PLM standards modelling for entreprise interoperability: A manufacturing case study for ERP and MES systems integration based on ISA-95. Emna Moones Technological Research Institute SystemX University Paris 8 LISMMA-QUARTZ-MGSI emna.moones@irt-systemx.fr Nimes 29 may 2015
CONFIDENTIEL Agenda 1 Introduction 2 Objective 3 4 State of the art Modelling methodology 5 Illustration case study 6 Conclusion and future work
CONFIDENTIEL Introduction Industrial context for: ng, port ng L.-T. Archiving Service s Risk-Sharing Partner Global Global Lev. 2 Global Equipments Lev. 3 Lev. 2 Equipments Lev. 3 Engine Lev. 3 E OEM PRODUCT DATA Equipment L.1 Engine s S M Lev. 1 Lev. 1 Lev. 2 Engine Lev. 2 Lev. 2 Engine Lev. 3 International Product Data Standards Military Agencies Civil Airlines Mil. agency Manuf. Mil. agency Manuf. Airlines Manuf. Airlines Manuf. Airlines Manuf. L2
CONFIDENTIEL Introduction Definition: PLM is defined as a strategic approach aiming PDM to put in place appropriate processes. PLM applies between enterprises involved ERP in the Enterprise different Ressource phases Planning of the life cycle of manufactured products and its components. [CIMDATA] MES Industrial context: PLM approach Product Data Management Manufacturing Execution System When working in a collaborative way, interoperability is needed between PLM applications. PLM interoperability relies on the use of standards which are considered as enablers face to interoperability barriers.
Introduction Research context: SIP project Standard Interoperability PLM (SIP) is a project launched within the frame of IRT- SystemX and Airbus group led by doctor Nicolas Figay Goal: Help enterprises to implement PLM standards by developing an innovative interoperability framework for the validation and evaluation of PLM standards and their implementations by means of a «test bed». Provide a model driven methodology for the development of a PLM standards assessment. 5
Adressed issues Reasons of PLM standards modeling How the models can be reused to specify and simulate collaborative scenarios based on the standards modeling Modelling a data exchange scenario based on PLM standards studied 6
State of the art Existing modelling frameworks for Enterprise Architecture Standards for PLM interoperability Zachman [Zachman J, 2003] CIMOSA [Kosanke K, Vernadat F, 1999] TOGAF [TOGAF V 9.1] Archimate language [Lankorst MM, 2004] STEP (design) SCOR (supply chain) ISA 95 (manufacturing): Standard for enterprise control system integration 7
State of the art Framework for PLM Interoperability Modelling: Archi and Archimate Motivations Generic test bed SOA applicative services and components Infrastructure services and components Interoperability Business cases Test case scenarios and methods Execution model 8
Methodology SIP test bed 9
Thesis methodology Approach followed 10
Thesis methodology Objects and tools Case study Standard Standards Modelling MES tool Enterprise Architecture Modelling ERP tool 11
MES Level ERP Level ISA-95 structure Functional hierarchy 12
ISA-95 parts Content of ISA-95 standard Part 1: Presents the models and terminologies for analyzing and exchanging information between level4 (ERP) and level 3 (MES) Part 2: Shows the data models in order to standardize operation group covered by ISA-95: Production, Maintenance, Quality and Inventory Part 3: Defines the 4 operations group: Production, Maintenance, Quality and Inventory Part 4: Defines the informational flow between the 4 type of operation defined in part 3 Part 5: Standardizes the implementation format and transaction data messages which transit between ERP and MES 13
ISA-95 MODELING ISA-95 Functional model 14
ISA-95 Modeling Generic ISA-95-based ERP/MES business functions and data flows model ERP Level Exchanged information MES Level 15
ISA-95 modeling Product definition object model 16
ISA-95 Modeling ISA-95 Transaction Data Set between ERP and MES model in ArchiMate 17
Case study Description of the product of DEKENZ company 18
Case study Map of actors and roles of the company 19
Integration scenario DEKENZ ERP-MES integration scenario Business planning and logistics operations of the scenario Instantiated ISA95 model (slide 16) specifying the data flow between IUT ERP system and MES sub contactors systems Manufacturing operations of the scenario Manufacturing process of DEKENZ company 20
TO-BE applicative architecture Information sent from the ERP to the MES Information sent from the MES to the ERP 21
Conclusion Modelling the standard to be more explicit for the enterprise Create re-used templates of the standard to be applicate in several case study Model an exchange scenario of MBOM, schedule and performance between an ERP and an MES In view to: Simulate ISA-95 based collaboration scenario on the SIP testbed (cplatform) Assess ISA-95 implementations ability to support these scenarios 22
Future work Development of the B2MML converters Definition of the test procedures for the syntaxe and the conformity with ISA 95 schemas Definition of the validation properties for the different exchange scenarios (MBOM, Planning and performance) 23
THANK YOU FOR YOUR ATTENTION Contact: emna.moones@irt-systemx.fr