Penn State AE Senior Thesis 2009

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Penn State AE Senior Thesis 2009

Project Overview Location Baltimore, MD Size 107,000SF/6 Stories Schedule March 2007 to September 2008 Cost $27.5 Million (Est.) Structure Cast in Place Post-Tension Concrete Façade Majority Brick with 878 SF Curtainwall

ANALYSIS 1 Collegiate Reaction to Escalating s

PROBLEM US uses 25% of the world s energy making up only 5% of the world's population, Penn State University, OPP website. Colleges and universities are in a unique situation 24hr labs and libraries late classes recreational facilities

PROBLEM US uses 25% of the world s energy making up only 5% of the world's population, Penn State University, OPP website. Colleges and universities are in a unique situation 24hr labs and libraries late classes recreational facilities GOAL To compare 3 colleges of different sizes and locations and determine vital steps to beginning a conservation plan.

Basics 62 buildings, 61 acres dental/medical clinics, labs, libraries, administration offices 2/3 of building spaces require 100% OA 2006 signed Part of PJM s (Pennsylvania New Jersey Maryland) Demand Response Program Between 06-08 reduced electrical consumption by 20 million kwh

Basics 62 buildings, 61 acres dental/medical clinics, labs, libraries, administration offices 2/3 of building spaces require 100% OA 2006 signed Part of PJM s (Pennsylvania New Jersey Maryland) Demand Response Program Between 06-08 reduced electrical consumption by 20 million kwh Capabilities Monitors real time market pricing Develop load profiles Create Customer Baselines Energy audits to measure potential savings Metering and system integration Analyzing and graphing tools Energy Projects Real Time Economic Load Response Program Monitors 66,000 data points around campus

Basics 62 buildings, 61 acres dental/medical clinics, labs, libraries, administration offices 2/3 of building spaces require 100% OA 2006 signed Part of PJM s (Pennsylvania New Jersey Maryland) Demand Response Program Between 06-08 reduced electrical consumption by 20 million kwh Energy Projects Central Command Center Controls systems of all buildings on campus Schedule lighting and air flow

Basics 62 buildings, 61 acres dental/medical clinics, labs, libraries, administration offices 2/3 of building spaces require 100% OA 2006 signed Looped Chill Water Plants Energy Projects Part of PJM s (Pennsylvania New Jersey Maryland) Demand Response Program Between 06-08 reduced electrical consumption by 20 million kwh

Basics 62 buildings, 61 acres dental/medical clinics, labs, libraries, administration offices 2/3 of building spaces require 100% OA 2006 signed Heat Recovery Systems Energy Projects Part of PJM s (Pennsylvania New Jersey Maryland) Demand Response Program Between 06-08 reduced electrical consumption by 20 million kwh

Basics 62 buildings, 61 acres dental/medical clinics, labs, libraries, administration offices 2/3 of building spaces require 100% OA 2006 signed Part of PJM s (Pennsylvania New Jersey Maryland) Demand Response Program Between 06-08 reduced electrical consumption by 20 million kwh LEED Energy Models Emphasis on Task Lighting New Construction

University Park Basics 647 buildings, 15,000 acres U.S. Environmental Protection Agency's (EPA) list of the top 10 college and university Green Power Partners Medlar Field at Lubrano Park -first LEED Certified baseball stadium Energy Consumption (fiscal year 2005/2006) 400,000,000 kwh of Electricity 400,000 MCF of Natural Gas 75,000 tons of Coal Energy of Environmental Stewardship Presentations Energy Planning 1-2-3 Environmental Goals DIY Energy Savings Awareness energy.opp.psu.edu takecharge.psu.edu

University Park Basics 647 buildings, 15,000 acres U.S. Environmental Protection Agency's (EPA) list of the top 10 college and university Green Power Partners Medlar Field at Lubrano Park -first LEED Certified baseball stadium Energy Consumption (fiscal year 2005/2006) 400,000,000 kwh of Electricity 400,000 MCF of Natural Gas 75,000 tons of Coal Energy Projects Guaranteed Energy Saving Program (GESP) Very similar to ESCO UP - Initial Project Phase I -investment of $2,212,937 -annual energy cost avoidance worth $230,416 (2002 energy dollars).

