber Heating elements controlled by solid state relays for very precise temperature control, wear-free and noiseless Exhaust pipe in the rear wall Adjustable temperature limiter to protect furnace and charge acc. EN 60519-2 Control and documentation software Protective gas connection Manual or automatic gassing systems KLS 07/11/M Technical Data Model T max [ C] Inner dimensions Volume [l] Outer dimensions Power [kw] Voltage [V] Weight [kg] KLS 03/10 1000 140 x 200 x 110 3 320 x 350 x 410 1,5 230 V 1/N 20 KLS 02/11 1100 100 x 140 x 100 2 320 x 350 x 410 1,5 230 V 1/N 20 KLS 07/11/M 1150 210 x 280 x 110 7 550 x 580 x 650 2,7 230 V 1/N 20 9
Production furnaces for dental ceramics T max. 900 C - 1800 C THERMCONCEPT manufactures electrically heated and gas-fired furnaces for a temperature range up to 1800 C for de-binding, firing and sintering of high-performance materials. Beside a wide range of standard furnaces also tailor-made solution can be realized. Catalytic and thermal waste gas purification systems complete the scope of supply. High temperature chamber furnace up to 1800 C Broad range of standard furnaces with a chamber volume of 16-2000 l The scope of supply consists of chamber furnaces, bogie hearth furnaces and hood furnaces for firing, pre-sintering and sintering as well as combi-furnaces for de-binding and sintering in one process Hood furnaces also available with shuttle table systems (turntable and dual-table-systems) for semi- or fully automatic operation Delivery of customised furnaces exactly adapted to the individual, requested application All furnaces are characterized by a high grade of precision and operating comfort Double-walled housing with rear-ventilation to ensure low outer casing temperatures Insulation made of high-grade refractory materials State-of-the-art control units, with heating elements control by thyristors, for very precise furnace control, wear-free and noiseless Extensive range of accessories and extras like cooling systems, multizone control units, waste gas purification systems, etc. For further details and information, please ask for our detailed catalogue "Furnaces for Ceramics, Glass, Solar Cells, " High temperature hood furnace up to 1800 C 10 Chamber furnace up to 1400 C for de-binding and sintering in one process, with catalytic waste gas purification system Gas-fired chamber furnace for de-binding and sintering in one process, with thermal waste gas purification system
Process control and documentation State-of-the-art control technology is fitted as standard in THERMCONCEPT furnaces. Microprocessor controllers ensure precise furnace regulation of both simple and complex processes. The program controllers are extremely userfriendly. The wide range of standard controllers matches the various types of furnaces and covers most customer requirements. If required, control units can be individually adapted to customers needs THERMCONCEPT software for control and documentation: THERMCONCEPT supplies a range of software packages for programming, controlling, visualising and documenting temperature-related processes: Management of several furnaces simultaneously Furnace regulation from a central PC Detecting the temperature-time profile in accordance with DIN ISO 9000 ff. Documentation of batch data Furnace accessories Exhaust systems Exhaust vent to remove emerging waste gases from the furnace chamber, mounted at the rear side, suitable for connection to a local chimney. Exhaust vent with fan, to remove larger volumes of emerging waste gases and to speed up waste gas stream. Mounted on the rear side and controlled by extra function of controller. Exhaust vent with catalytic converter, to split organic parts of the emerging waste gases to CO 2 and water steam, smells will be minimised. Mounted on the rear side and controlled by extra function of controller. Probe saggar, crucibles and trays Stackable probe saggar, crucibles and trays made of ceramic, available in different sizes and materials Collecting pans and plates Collecting pans and plates made of ceramic and steel, to protect furnace bottom. Ceramic charging rack up to 1750 C Ceramic bottom plate up to 1300 C Ceramic collecting pans up to 1300 C Steel collecting pans up to 1100 C Laboratory tongs and heat-resistant gloves Charging tongs and heat-resistant gloves for easy loading a hot furnace. Heat-resistant gloves for short-term contact temperatures of 600/900 C. Charging tongs with length of 300 and 500 mm. 11
www.thermconcept.com The product range at a glance Ceramic, Glass, Solar Cells THERMCONCEPT furnaces are used for many different applications e.g. for technical ceramics, semi-conductor production, photo voltaics, bioceramics etc. We supply also furnaces for de-binding, sintering and thermal analysis. Our chamber-, bogie hearth-, elevator- and hood furnaces are either electrically heated or gas fired. All furnaces can be completed with catalytic converters or thermal afterburners. Brochure: Ceramic, Glass, Solar Cells, Research and laboratory Furnaces for research and laboratory applications can be supplied for temperatures between 30 C and 1800 C. Our range includes muffle furnaces, tube furnaces, drying cabinets, elevator furnaces and high temperature furnaces. Brochure: Research and laboratory Heat treatment of metals and plastics We supply electrically heated and gas-heated industrial furnaces and systems for many different types of heat treatment. Our furnaces and systems are used for annealing, hardening, tempering, heat treatment, ageing, preheating, drying and age hardening of metals and plastics. Brochure: Thermal Process Technology Annealing, hardening, tempering Here you will find furnaces, systems and accessories for a wide range of heat treatment applications in the metalworking industry, for example in toolmaking. Virtually all the key requirements for heat treatment can be met with our proven range of products. Foundry The foundry range includes electrically heated and fuel-fired melting and holding furnaces for light and heavy metals, designed as bale-out furnaces or as tilting furnaces. We also supply furnaces for many different types of heat treatment in foundries. Brochure: Hardening, Tempering, Quenching Brochure: Melting and Holding of Non-Ferrous Metals THERMCONCEPT Dr. Fischer GmbH & Co. KG Friedrich-List-Str. 17 D-28309 Bremen Germany Phone: +49 (0)421-4 09 70-0 Fax: +49 (0)421-4 09 70-29 email: info@thermconcept.com www.thermconcept.com PD 1 / 02.11 Technical specifications are subject to change without notice