FINISHED CONCRETE FLOORING

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Transcription:

FINISHED CONCRETE FLOORING 1

PROSOCO is a Registered provider with the American Institute of Architects Continuing Education Systems. Credit earned on completion of this program will be reported to CES Records for AIA members. Certificates of Completion for non-aia members are available on request. This program is registered with the AIA/CES for continuing professional education. As such, it does not include content that may be deemed or construed to be an approval or endorsement by the AIA of any material of construction or any method or manner of handling, using, distributing or dealing in any material or product. Questions related to specific materials, methods and services will be addressed at the conclusion of this presentation. 2

Copyrighted Materials This presentation is protected by US and International copyright laws. Reproduction, distribution, display and use of the presentation without written permission of the speaker is prohibited. PROSOCO 2008 3

1. Explain the benefits of finished concrete flooring 2. Compare and contrast the 4 types of liquid- applied concrete hardenerdensifiers 3. Match levels of grinding, polishing and gloss to appropriate floor types 4. Compare and contrast types of colorants for finished concrete flooring Learning Objectives Finished concrete flooring 4

5. Explain the role of testing in assessing appearance and performance 6. Describe the potential for LEED points with finished concrete flooring Learning Objectives Finished concrete flooring 5

Design Sustainability Benefits Finished concrete flooring 6

Design Finished concrete flooring 7

Hardening/Densifying Grinding/Polishing Coloring Design Finished concrete flooring 8

Long-lasting Low-maintenance Sustainability Finished concrete flooring 9

Up to 5 times more abrasion resistant Benefits Finished concrete flooring 10

Design Sustainability Benefits Finished concrete flooring 11

Hardening/Densifying Calcium Hydroxide creates dusting Finished concrete flooring 12

Hardening/Densifying Finished concrete flooring 13

Stops dusting Hardening/Densifying Finished concrete flooring 14

Resists abrasion Hardening/Densifying Finished concrete flooring 15

Resists abrasion Hardening/Densifying Finished concrete flooring 16

Densified Hardening/Densifying Non-densified Finished concrete flooring 17

Improves grinding & polishing Hardening/Densifying Finished concrete flooring 18

Hardening/Densifying Increases hardness Stops dusting Resists abrasion Resists water penetration Improves grinding & polishing Finished concrete flooring 19

Sodium Sodium or Potassium molecule Potassium Magnesium 3 silicate molecules Hardening/Densifying Finished concrete flooring 20

Soft Calcium Hydroxide Hardening/Densifying Finished concrete flooring 21

Soft Calcium Hydroxide Hardening/Densifying Finished concrete flooring 22

Hardening/Densifying Finished concrete flooring 23

Hardening/Densifying Finished concrete flooring 24

Hardening/Densifying Finished concrete flooring 25

Hardening/Densifying Finished concrete flooring 26

Hardening/Densifying Finished concrete flooring 27

Scrubbing Flushing Collecting Hardening/Densifying Finished concrete flooring 28

Lithium Silicate Hardening/Densifying Finished concrete flooring 29

Lithium molecule More reactive Hardening/Densifying Finished concrete flooring 30

100,000 square foot floor Lithium Silicate Sodium/Potassium Silicate Hardening/Densifying Finished concrete flooring 31

Soft Calcium Hydroxide Hardening/Densifying Finished concrete flooring 32

Hardening/Densifying Finished concrete flooring 33

Why didn t they use lithium all along? Hardening/Densifying Finished concrete flooring 34

more available more economical Hardening/Densifying Finished concrete flooring 35

Hardening/Densifying Finished concrete flooring 36

Cheaper in the store Hardening/Densifying Finished concrete flooring 37

pricier on the floor Hardening/Densifying Finished concrete flooring 38

Check product literature Scrubbing Flushing Hardening/Densifying Finished concrete flooring 39

Lithium application Spray or brush and walk away Hardening/Densifying Finished concrete flooring 40

