Controlled Environments Controlled Environment Panel System KS1100 CS
Overview Kingspan controlled environment panel systems are designed for use within temperature controlled and hygiene safe environments such as food processing, freezers, cold/chill store and clean rooms for the bio-technology and pharmaceutical industries. The controlled environment panel range is available in Flat and Ribbed profiles. Application These firesafe, hygienic and fibre-free insulated panel systems are suitable for internal and external walls and ceilings, including internal `box within a box applications. Flat KS1100 CS Rib KS1100 CS Panel Performance Panel Properties and Thermal Performance A - Core Thickness (mm) 50 75 100 125 150 200 R Value (m 2 K/W) 2.65 3.90 5.15 6.40 7.65 10.15 U Value (W/m 2 K) 0.38 0.26 0.19 0.16 0.13 0.10 Available Lengths Standard lengths are from 2m to 13.7m, longer lengths can be supplied on request. For orders supplied outside of Australia maximum lengths are 11.8m. Maximum length for panels transported by rail is 12m. Weight Kg/m 2 0.5/0.5 Steel 10.0 11.0 12.0 13.0 14.0 16.0 1 cover width A Acoustic Performance For sound transmission reduction, Kingspan panels typically have a single figure weighted sound reduction index (SRI) of Rw = 24dB. For specific acoustic solutions contact Kingspan Technical Services. Sound Reduction Index (SRI) Frequency (Hz) 63 125 250 500 1K 2K 4K 8K SRI (db) 13 17 21 26 26 26 42 52 Internal Wall & Ceiling Spans Core Thickness (mm) 50 75 100 125 150 200 Wall Max Height (m) 6.2 8.2 10.0 11.6 13.1 15.9 Ceiling Span (m) 3.0 4.6 6.1 7.5 8.8 10.6 * Typical spans for internal walls and ceilings with no temperature difference across the panels. For other temperatures or internal conditions contact Kingspan. Imposed loads are in accordance with the requirements of AS/NZS 1170. Fire Performance When tested to AS/NZS 1530.3, Kingspan panels achieved the fire hazard results. Ignitability Index 0 Spread of Flame Index (SFI) 0 Heat Evolved Index 0 Smoke Developed Index (SDI) 2 Kingspan architectural wall panel systems meet the requirements of BCA Specification C1.10 as a Group 2 product, when tested to AS ISO 9705. FM Approval Kingspan controlled environment panel systems are available with FM Global FMRC 4880 Approved Unlimited Height and FM Global 4881 Approved Class 1 Exterior Wall System Certifications. 2
Materials Exterior Weather Sheet 0.5mm thick Z275 Zincalume G300S coated to AS1397 Colours as per the Kingspan Colour Range Insulation Core Polyisocyanurate (PIR), with zero Ozone Depletion Potential (Zero ODP). Available in FM Global insurer approved Firesafe certified product range. PIR foam is a thermosetting material. It does not melt, flow or drip when exposed to fire. It will form a strong char that helps protect the foam core and prevent flame spread within the panels. Internal Liner Sheet 0.5mm thick Z275 Zincalume G300S AZ100 coated to AS1397 Rib Profile Colour: Anti Bacterial White - other colours available on extended lead time and price - Aquasafe (White) stocked in limited quantities for High Humidity Environments Ancillaries Kingspan also provides daylighting solutions, profiled foam closers, butyl tapes, insulated gutters, and other ancillary items. Selection Assistance Sales representatives are available nationwide to answer queries on product options, assist with detailing, spans and other queries. They can also provide early stage budget estimates and co-ordinate the provision of project specifications. Technical Assistance Our technical team is available to provide specific advice on panel spans, product specifications, standard and bespoke detailing, panel optimisation, fire wall options, project specific acoustic solutions, panel guarantees, thermal condensation risk calculation along with general building science cladding advice. Kingspan Technical Services can provide side by side assistance with regard to project detailing, attending design meetings, providing training and undertaking site visits when required. Guarantees Kingspan will provide product guarantees on an individual project basis. Guarantee s are typically up to 10 years in a non marine / geothermal environment. All guarantees