University Park Basics 647 buildings, 15,000 acres U.S. Environmental Protection Agency's (EPA) list of the top 10 college and university Green Power Partners Medlar Field at Lubrano Park -first LEED Certified baseball stadium Energy Consumption (fiscal year 2005/2006) 400,000,000 kwh of Electricity 400,000 MCF of Natural Gas 75,000 tons of Coal Energy Projects Enterprise Utility Management Solution More than just a Building Automation System Data takes the form of diagnostics, analyses, and monitoring

University Park Basics 647 buildings, 15,000 acres U.S. Environmental Protection Agency's (EPA) list of the top 10 college and university Green Power Partners Medlar Field at Lubrano Park -first LEED Certified baseball stadium Energy Consumption (fiscal year 2005/2006) 400,000,000 kwh of Electricity 400,000 MCF of Natural Gas 75,000 tons of Coal Continuous Commissioning Program Goals optimize the operation of existing systems improve building comfort within the capabilities of the installed system reduce building energy cost solve indoor air quality problems guarantee continuous optimal operation for years to come reduce operational and maintenance costs Energy Projects

LACCD Basics 9 cities, 200,000 students Largest public sector sustainable building effort in the U.S. Signed Goal off the grid by June 09 Energy Projects Awareness: Sustainable Development Curriculum Training, Renewable Energy Curriculum, Hands on Experience

LACCD Basics 9 cities, 200,000 students Largest public sector sustainable building effort in the U.S. Signed Goal off the grid by June 09 Renewable Central Plant 1 on each of the 9 campuses Energy Projects

LACCD Basics 9 cities, 200,000 students Largest public sector sustainable building effort in the U.S. Signed Goal off the grid by June 09 Energy Strategies Demand Management through Performance Contracts Energy Service Company (ESCO) Similar to GESP

LACCD Basics 9 cities, 200,000 students Largest public sector sustainable building effort in the U.S. Signed Goal off the grid by June 09 Energy Strategies 1 MW Solar/PV per campus Parking lot and roofs

Energy Plan Essentials Educate community, create awareness of what the school is doing and what the individuals can do to help If possible have one chiller plant Analyze existing buildings and determine best way to improve conservation Put buildings on lighting and HVAC schedules Monitor all buildings new and old to ensure systems are working properly

ANALYSIS 2 Building Envelope and Space Heating Analysis Mechanical Breadth Included

PROBLEM Great amount of heat transfer through the building envelope -Often where conservation efforts begins Space heating in the form of finned tube radiant heater s can lose a lot of heat through the fenestration

PROBLEM Great amount of heat transfer through the building envelope -Often where conservation efforts begins Space heating in the form of finned tube radiant heater s can lose a lot of heat through the fenestration GOAL To compare multiple scenarios that attempt to make the building more efficient and select the one with the greatest savings Reduce the building s energy consumption through envelope improvements and analyzing the current space heating efficiency

