DRS C3 & Aviation Integrated Manufacturing Solutions IMS Executive Overview 1
IMS Core Capabilities Productization Program Management Supply Chain Services Kitting Services Molding Fiber Optics Circuit Cards Electronic Assembly Hi-Rel Space Manufacturing RF & Radar Manufacturing System Integration & Test Aftermarket Support Services 2
IMS Operations Centers of Excellence Carleton Place, Ontario 180 employees, 125,000 square feet Space Manufacturing Center of Excellence 1,140 employees 441,000 square feet of operations Johnstown, PA 700 employees, 180,000 square feet Polson, MT 60 employees, 23,000 square feet Aftermarket Support Services Center of Excellence Largo, FL 200 Employees, 113,000 Square Footage Molded Cable, Hardware Ruggedization, CCA s and R&O Center of Excellence Radar and Comms Center of Excellence 3
Why IMS? IMS Solutions Engineering Services Productization, trades, DTUPC, drafting and transition to production planning Supply Chain Management Services Procurement, obsolescence management and kitting Product Solutions CCA through system integration EMS Customer Support Services R&O, R&R, depot, tech insertion and field support Geo-Political Benefit Strategically located and offset Targeted business solutions tailored to your specific needs 4
Maritime Domain Shipboard Network Solutions Fire Control Displays - Command Tables Sonar Solutions AN/UY Q-70 Display Family 55 Expertise in Maritime Systems
Ground Domain Electro-Mechanical Assembly Cable Harnesses & Assemblies Chassis Modernization Embedded Diagnostics Condition-based Reliability Analysis Acoustic Array Systems 6 Expertise in Ground Vehicle Electronics
Aerospace Domain Space Products Stores Rack & Ejector Equipment Flight Control Computers Station Keeping Equipment Remote Aerial Refueling Operator Stations P3C System Configurations Airborne COTS Displays 7 Expertise in Hi-Rel Space and Aerospace Manufacturing
Aftermarket Support Services Domain Market Domains Reset & Repairs Finmeccanica Maritime DRS Technologies Ground Products Aerospace Warranty & Reset/Repair Services for DRS IMS Products 3 rd Party Reset/Repair Services for Other DRS/Finmeccanica Products Logistics Services for Reset/Repair Services 88 Expertise in Aftermarket Support Services
Radar Domain Maritime Radar Systems Man-Portable Radar Systems Mobile Ground Radar Systems Radar Testing Radar Transmit and Signal Processors Expertise in RF and Radar Systems 99
Border and Force Protection Domain Intelligence & Situational A Awareness Sensors Communications Renewable Power Infrastructure Expertise in Scalable Border and Force Protection Systems 10 10
Products & Services Domain Control Units Super High Capacity Computer Units Deployable Flight Recorders Radio Mounts Rugged COTS Servers Diagnostic Test Sets Expertise in Rugged Products & Services 11 11
IMS Op Excellence Approach Culture of continuous improvement Common enterprise processes and systems Standard metrics drive decision making Advanced, d consolidated d SCM drives purchasing strategies and approach Integrated supply chain, COE, and make/buy process strategies drive best value proposition IMS Operations excellence is defined by increasing efficiency and reducing costs while meeting all customer requirements 12
IMS Core Manufacturing Capabilities
Cables and Harness Assembly (All Sites) Braided Cables (Johnstown Only) Other Cables: RF Cables Data Bus Cables Coax Cables Molded Cables Wire Harnesses Rugged Cable Harnesses DITMCO and Cable Scan RF testing from DC to 44GHz Semi-automated wire wrap Fiber Optic Cables (Johnstown Only) Fiber Optic Assemblies (Johnstown Only) 14
Circuit Card Assembly (CP & JST) PTH, SMT and mixed Technologies Fine pitch components QFP s to 12 mils, CBGA s & CCGA s to 50 mils Passive components down to 0402 (40 mils X 20 mils) Single/multi-layer PWB s, Rigid-flex PWB s, Flex cables Wide array of PWB base materials Polyimide, Kevlar, FR4, Invar Copper Installation of highly controlled press-fit connectors XRAY, Flying Probe, Automated Axial & Radial Placement and Automated Selective Soldering 15
Electro-Mechanical Assembly (All Sites) Power Distribution Assemblies Precision Servo Controllers & Gimbal Assemblies Signal Distribution and Processing COTS Ruggedization Packaging Services Power Supply Assemblies RF Assemblies and Test (DC 44GHz) Kitting 16
Space Manufacturing Facilities (CP Only) Workmanship Standards - NASA STD-8739-1, 2, 3, 4 Dedicated Assembly Areas and Work Centers for Space Assembly SMT & PTH Circuit Card Assembly Low and High Voltage Sub-Assembly Integration Electronic Power Conditioner (EPC) Assembly Travelling Wave Tube Assembly (TWTA) Optical Unit Assembly 3 TVAC Chambers Class 100,000 and 10,000 Clean Rooms Class 100 Laminar Flow Benches (4) Rapid Engineering Model and Low Volume Area 17 Dedicated Test Area designed for Space Testing Class 10,000 Clean Room
Systems Integration & Test Complete System Integration Capabilities Console and Cabinet Level Dedicated Test Professionals Air and Water Cooled Systems Functional and System Test COTS LRU Testing Capability DO-160 Certification Testing RF Testing Thermal Vacuum (T-VAC) Complete ESS Capabilities Vibration: Random, Sine and Random on Random Temperature: -70 C to +100 C, up to 30 C/mi CP/LGO Only 18
Life Cycle Support Lifetime support planning Field service support and training Transition to support Obsolescence management Design change/supportability Repair & Overhaul Depot, spares and training 19
Full Range of EMS Solutions Trades Manufacturability/Producibility Customer Requirements Risk Management Prototypes LRIP Full Scale Production Integration Risk Management IMS Depot R&O Obsolescence Management Alerts Field Support Integration IMS Can Engage With Your Team At Any Point 20
Certifications Quality Management ISO Quality Management System Six Sigma based Process Controls Lean based Continuous Improvement Certified Supplier Program Certifications ISO 9001:2000 / AS9100 ANSI/J-STD-001 IPC-A-610 Class III IPC-A-620 Transport Canada Certificate of Approval 70-92 (Avionics) In-house DoD and ND-QAR Quality Assurance Representatives 21
Why We Do What We Do 22
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