are subject to maintenance regime. Specialist coatings are available for marine and other more corrosive areas. Environmental Kingspan has undertaken a Life Cycle assessment of the KS1100 CS panels, and have published an Environmental Declaration (EPD) on their performance. The result shows that the Australian made panels are consistent with the Green Guide A+ rating achieved by the UK sourced materials. Kingspan Insulated Panels Australian manufactured products have achieved a GreenTagCert Gold Plus certification with a GreenRate Level A. Kingspan was the first insulated panel manufacturer to receive this globally respected third party certification which allows specifiers to easily achieve points for both the Green Building Councils of Australia and New Zealand under the Green Star programs. Full Green Tag certificates are available at www.kingspanpanels.com.au Biological Kingspan panels are normally immune to attack from mould, fungi, mildew, and vermin. No urea or formaldehyde is used in the construction, and the panels are not considered deleterious to health. Quality and Durability KS1100 CS panels are manufactured to ISO 9001 standards from the highest quality materials, using state of the art production equipment to rigorous quality control standards, ensuring long term reliability and service life. Delivery & Packing Standard Packing Protective film is applied to the external face. Kingspan roof panels are stacked horizontally (weather sheet to weather sheet minimise pack height). The number of panels in each pack depends on panel thickness. Delivery All deliveries (unless indicated otherwise) are by road transport to project site by flat bed truck for off loading by crane or fork hoist. Off loading is the responsibility of the installer. Handling guidelines are available from Kingspan Technical Services. Site Installation Procedure A site assembly instruction brochure is available from Kingspan Technical Services. 3
Spans Span capability of composite systems can depend on a number of external factors. The following table is based on typical colour and operating temperature selections for external walls using flat faced panels. For other configurations contact Kingspan Techincal Services. Single Span Condition Panel Thickness mm 1 1 Load Type Span L in metres 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0 8.5 Pressure 2.07 1.52 1.16 Suction 2.05 1.51 1.15 Pressure 3.16 2.32 1.78 1.40 1.14 0.94 Suction 3.05 2.24 1.71 1.35 1.10 0.91 Uniformly distributed loads kn/m 2 Ultimate Limit State (ULS) Pressure 4.25 3.12 2.39 1.89 1.53 1.27 1.06 0.91 0.78 Suction 4.02 2.95 2.26 1.79 1.45 1.20 1.01 0.86 0.74 Pressure 5.41 3.98 3.05 2.41 1.95 1.61 1.35 1.15 0.99 0.87 0.76 Suction 5.03 3.69 2.83 2.23 1.81 1.50 1.26 1.07 0.92 0.80 0.71 Pressure 6.23 4.86 3.72 2.94 2.38 1.97 1.65 1.41 1.21 1.06 0.93 0.82 Suction 5.97 4.39 3.36 2.66 2.15 1.78 1.49 1.27 1.10 0.96 0.84 0.74 Pressure 6.80 5.83 5.09 4.02 3.26 2.69 2.26 1.93 1.66 1.45 1.27 1.13 Suction 6.80 5.80 4.44 3.51 2.84 2.35 1.97 1.68 1.45 1.26 1.11 0.98 Pressure 1.58 1.08 0.76 Suction 1.32 0.87 0.55 Pressure 3.14 2.24 1.63 1.22 0.92 0.71 Suction 2.82 1.97 1.40 1.02 0.75 0.56 Serviceability Limit State (ULS) Pressure 4.92 3.60 2.69 2.05 1.59 1.24 0.99 0.80 0.65 Suction 4.56 3.29 2.42 1.82 1.38 1.06 0.83 0.65 0.52 Pressure 6.83 5.11 3.89 3.01 2.36 1.88 1.51 1.23 1.01 0.83 0.70 Suction 6.44 4.76 3.58 2.74 2.12 1.67 1.32 1.06 0.86 0.70 0.58 Pressure 8.85 6.72 5.19 4.07 3.23 2.59 2.10 1.72 1.43 1.19 1.00 0.85 Suction 8.43 6.34 4.85 3.77 2.96 2.35 1.89 1.53 1.25 1.03 0.86 0.72 Pressure 13.04 10.12 7.98 6.37 5.15 4.20 3.46 2.88 2.41 2.03 1.72 1.47 Suction 12.58 9.70 7.60 6.03 4.84 3.92 3.21 2.65 2.20 1.84 1.55 1.31 Notes: 1. Values have been calculated using the methods described in BS EN 14509:2013 titled Self-supporting double skin metal faced insulating panels (light coloured) - Factory made products - Specifications, taking imposed loads and temperature into account. 2. The serviceability limit state is defined by local buckling, bending or crushing failure at an intermediate support or the exceedance of a specified deflection limit. 3. A deflection limit of L/100 was used. 4. The table is for an ambient internal temperature with flat internal and external faces. 5. The actual wind suction load resisted by the panel is dependant on the number of fasteners used and the support width as well as the fastener material. This table is based on a support width of 60mm. 6. The fastener calculation should be carried out in accordance with the appropriate standards. For further advice please contact Kingspan Technical Services. 7. The allowable steelwork tolerance between bearing planes of adjacent supports is +/- 5mm. 8. Load span tables for the panel specifications are available from Kingspan Technical Services. 4
