A Roadmap for successfully adopting Model-Based Enterprise Encore Webinar hosted by Geometric Ltd. And Anark Corporation April 22, 2014
Speakers Ashish Deshmukh Director, Products at Geometric Ltd. Chris Garcia Executive Vice President at Anark Corporation Moderator Isha Gupta Marketing Manager at Geometric Ltd. Logistics Submit your questions via the chat window during the Q&A session The recorded version of the webinar will be available on Geometric website
Enterprise challenges with engineering data exchange and collaboration Significant rework in creating 2D design deliverables ENGINEERING MANUFACTURING Supplier data package is not in sync with the Engineering release data Difficult to understand instructions Instructions are not upto-date and incomplete Protecting intellectual property across global supply chains PROCUREMENT Incomplete data to supplier Longer Supplier Turnaround time QUALITY Key Characteristics not readily identifiable Hard to incorporate data manually Enterprise Users Expectations : Easy access to Complete & Latest & Accurate product information at all times 3
Terms we will use today 3D MBD Model Based Definition = Complete Product Definition inside native CAD which captures Design Intent (associative 3D GD&T, 3D +/- Tolerances) 3D MBE Model Based Enterprise = Reuse of Product Definition outside of CAD in 3D HTML or 3D PDF (with Design Intent maintained) 3D TDP Technical Data Package = DOD Release Document with Complete Product Definition in 3D (in accordance with MIL-STD-31000 Rev A) PLM Product Lifecycle Management = Global or Divisional repository of the Complete Product Definition (i.e. Teamcenter, ENOVIA, Windchill, EPDM) 4
Forward Looking Companies are adopting a Model Based Enterprise approach MBE Capability Levels at major organizations DTL6 Level 0 Level 1 Level 2 Level 3 Level 4 Level 5 Level 6 2D Drawings only 3D Neutral CAD to CAM+2D Drawings 3D Native CAD+CAM & 2D Drawings 3D MBD in Native CAD & Light Weight. Viewable (3D PDF) 3D MBD deployed from PLM Automated 3D MBE Deployment to Internal Operation Automated 3D MBE Deployment to External Supplier Operations (Drawing Centric) (Model Centric) (Model Centric) (Model Based Definition MBD-Centric ) (MBD Centric) (Model Based Enterprise MBE-Centric ) (MBE - Centric) Companies that have benefitted from Driving through Level 6 (DTL6) MBE Adoption 50% Reduction Tooling design & fabrication 33% Reduction Overall assembly hours 30% Reduction Rework 50% Reduction Tooling design & fabrication 30% Reduction Overall assembly hours 50% Reduction Rework Source :http://model-based-enterprise.org/starting-model-based-enterprise/default.aspx 5
MBE Maturity Levels Roadmap for Model-Based Enterprise adoption MBE Solution lifecycle involves MBE Assessment, MBE Readiness, MBE Deployment & MBE Scalability MBE Scalability MBE Adoption MBE Readiness MBE Capability Assessment 6
MBE Readiness What is it? Capture customers As-Is process and co-develop a transition plan to Model Based Definition for effective design to manufacturing collaboration Establishing 3D Model- Based Definition best practices Migrating PMI plus GD&T from 2D drawings to 3D models Deploying 3D Model- Based Definition best practices 3D MBD CAD Model 7
Geometric can Accelerate your deployment of MBE in two ways Intelligent 3D Document Generation with MBEWeb 1 MBEWeb Technology deployment at Customer site 2 MBEWeb Services deployment through Center of Excellence (COE) Differentiated Technology Platform with Anark Core MBEWeb Expertise in integrations to PLM, ERP, MES, Legacy COE at Geometric premises (Offshore) COE at Customer premises (Nearshore) Note: Customer gets MBEWeb outcome as a service without upfront capital investments. 8
MBE Technology Deployment at customer site How to? 1 Managed engineering data Re-purpose engineering data Consume engineering data CAD CAD Drawing Sourcing Vis BoM Costing mbom Variants PLM ERP MES Legacy Product Attributes Process Steps mbom sbom Design Engineering Input MBEWeb Solution Enterprise Integration Output Manufacturing Suppliers Service Co-design and develop use case specific Templates Implement integration to CAD, PLM, ERP, MES & legacy etc. Deploy Recipes using use case specific templates 9
Harvest Customer data from CAD, PLM, ERP, MES, LEGACY MBE Service Deployment through Centre of Excellence How to? 2 Managed engineering data Reuse engineering data Consume engineering data CAD Drawing < Geometric COE > Design & Engineering Documents Product Attributes Process Steps Design Engineering Input Output Manufacturing & Quality Documents mbom sbom Offshore + Nearshore Approach Product Launch & Service Documents Co-design and develop use case specific Templates Deploy Recipes using use case specific templates Generate and Deploy 3D PDF Documents 10