Existing Envelope Thermal Characteristics Existing Wall Assembly Wall Construction Thickness R-Value (ft 2 F hr/btu) Brick Veneer 4" 0.44 Air Space 2" 1 Rigid Insulation 1" 5 Air Infiltration Barrier - - Exterior Sheathing 5/8" 0.77 R-19 Batt Insulation 6.25" 17 Gypsum Board 5/8" 0.56 Total 13.75" 24.77 Existing Windows U-value Winter 0.41 Summer 0.39 Shading Coefficient 0.44 U-Value (BTU/ft² F hr) = 0.040 U-Value Roof 0.033 Curtainwall 0.66 Proposed Envelope Thermal Characteristics Existing Wall Assembly Proposed Wall Assembly Wall Construction Thickness R-Value (ft 2 F hr/btu) Wall Construction Thickness R-Value (ft 2 F hr/btu) Brick Veneer 4" 0.44 Brick Veneer 4" 0.44 Air Space 2" 1 Air Space 1" 0.5 Rigid Insulation 1" 5 Rigid Insulation 2" 10 Air Infiltration Barrier - - Air Infiltration Barrier - - Exterior Sheathing 5/8" 0.77 Exterior Sheathing 5/8" 0.77 R-19 Batt Insulation 6.25" 17 R-21 Batt Insulation 5.5" 21 Gypsum Board 5/8" 0.56 Gypsum Board 5/8" 0.56 Total 13.75" 24.77 Total 13.75" 33.27 U-Value (BTU/ft² F hr) = 0.040 U-Value (BTU/ft² F hr) = 0.030 Existing Windows Proposed Clear Windows Proposed Grey Windows U-value Winter 0.41 0.25 0.25 Summer 0.39 0.2 0.2 Shading Coefficient 0.44 0.29 0.19

equest Comparison - Insulation equest Comparison - Glazing THOUSAND kwh 1,400.0 1,200.0 1,000.0 800.0 600.0 400.0 200.0 Annual Electric Consumption 0.0 Baseline Building Building A Building A Baseline + Added Insulation Building B - Baseline + Viracon s VUE-50, CLEAR 32.07 Million BTU/Yr (4%) MILLION BTU KEY Baseline Building -This is the building that was constructed Building C Baseline+ Viracon s VUE- 50, GREY Building D Baseline-Finned Tube Heaters 800 700 600 500 400 300 200 100 0 Annual Gas Consumption Baseline Building Building A Building E - Combination of Building A, B and D Building F - Combination of Building A, C and D THOUSAND kwh 1,250.0 1,200.0 1,150.0 1,100.0 1,050.0 1,000.0 Annual Electric Consumption 64,600 kwh/yr (5%) 32,700 Thousand kwh/yr (3%) Baseline Building Building B Building C MILLION BTU 101.9 Million BTU/Yr (12.8%) 102.9 Million BTU/Yr (12.9%) Annual Gas Consumption 800.0 700.0 600.0 500.0 400.0 300.0 200.0 100.0 0.0 Baseline Building Building B Building C

equest Comparison Finned Tube Heater equest Comparison - Combination X000 kwh 1,250.0 1,200.0 1,150.0 1,100.0 1,050.0 1,000.0 Annual Electric Consumption 10.5 Thousand kwh/yr (.8%) 361.1 Million BTU/Yr (45.5%) MILLION BTU 800.0 700.0 600.0 500.0 400.0 300.0 200.0 100.0 Annual Gas Consumption 0.0 THOUSAND kwh 1,250.0 1,200.0 1,150.0 1,100.0 1,050.0 1,000.0 Annual Electric Consumption MILLION BTU 800.0 700.0 600.0 500.0 400.0 300.0 200.0 100.0 0.0 Annual Gas Consumption Baseline Building Building D Building A Baseline + Added Insulation Building B - Baseline + Viracon s VUE-50, CLEAR KEY Baseline Building -This is the building that was constructed Building C Baseline+ Viracon s VUE- 50, GREY Building D Baseline-Finned Tube Heaters Baseline Building Building D Building E - Combination of Building A, B and D Building F - Combination of Building A, C and D Baseline Building Building E Building F 44.9 Thousand kwh/yr (3.6%) 76.9 Thousand kwh/yr (6.2%) Baseline Building Building E Building F 391.1 Million BTU/Yr (49%) 350.3 Million BTU/Yr (44%)