Spans Span capability of composite systems can depend on a number of external factors. The following table is based on typical colour and operating temperature selections for external walls using flat faced panels. For other configurations contact Kingspan Techincal Services. Double Span Condition Panel Thickness mm 1 1 Load Type Span L in metres 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0 8.5 Pressure 2.07 1.52 1.16 0.92 0.74 Suction 2.05 1.51 1.15 0.91 0.74 Uniformly distributed loads kn/m 2 Ultimate Limit State (ULS) Pressure 3.16 2.32 1.78 1.40 1.14 0.94 0.79 Suction 3.05 2.24 1.71 1.35 1.10 0.91 0.76 Pressure 4.25 3.12 2.39 1.89 1.53 1.27 1.06 0.91 Suction 4.02 2.95 2.26 1.79 1.45 1.20 1.01 0.86 Pressure 5.41 3.98 3.05 2.41 1.95 1.61 1.35 1.15 0.99 Suction 5.03 3.69 2.83 2.23 1.81 1.50 1.26 1.07 0.92 Pressure 6.23 4.86 3.72 2.94 2.38 1.97 1.65 1.41 1.21 Suction 5.97 4.39 3.36 2.66 2.15 1.78 1.49 1.27 1.10 Pressure 6.80 5.83 5.09 4.02 3.26 2.69 2.26 1.93 1.66 Suction 6.80 5.80 4.44 3.51 2.84 2.35 1.97 1.68 1.45 Pressure 1.63 1.12 0.82 0.63 0.50 Suction 2.35 1.68 1.23 0.94 0.74 Serviceability Limit State (ULS) Pressure 2.64 1.77 1.27 0.96 0.75 0.60 0.50 Suction 3.27 2.71 1.93 1.45 1.13 0.91 0.75 Pressure 3.74 2.46 1.73 1.29 1.00 0.80 0.65 0.54 Suction 3.71 3.16 2.72 2.02 1.56 1.25 1.02 0.85 Pressure 3.87 3.17 2.21 1.63 1.25 0.99 0.80 0.67 0.56 Suction 3.69 3.14 2.73 2.42 2.01 1.59 1.29 1.07 0.90 Pressure 3.88 3.29 2.69 1.96 1.49 1.17 0.95 0.78 0.66 Suction 3.67 3.12 2.71 2.40 2.16 1.89 1.52 1.26 1.04 Pressure 4.22 3.56 3.09 2.60 1.95 1.52 1.21 0.99 0.83 Suction 3.96 3.35 2.91 2.58 2.31 2.10 1.93 1.56 1.27 Maximum Panel Length 13.7m Maximum Panel Length 13.7m Notes: 1. Values have been calculated using the methods described in BS EN 14509:2013 titled Self-supporting double skin metal faced insulating panels (light coloured) - Factory made products - Specifications, taking imposed loads and temperature into account. 2. The serviceability limit state is defined by local buckling, bending or crushing failure at an intermediate support or the exceedance of a specified deflection limit. 3. A deflection limit of L/100 was used. 4. The table is for an ambient internal temperature with flat internal and external faces. 5. The actual wind suction load resisted by the panel is dependant on the number of fasteners used and the support width as well as the fastener material. This table is based on a support width of 60mm. 6. The fastener calculation should be carried out in accordance with the appropriate standards. For further advice please contact Kingspan Technical Services. 7. The allowable steelwork tolerance between bearing planes of adjacent supports is +/- 5mm. 8. Load span tables for the panel specifications are available from Kingspan Technical Services. 5
Kingspan Insulated Panels Pty Ltd 38-52 Dunheved Circuit, St Marys, NSW 2760 Australia t: +61 (02) 8889 3000 f: +61 (02) 8889 3099 e: info@kingspanpanels.com.au www.kingspanpanels.com.au For the product offering in other markets please contact your local sales representative or visit www.kingspanpanels.com Care has been taken to ensure that the contents of this publication are accurate, but Kingspan Insulated Panels Pty Ltd and its subsidiary companies do not accept responsibility for errors or for information that is found to be misleading. Suggestions for, or descriptions of, the end use or application of products or methods of working are for information only and Kingspan Insulated Panels Pty Ltd and its subsidiaries accept no liability in respect thereof. 12/2013