MBEWeb scalability How? Instructions Manuals Design Freeze Assembly Work Instructions First Article Document / Built in Quality MBOM-EBOM Process Planning User manuals Training Manuals Manufacturing and Quality Aftermarket Manufacturing Work Instructions Inspection Plan Document Test / Validation Document Technical Manuals Technical Spec PRODUCT DEVELOPMENT PHASE PRODUCT LAUNCH PHASE 11
Forward Looking Companies are adopting a Model Based Enterprise approach MBE Capability Levels at major organizations DTL6 Level 0 Level 1 Level 2 Level 3 Level 4 Level 5 Level 6 2D Drawings only 3D Neutral CAD to CAM+2D Drawings 3D Native CAD+CAM & 2D Drawings 3D MBD in Native CAD & Light Weight. Viewable (3D PDF) 3D MBD deployed from PLM Automated 3D MBE Deployment to Internal Operation Automated 3D MBE Deployment to External Supplier Operations (Drawing Centric) (Model Centric) (Model Centric) (Model Based Definition MBD-Centric ) (MBD Centric) (Model Based Enterprise MBE-Centric ) (MBE - Centric) Companies that have benefitted from Driving through Level 6 (DTL6) MBE Adoption 12
3D MBE Examples: Aero-Prime to Supplier (3D MBE Level 6) 3D MBD Pixel Perfect Data Transformations - What you see CAD is what you get in 3D PDF MBE is what you get in SolidWorks 1) In Native NX 4) 3D PDF Tooling Back to Prime To Supplier 2) 3D PDF TDP 3) In SolidWorks 13
3D MBE Example Truck Manufacture to Supplier 3D PDF BOM TDP http://www.navistarsupplier.com/espec/3dpdfsuppliercomunication2.pdf 14
3D MBE NAVAir to Manufacturing Production 3D PDF TDP 15
3D MBE Examples: 3D PDF AS9102 First Article Inspection Doc. 16
3D MBE Examples: 3D PDF Welding Best Practice Doc 17
3D MBE Examples: 3D PDF Tack Welding Work Instruction 18
Success Story : Leading Truck Mfg. Co. gained significant benefits by adopting 3D-based model definition Tactical Objective Transition to a 3D Model Based Definition (MBD) methodology by eliminating the creation and the use of 2D drawings in the manufacturing process throughout the supply chain Strategic Objectives Provide a streamlined approach to sharing product design and engineering data with their suppliers to accelerate the product realization and the speed to market Benefits to adopting MBE methodology: 1. Reduced engg & procurement costs 2. Reduced supplier costs 3. Reduced scrap and rework costs 4. Increased supplier response 19
The Chasm 3D MBE Technology Adoption if Moving FAST 1) Innovators: U.S. Army Boeing Defense A-10 Pilot Honeywell Defense Pilot Ericsson Comm Pilot. 14% 4) Early Mass Market: Many SolidWorks Users Elbit/ELOp, General Dynamics, Kvichek Marine, U.S. Air Force, Booz Allen (U.S. Marines) 34% 34% 15% The 3D MBE wave is Approaching Fast! 3% 2011 2013 2014 2014-2015 Innovators Early Adopters Early Majority Late Majority Laggards 3) Crossing the Chasm: Pragmatists trust Pragmatist Boeing Defense IPDM, GE Aviation, Raytheon 2) Early Production Adopters :U.S. Army, Boeing A-10 Production, GE Power and Water Geoffrey Moore Crossing the Chasm 20
3D MBE Roadmap Summary 3D MBE will become the preferred from of documentation Model Based Enterprise approach accelerates engineering data exchange and collaboration processes 3D MBE is Scalable to Many Use cases (Engr Release, Manu WI, FAI, RFQs ) 3D MBE Offers Significant Savings (30% Engr, 20% Scrap/Rework, 50% Supplier Response time) 3D MBE Technology Adoption if Moving FAST (DOD-Enterprise-Small Businesses) Geometrics' COE can Accelerate your deployment of MBE in a low cost, low risk, low disruption way. 21
Ride the 3D MBEWeb Wave Don t just sit on the boat 22
23 Q&A?
For a Copy of this 3D MBE Presentation and 3D MBE Docs OR to Schedule a more in-depth demo Write to : marketing@geometricglobal.com Recorded webinar available at www.geometricglobal.com END OF PRESENTATION The material contained in this deck represents proprietary, confidential information pertaining to products, technologies & processes from Geometric. All information in this document is to be treated in confidence. The names and trademarks used in this document are the sole property of the respective companies and are governed/ protected by the relevant trademark and copyright laws. Geometric Limited info@geometricglobal.com www.geometricglobal.com Anark Corporation info@anark.com www.anark.com 24