Grinding & polishing Finished concrete flooring 41

Similar to sanding wood coarse fine Grinding & polishing Finished concrete flooring 42

Rotating heads Diamond grinding pads Grinding & polishing Finished concrete flooring 43

First step Opens pores Better penetration Grinding & polishing Finished concrete flooring 44

Wet grinding Grinding & polishing Finished concrete flooring 45

Dry grinding Grinding & polishing Finished concrete flooring 46

100-200 Grinding & polishing Finished concrete flooring 47

Industrial Institutional Specialty Retail Grinding & polishing Finished concrete flooring 48

Color Finished concrete flooring 49

Integral color agents Shake-on colors Acid Stains Acetone dyes Water-based dyes Color Finished concrete flooring 50

Integral color agents Color Finished concrete flooring 51

Shake-on colors Color Finished concrete flooring 52

Acid Stains Color Finished concrete flooring 53

Acetone dyes Color Finished concrete flooring 54

Water-based dyes Color Finished concrete flooring 55

Designer and Owner expectations Testing Finished concrete flooring 56

Specification phase Testing Finished concrete flooring 57

Measureable criteria Testing Finished concrete flooring 58

Test Panels Testing Finished concrete flooring 59

Hardness Testing Finished concrete flooring 60

Gloss Testing Finished concrete flooring 61

Slip resistance Testing Finished concrete flooring 62

Testing Finished concrete flooring Water Repellency 63

Hardness Gloss Slip Resistance Water Repellency Testing Finished concrete flooring 64

Hardness Gloss Slip Resistance Water Repellency Testing Finished concrete flooring 65

Who performs these tests? Testing Finished concrete flooring 66

Applicator Third-party professional Manufacturer or Distributor Testing Finished concrete flooring 67

Use recommended cleaners only Burnish Testing Finished concrete flooring 68

LEED Credits Finished concrete flooring 69

U.S. Green Building Council s expectations Occupant well-being Environmental performance Economic returns LEED Credits Finished concrete flooring 70

LEED Credits Finished concrete flooring 71

LEED lithium silicate doesn t generate waste Finished concrete flooring 72

LEED concrete floors, unlike carpet, are not absorptive Finished concrete flooring 73

LEED Formaldehyde Volatile organics concrete floors do not contribute to these levels Finished concrete flooring 74

LEED concrete floors eliminate the need for adhesive Finished concrete flooring 75

LEED water based treatments and colorants comply with SCAQMD requirements Finished concrete flooring 76

LEED concrete floors eliminate the need for adhesive Finished concrete flooring 77

LEED Concrete floors reflect light reduce lighting requirements provide thermal mass Finished concrete flooring 78

LEED study underway Densified & polished gray concrete 6% reduction in overall building energy consumption Thermal mass effects being addressed LEED Credits Finished concrete flooring 79

LEED concrete floors keep covering materials out of the equation Finished concrete flooring 80

Floor coverings from greater than 500 miles Reduce the less-than 500 mile percentage Avoiding floor coverings avoids the problem Concrete is local LEED Credits 500 miles Finished concrete flooring 81

LEED Finished concrete flooring 82

LEED Finished concrete flooring 83

Health & Safety -Kansas City Star, April 8, 2008 Finished concrete flooring 84

SHAWNEE, Kan. -- Teachers at one Johnson County school have been getting sick, and worried parents are asking questions. The teachers started reporting their illness shortly after some floor tiles were removed from classrooms at Shawnee Mission Northwest High School. The teachers' union is concerned that something in the air is sickening the employees. Health & Safety -Kansas City Star, April 8, 2008 Finished concrete flooring 85

Finished concrete flooring No covering No adhesive No removal No replacement No adverse news Health & Safety Finished concrete flooring 86

Design Sustainability Benefits Finished concrete flooring 87

FINISHED CONCRETE FLOORING This concludes the American Institute of Architects Continuing Education System Program 88