TECHNOLOGY FOR THE WELDER S WORLD. Plasma Welding Torch ABIPLAS WELD CT and MT ABIPLAS WELD the new torch generation...... for the automated Plasma welding. The new Plasma welding torch series stands for highest economic efficiency. Due to the rugged design and reproducible adjustments it suits ideally for robots and semiautomatic machines. The extremly stable welding process allows a spatter free welding and high quality welding seams. Expensive reworks are not necessary anymore. The Plasma welding torches cover a rating up to 300 A in the Plasma key hole welding. The Features: Small design for best accessibility High lifetime of wear parts through optimal torch cooling Only few wear parts easy handling Technical data (EN 60974-7): ABIPLAS WELD 150 CT 20 Type of cooling: liquid cooled Welding current: 80 150 A Duty cycle: 100 % Welding speed: Vs up to 4.0 m/min. Electrode diameter: 1.2 3.6 mm ABIPLAS WELD 250 MT ABIPLAS WELD 250 CT 20 Type of cooling: liquid cooled Welding current: max. 300 A Duty cycle: 100 % Welding speed: Vs up to 4.0 m/min. Electrode diameter: 3.0 4.5 mm www.binzel-abicor.com
System overview ABIPLAS WELD CT 1 2 3 4 Cold wire feeding set 4.8 4.1 4.2 4.3 4.4 4.5 4.6 4.7 ABIPLAS WELD 150 CT ABIPLAS WELD 250 CT/MT 5.1 7.1 5.2 7.2 5.3 5.4 7.3 5.5 5.7 6.1 5.8 5.6 5.7 6.2 5.9 7.4 7.5 7.6 7.7 7.8 8 7.9 2
Component Pos. Description Spec. Order-No. Torch body for CT torches Torch mount for CT torches Cable assemblies ABIPLAS WELD ECO Cold wire feeding set Cold wire feeding Component parts ABIPLAS WELD 150 CT 1 Page 6 2 Page 6 3 4 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 6.1 6.2 Torch body ABIPLAS WELD 150CT 20 Torch body ABIPLAS WELD 250CT 20 CAT2-HL (XL) Segment holder Plasma CT ECO Line Flange for CAT2-HL ABIPLAS WELD ECO cpl., liquid cooled, Connector SBI ABIPLAS WELD ECO cpl., liquid cooled, Connector SBI ABIPLAS WELD ECO cpl., liquid cooled, Connector EWM ABIPLAS WELD ECO cpl., liquid cooled, Connector Castolin Cold wire feeding set for ABIPLAS WELD 150 CT20 Cold wire feeding set for ABIPLAS WELD 250 CT20 Cold wire feeding Guiding wire feeding hose for ABIPLAS WELD 150 CT20 Guiding wire feeding hose for ABIPLAS WELD 250 CT20 Guide tube Set screw Retaining nipple Cap nut Holder cpl. (only for ABIPLAS WELD 250 CT20) Torch cap long, L=75 mm Torch cap long, L=100 mm Tungsten electrode standard (Cathode), L=57 mm Tungsten electrode standard (Cathode), L=57 mm Tungsten electrode standard (Cathode), L=57 mm Tungsten electrode long (Cathode), L=67 mm Insulation ring long long long Gas diffuser Shielding gas nozzle Shielding gas nozzle long Alignment gauge Alignment gauge long Plastic L=1.35 m L=6.00 m L=4.00 m L=4.00 m Ø 0.6 mm Ø 0.8/0.9 mm Ø 1.0 mm Ø 1.2 mm L=67 mm L=92 mm Ø 1.2 mm Ø 1.4 mm Ø 1.8 mm Ø 2.0 mm Ø 2.3 mm Ø 2.6 mm Ø 3.0 mm Ø 2.0 mm Ø 2.6 mm 698.3020 698.5001 780.2040 780.0317 698.3088 698.3019 698.3098 698.3101 698.3100 698.5041 967.0335 967.0329 967.0330 967.0331 967.0332 698.3086 156.0282 156.0291 698.3084 009.0266 131.0001 963.0016 698.5040 698.2033 698.2030 698.2012 698.2043 698.2046 698.0065 698.0066 698.0067 698.2061 698.2035 698.2032 698.2020 699.0041 698.2036 698.2037 698.2038 698.2014 698.2015 698.2017 689.2018 698.2057 698.2058 689.2059 698.2009 699.0071 698.2060 698.2019 698.2062 Please note: All trademarks mentioned are property of the respective companies. 3
