Refinery Sector :National Energy Conservation Awards 2014, EnMS and PAT Scheme Bureau of Energy Efficiency 1
Highlights of EC Award 2014 13 units participated in National Energy Conservation Award 2014 Avoided Power Generation Capacity of 114 MW in 2014 Monetary Saving of Rs 707 Crores achieved against one time investment of Rs. 525 Crores 3 units are having ISO 50,001 Energy Management certificate out of 13 units Energy Performance Index (MBTU/BBL/NRGF) varies from 49.9 to 75.4 in the public sector refineries ROI duration is 9 months 2
List of Participating Refineries Sr. No Unit Name State Energy Performance Index (MBTU/BBL/NRGF) 2013-14 Unit-1 Mathura Refinary Uttar Pradesh Unit-2 Haldia Refinary, Indian Oil Corporation Limited West Bengal Unit-3 BARAUNI REFINERY INDIAN OIL CORPORATION LTD Bihar Unit-4 Indian Oil Corporation Limited, (Assam Oil Division ), Digboi Refinery Assam Unit-5 HPCL - Mumbai Refinery Maharashtra 60.5 52.30 60.6 61.5 75.4 Unit-6 Numaligarh Refinery Limited, Assam Assam 53.6 Unit-7 Reliance Industries Ltd, DTA Refinery, Jamnagar Gujarat Unit-8 Indian Oil Corporation Limited (Bongaigaon Refinery) Assam Unit-9 Essar Oil Limited, Vadinar-Jamnagar, Gujarat Gujarat Unit-10 Chennai Petroleum Corporation Ltd, Manali Tamil Nadu 35.18 68.7 54.9 62.47 Unit-11 Indian Oil Corporation Ltd, Guwahati Refinery Assam 58.1 Unit-12 Reliance industries Ltd, SEZ Refinery, Jamnagar Gujarat 50.5 Unit-13 Indian Oil Corporation Limited,Panipat Refinery Haryana 49.9 3
ENERGY PERFORMANCE INDEX BY PARTICIPATING UNITS 4
ISO 50001: Energy Management Systems Standard- Introduction ISO 50001- the International Standard for Energy Management Systems (EnMS) offers a comprehensive and structured approach for energy efficiency improvement. ISO 50001 defines EnMS as set of interrelated or interacting elements to establish an energy policy and energy objectives, and processes and procedures to achieve those objectives Applicable to any organization, whatever the size, industry or geographical location An organization embracing ISO 50001 is likely to further accelerate adoption of energy efficiency practices and to continuously improve its energy performance and cost.
Need for ISO 50001 Need to minimize fossil fuel use and mitigate GHG Fossil fuels such as coal, petroleum, and natural gas make up the bulk of the India s primary energy sources and, their consumption is a major source of greenhouse gas emissions, leading to concerns about global warming if not used efficiently. Need to adopt Energy Management. With India s demand for energy growing, the need to adopt alternative approaches (like increased energy efficiency, renewable energy, etc.) to meet energy demand is also growing. Just in this respect, Energy Management comes on the scene, which although is not new to India, yet its penetration and adoption is slow due to various reasons.
Comparison between ISO 50001, ISO 9001 and ISO 14001 ISO 50001 is in line with ISO 9001 and ISO 14001 standards that address quality management and environmental management issues. ISO 50001 is based on the same Plan-Do-Check-Act approach of ISO 9001 and ISO 14001 and it draws extensively on the structure and content of the QMS and EMS. Implementation of ISO 9001 means what the organization does to fulfill the customer's quality requirements, and applicable regulatory requirements, while aiming to enhance customer satisfaction, Implementation of ISO 14001 means what the organization does to minimize harmful effects on the environment caused by its activities, and to achieve continual improvement of its environmental performance. Similarly ISO 50001 implementation is expected to address what the organization does to effectively manage energy resources and performance that is relevant to global standards.
ISO 50001 in Indian Context India has enacted the Energy Conservation Act in 2001, which has been amended in 2010 The five major provisions of EC Act relate to: Designated Consumers (mainly energy intensive industries) to comply with the specific energy consumption norms for the manufactured products and services and establishment of energy management system, Standard and Labeling of energy consuming appliances, gadgets and equipment to ensure promotion of energy efficiency of the new stocks entering the market Energy Conservation Building Codes ensuring that new commercial buildings constructed in the country have less electricity consumption Creation of Institutional Set up (Bureau of Energy Efficiency) for effective coordination of the energy conservation efforts in the country and Establishment of Energy Conservation Fund at Centre and States to provide necessary financial support for energy efficiency initiatives in the country. Energy efficiency institutional practices and programs in India are now mainly being guided through various voluntary and mandatory provisions of the Energy Conservation Act
ISO 50001 in Indian Context (contd.) The National Action Plan on Climate Change was released by Honorable Prime Minister of India in June 2008 The Action Plan Outlines 8 Missions including National Mission for Enhanced Energy Efficiency (NMEEE) The basic objective of the NMEEE mission is to ensure a sustainable growth by an approximate mix of 4 E s, namely- Energy, Efficiency, Equity and Environment In one of the four components of NMEEE, namely, Perform Achieve and Trade (PAT), energy baseline parameters and energy saving targets are being fixed for 8 sectors of energy intensive industry including Thermal Power Stations under EC Act (amended) PAT process has really made aware the manufacturing sector to how to establish energy performance baseline, normalized energy performance indicators, targets fixation process and action plans to achieve targets.
