BCe Smart 2220 A leap in innovation, technology and intelligence The Bend The Combi The Laser The Punch The System The Software
Intelligent but affordable bending cell for semiautomatic, efficient, and safe production At your service, BCe Smart 2220 Energy in Efficient Use Prima Power BCe Smart based on the latest modern technology gathered experience in the development of bending machines since 1995 with a hundred machines installed all over the world. Prima Power BCe Smart introduces new principles for modern semiautomatic machines by innovating new technologies and by enhancing intelligence that combined with operator ability makes this machine easy to use and eliminates the margin of error. A new multimedia man-machine-interface, partially to be personalized by the operator through the selection of different software options available and allows the use of the machine in a correct and simple way. BCe Smart revolutionizes the tradition of all semiautomatic machines that require the finished component to be unloaded before loading of the next part.the new reversed process allows the operator to easily and quickly load the new part before unloading of the finished bent component. 2
Smart keys for productive bending EASE OF USE ERGONOMICS ACTIVE SAFETY RELIABLE BENDING Prima Power BCe Smart with its innovative servo-electric bending technology is the optimal solution for medium production volumes as well as for low volume or lean production by guaranteeing precision and repeatability with a considerable reduction of maintenance costs. BCe Smart's compact layout and unique loading / unloading sequence guarantee high productivity and offer a very attractive investment. Benefits BCe Smart offers the best benefits to customers who need: - Compact foot print - Higher productivity (loading operation ergonomically in sequence with unloading) - Reduction of direct labor assigned to bending and set-up - Full safety for the operator (no physical barriers for high efficiency) - Excellent component quality - Wide range of bending profiles - Lower tooling costs - Electrical energy savings - Reduced maintenance costs - Low noise level and vibrations - No influence by thermal conditions - Pre-configuration for robot integration 3
Ease of use The new BCe Smart allows the operator to simply load the new blank to be bent and unload the ready component in a unique work sequence. All the necessary stacking operations of the finished components as well as loading of the next part to be bent can be performed while the machine is working. The part does not need to be centered manually against the reference gauge pins but is quickly loaded and pre-centered with the use of a LED reference bar. The visual message displayed on the info screen - combined with the acoustic signal - prevents human mistakes and guides the operator through the bending process from loading to unloading. A 3D programming system offers a complete simulation of the working cycle thus making the first program run easy and reliable. The use of the barcode reader allows running of dynamic production queues automatically. Ergonomics The operator workplace is designed to maximize productivity and security by increasing operator comfort. The absence of physical barriers allows the operator a safe work area and freedom to concentrate only on the parts to be bend. Obstacles could reduce machine efficiency and put the safety of the machine operator at risk. When the operator needs to bend heavy parts, the wide access to the machine without physical barriers allows also loading / unloading of these panels easily assisted by a manual lifting manipulator. A brush worktable with sheet support rollers facilitates loading of parts to the machine. Two different worktable setups offer the best loading solution.when the operator needs to load large or mediumsized sheet metal blanks, the worktable can easily be tilted down to facilitate the loading of a blank onto the brush table. The control panel is integrated in the safety barrier and allows an optimal view of the whole working and loading area.all you need for improving your productivity is at your fingertips. 4
Info screen guides the operator through the bending process from loading to unloading. Active safety The active safety engineered for the BCe Smart ensures the highest safety conditions for the operator without loss in productivity. High efficiency is guaranteed by a CNC safety integrated system and a laser scanner for a safe loading area that monitors the presence of the operator. The laser scanner recognizes the warning zone and reduces the movement speed of the machine if the opera- tor enters this area. In event of a further approach, the machine operations stop. Light signals with different colors and sound warnings advise the operator in case of excessive approach with the risk of danger and consequent accidental stopping of the machine. Naturally, the machine is also equipped with traditional safety elements such as safety barriers and rear and lateral safety doors with electro locks that close the entry to the working area when the axes are moving. Emergency stops are mounted in reachable positions to ensure safe operation at all times. 5
Reliable bending Prima Power servo electric technology, together with the bending angle correction database, allows a reliable and excellent bending quality and repeatability of the components. The innovative 2D or 3D CAM (optional) reduces the direct labor assigned to bending and set-up and enables easy and reliable part programming. A 3D programming system enables a complete simulation of the productive cycle in order to facilitate the operator work and make bending reliable. Further to facilitate the use of this simple but efficient machine, the bending cell can be customized with a wide range of options such as automatic tool change, additional short blades with symmetric and asymmetric programmable axes etc. Tulus HMI for efficient sheet metal working Master BendCam programming software for bending 6
Technical specifications 6.5 m 4.5 m Maximum bending length 2,250 mm Minimum length between bends 1) 350 mm Minimum width between bends 1) 160 mm (120 mm with UBC option) Sheet length (min. max.) 360 2,850 mm Sheet width (min. max.) 180 1,500 mm (140 mm with a part with only one side bent) Maximum panel diagonal 3,000 mm Maximum bend height 1) 200 mm Maximum re-entering bends 1) 55 mm Bending force 32 t Sheet holding force 52 t Maximum material thickness 2 Steel 410 N/mm 2.5 mm / 3.0 mm for 1,900 mm max length 2 Stainless steel 600 N/mm 1.8 mm / 2.0 mm for 1,900 mm max length 2 Aluminum 260 N/mm 3.5 mm / 4.0 mm for 1,900 mm max length Minimum material thickness 0.5 mm Minimum external radius 1.5 2 x sheet thickness Bending angle ±130 Max. number of bends per side Unlimited Numerical Control CNC Prima Electro Open Control Power Average absorbed consumption Voltage 2) 7.5 kwh 400 V (50/60 Hz) 1) These values cannot coexist in a single construction 2) These values are based on average piece dimensions and on average batch production 7
primapower.com 309EN/Jun2016 Prima Industrie Group / Subject to changes without prior notice