Component Pos. Description Spec. Order-No. ABIPLAS WELD 250 CT/MT Accessories 7.1 7.2 7.3 7.4 7.5 7.6 7.7 7.8 7.9 8 w/o fig. Torch cap cpl. Torch cap cpl. Torch cap cpl. Tungsten electrode (WR 2), L=75mm Tungsten electrode (WR 2), L=75mm Tungsten electrode (WR 2), L=75mm Tungsten electrode (Cathode), L=75mm Insulation ring Disposing ring Gas diffuser Fastening nut Shielding gas nozzle Alignment gauge Cable assembly holder Sharpener for plastic liner Hose cutter for plastic liner Spare blade for hose cutter Ø 4.8 mm Ø 5.0 mm Ø 4.8 mm Ø 5.0 mm Ø 4.8 mm Ø 5.0 mm Ø 3.0 mm Ø 3.5 mm Ø 4.5 mm 698.5053.1 698.5055.1 698.5057.1 698.5024 698.5047.5 698.5048.5 698.5049.5 698.4076 698.5050.5 698.5051.5 698.5052.5 698.5027 698.5028 698.5029 698.5030 698.5044 698.5033 698.5045 698.5046 698.5032 698.5031 698.5035 191.0039 191.0064 191.0062 191.0063 Dimensional sketch ABIPLAS WELD 250 MT Ø 31 mm 427 mm 281 mm 86 mm Ø 24,5 mm 115 mm 45 mm Ø 45 mm Ø 34 mm Ø 50 mm 9 Component Pos. Description Spec. Order-No. Cable assemblies ABIPLAS WELD MT Torch mount for MT torches w/o fig. ABIPLAS WELD 250 MT, Connector SBI ABIPLAS WELD 250 MT, Connector SBI 9 Clamp holder Page 6 CAT2-HL (XL) w/o fig. Holder CAT2-HL standard Page 6 Flange for CAT2-HL see position 7.1 up to 8 L=6.0 m L=1.5 m Plastic 698.5113 698.5114 963.0007 780.2040 780.0323 4
Dimensional sketch ABIPLAS WELD 150 CT20 167 mm 69 mm 59 mm 19 mm 12 mm Ø 18 mm 20 Ø 23 mm 49 mm Dimensional sketch ABIPLAS WELD 250 CT20 206 mm 95 mm 83 mm 27 mm 19 mm Ø 25 mm 20 Ø 31 mm 61 mm Order information: In order to assure an optimal operation, we recommend to order two torch necks per cable assembly for the first order. Downtime due to service works can be reduced to a minimum. Torch neck geometry should be checked with an aligment gauge befor every use. Necessary information: Type of power source Cable assembly length System information: Robot operation: In order to assure a smooth operation of the complete system, we recommend the use of an active water cooler. It is very important to use a cooling liquid with a very low electrical conductance value in order to avoid damage at the torch body. Power sources: The equipment has successfully been adopted with the following suppliers of power sources so far: SBI MIG-O-MAT EWM Castolin 5
Welding Torch System ABIPLAS WELD CT/MT Robot mount CAT2-HL M&W CAT2-HL is based on the well-proven robot mount CAT2 with improved fixing section for torch mounts. Together with the welding torch system ABIPLAS WELD CT/MT the robot mount CAT2-HL is used as standard. The mounting arm of the system is equipped with the solid and highly precise conical connection for CAT2-HL. Features: Outer dimensions compatible with CAT2 Adapter flanges, insulated Firm structural construction for best reproducability Easy and fast assembly and disassembly Large conical surface for best force transfer and system stability Robot mount CAT2-HL Description Robot mount CAT2-HL (M) Robot mount CAT2-HL (L) Robot mount CAT2-HL (XL) Helix cable cpl. (Connection CAT2-HL to cable assembly) Part-No. 780.2042 780.2041 780.2040 780.0201 Adapter flange (Plastic, insulated) TIPS & Connection for helix cable Counter nut to release connection Description Part-No. ISO 9409-1-A31,5 780.0632 ISO 9409-1-A40 780.0691 ISO 9409-1-A50 780.0694.1 ISO 9409-1-A63 780.0614 ISO 9409-1-A80 780.0607 ISO 9409-1-A100 780.0649 ISO 9409-1-A125 780.0630 Adapter flanges can be delivered for all common welding robots. Please indicate type and model of robot. In combination with the torch system ABIPLAS WELD CT/MT it is recommended to use torch mount CAT2-HL (XL) with spring tension XL. PRO.R141.GB Bi-1.000.02.10 Printed in Germany Copyright Alexander Binzel Schweisstechnik GmbH & Co. KG P.O. Box 10 01 53 D-35331 Gießen Phone: +49 (0) 64 08 / 59-0 Fax: +49 (0) 64 08 / 59-191 Email: info@binzel-abicor.com www.binzel-abicor.com