ISO 50001 in Indian Context (contd.) In order to achieve the targets, as set, the plant is required to have a strong energy management system, well defined energy policy and qualified human resource. More than 200 industrial units and other establishments have already declared their energy policy and have certified energy managers and energy auditors. 15 National Certification examinations have certified 12,228 Certified Energy Managers, out of which 8536 are also qualified as Certified Energy Auditors These professionally qualified energy managers and energy auditors have expertise in energy management, project management, financing and implementation of energy efficiency projects, and policy analysis In view of the above, it may be relatively easier for Indian industry to adopt ISO 50001 Standard
ISO 50001 Energy Management System More than 200 industrial units have declared their energy policy. PAT mechanism has all factors which are part of EnMS Relatively easier for Indian industry to adopt EnMs standard and achieve and sustain higher levels of energy efficiency Around 100 establishments including buildings and industry in India have been certified for ISO 50001 EnMS The Delhi International Airport Limited (DIAL) became the first airport operator and Dahanu Thermal Power Station, Maharashtra (India) became the first Thermal Power Station in the world to receive this certification after its publication in mid 2011. 11
ISO 50001Certified Establishment in India-First Power Plant Dahanu Thermal Power Station (2x 250 MW) (DTPS) in Maharashtra, ( Western India) After receiving ISO 50001, DTPS would derive numerous benefits of energy management- making better use of existing energy-consuming assets, monitoring and managing reductions in GHG emissions, managing energy use and costs, implementation of new energy-efficient technologies and management of energy resources. -Mr. Lalit Jalan, CEO, Reliance Infrastructure Limited, India 12
ISO 50001: Family of Standards (under Adoption) 1.Energy management systems -- Guidance for the implementation, maintenance and improvement of an energy management system(adoption of ISO50004:2014) 2.Energy management systems -- Measuring energy performance using energy baselines (EnB) and energy performance indicators (EnPI) -- General principles and guidance (Adoption of ISO 50006:2014) 3.Energy management systems -- Measurement and verification of energy performance of organizations -- General principles and guidance (Adoption of ISO 50015:2014) 13
ISO 50001(Energy Management System) Auditor Certification Scheme under Global Superior Energy Performance (GSEP) GSEP is developing a blueprint of weighted exam topics, and developing Implementation Principles and certification schemes for ISO 50001 Lead Auditor, and a set of general principles concerning certification scheme implementation. The Certification scheme will be designed in conformance with ISO/IEC 17024 for personnel certification and will builds on the ISO 50003 standard s brief section on competencies The proposed scheme does not include developing a common exam but its outputs will serve as a basis for countries or a partnership of countries to develop their own exam. Presently United States and Canada (co-sponsors), South Africa, Mexico and Chile are participating. UNIDO and KEMCO (Korea Energy Management Cooperation) are observers. ISO 50001 Auditor Certification would ensure quality of certifiers and, hence, effective implementation of Energy Management System by industry and building facilities in the country 14
CONCLUSIONS ISO 50001 standard, applicable to any organization whatever the size, industry or geographical location, will benchmark energy management, and establish a framework for organization to manage energy use efficiently. It is estimated that the standard could influence up to 60 percent of the world s energy use. This International Standard is based on the Plan-Do-Check- Act continual improvement framework and incorporates energy management in organization practices. It does not establish absolute requirements for energy performance beyond the commitments in the energy policy of the organization and its obligation to comply with relevant legislation.
CONCLUSIONS Developing Best Practice Guides on sector specific energy conservation technologies and methodologies will facilitate the implementation of ISO 50001 ISO 50001 is designed to be used independently, but can be aligned or integrated with other management systems (e.g., ISO 9001 and 14001). ISO 50001 will be a voluntary system, but may tend to become de facto essential requirement as rapid uptake by competitors will drive non-participating organizations to adopt it as well. An organization embracing ISO 50001 is likely to further accelerate adoption of energy efficiency practices and to continuously improve its energy performance and cost.
Thank you 17