Cost and Schedule Implications Annual Material Total Summary Price Adjustment Increases and Savings Price Demand Total Cost Annual Savings Total Material Total Installation Total Annual Energy Total Initial Savings After 1 Total RSMeans Material (/SF) Cost Actual (/SF) ft² Location Factor Extension Price Increase Savings Savings Savings Yr Savings $2.10 Electric (/kwh) 35,399 kwh Total Cost $74,338Savings 1" Rigid (EPS) - - - Building E $94,276 $350,852 $77,789 $10,677 $345,042 $334,365 Baseline Building $0.1282 1,242,900 $159,340 - Rigid (EPS) $2.55-35,399 97.6 $88,101 $13,763 2" Building F $120,416 $350,852 $77,789 $14,266 $322,491 $0.1282 1,198,000 $5,756 $308,225 Building E $153,584 Building F $0.1282 1,166,000 $149,481 $9,859 RSMeans (/SF) Actual (/SF) Location Factor Extension Price Increase ft² R-19 Batt - $1.20 35,399 - $42,479 - Gas (/1000CF) Savings CF Total Cost - 35,399 $51,824 R-21 Batt $1.50 97.6 $9,345 Baseline $12.96 770,572.82 Building $9,987 - $160,000.00 Building E $12.96 390,902.91 $5,066 $4,921 Total Increase Price $23,108 $140,000.00 Building F $12.96 430,466.02 $5,579 $4,408 SAVINGS Initial and Cummulative Savings $120,000.00 RSMeans (/SF) ft² Location Factor Extension Price Increase Baseline Building Building E Building F - $530,062.00 1" Clear $38.00 13,949 - $100,000.00 Annual Electric Consumption (x000 kwh) 1,198.0 1,242.9 1,166.0 Viracon Clear $46.00 Annual Electric 13,949 Savings - $601,229.80 44.9$71,167.8076.9 93.7 $80,000.00 Viracon Grey $48.00 13,949 Percent 93.7 $627,370.22 3.6% $97,308.226.2% - Annual Gas Consumption (x000,000 BTU) 793.7 402.6 443.4 $60,000.00 Annual Gas Savings - 391.1 350.3 Actual (/LNFT) LNFT Savings Percent - 49.3% 44.1% $40,000.00 Finned Tube Radiator $70.00 3,437 $240,590.75" Copper Pipe $15.98 6,900 $110,262 $20,000.00 $0.00 Initial Year 1 Year 2 Year 3 Year 4 Year 5 Year 6 Year 7 Year 8 Year 9 Year 10 Building E Building F Cost and Schedule Implications Installation Savings Amount of Work (LF) Total Days Required HVAC PIPING LOOP - MAINS & BRANCHES - 80 SET/CONNECT FIN TUBE HEATER 3437 52 Amount of Work (LF) Total Days Required FIN TUBE RADIATION PIPING 6900 48 SET/CONNECT FIN TUBE HEATER 3437 52 Amount of Work (LF) Durations (Days) Crew Size Combined Wage (/day) Total Savings Fin Tube Radiation Piping 6900 48 4 $1,051.20 $50,457.60 Set/Connect Fin Tube Heater 3437 52 2 $525.60 $27,331.20 Time Saved 20 Weeks $77,788.80 Labor Saved

ANALYSIS Photovoltaic Implementation Electrical Breadth Included

PROBLEM Owner would like to explore conservation through renewable energy GOAL Design a photovoltaic system that will be efficient and yield a savings after a short payback period.

Array Size Site and Analysis Configuration Array Size Proposed and Configuration Site 10kW System 200 W Modules 60 Modules, 97% Efficiency 31.18 Tilt Angle 10 W Orientation SX 3200

$7/Watt $14,000/month Est. 40% Paid by Incentive 12,571 kwh Produced Annually Savings of $1,949 Annually Approximately 14yr Payback Cost Analysis Conclusion The relatively short payback period and education value makes the photovoltaic implementation practical Payback Period $20,000 $10,000 $0 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 -$10,000 -$20,000 -$30,000 -$40,000 -$50,000 Initial Cost w/ Annual Savings